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LaboPol-35
Instruction Manual
Manual No.: 16117001
Date of Release 27.09.2012
Gebrauchsanweisung
Mode d'emploi
Spare Parts and Diagrams

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Table of Contents
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Summary of Contents for Struers LaboPol-35

  • Page 1 LaboPol-35 Instruction Manual Manual No.: 16117001 Date of Release 27.09.2012 Gebrauchsanweisung Mode d’emploi Spare Parts and Diagrams...
  • Page 2 Service Manuals: Struers Service Manual may only be used by a trained technician authorised by Struers. The Service Manual may only be used in connection with Struers equipment covered by the Service Manual. Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is subject to changes without notice.
  • Page 3 The equipment should only be used for its intended purpose and as detailed in the Instruction Manual. The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s) to the user or the equipment.
  • Page 4 LaboPol-35 Instruction Manual Disposal Equipment marked with a WEEE symbol contain electrical and electronic components and must not be disposed of as general waste. Please contact your local authorities for information on the correct method of disposal in accordance with national legislation.
  • Page 5: Table Of Contents

    Checking the Contents of Packing ............. 2 Unpacking LaboPol-35 ............... 2 Placing LaboPol-35 ................2 Getting Acquainted with LaboPol-35 ..........3 Supplying Power ................4 Connecting a 1/3 x 200-240 V / 50-60 Hz ......... 4 Connecting a 1 x 100V / 50-60 Hz: ........... 5 Supplying Water .................
  • Page 6: Getting Started

    Hose clamps Protection ring Mains cable Set of Instruction Manuals  Detach LaboPol-35 from the bottom of the packing case by Unpacking LaboPol-35 removing the four screws from below.  Placing LaboPol-35 Place LaboPol-35 placed on a steady table with an adequate working height.
  • Page 7: Getting Acquainted With Labopol-35

     Start switch  Stop switch  Speed control  Turntable  Water tap Rear View of LaboPol-35  Water inlet  Water outlet  On/off switch for specimen mover  Power supply socket for specimen mover  Communication socket for specimen mover ...
  • Page 8: Supplying Power

    1/3 x 200-240 V / 50-60 Hz 1 x 100 V / 50-60 Hz Connecting a 1/3 x 200-240 V / The 1/3 x 200-240 V / 50-60 Hz LaboPol-35 is shipped with 2 types 50-60 Hz of Mains cables:...
  • Page 9: Connecting A 1 X 100V / 50-60 Hz

    Connection to the Machine On the other end the cable is equipped with an IEC 320 cable connector that has to be connected to the LaboPol-35. WARNING! The output voltage from this cable is 200 – 240V and not 110V.
  • Page 10: Supplying Water

    LaboPol-35 Instruction Manual  Connect the outlet hose to the water outlet on the back of the Supplying Water machine and secure the hose using the hose clamp. Water Outlet  Lead the other end of the outlet hose to the drain. Be absolutely...
  • Page 11: Operation

    LaboPol-35 Instruction Manual 2. Operation Routine Operations  Mounting a Disc Place the disc on the turntable and turn it until the three driving pins engage with the holes in the turntable. Starting the Machine  Starting the Disc Set the speed control to the desired speed.
  • Page 12 Table of Contents Page 1. Advanced Operations Selection of Disc ................9 Mounting of Specimen Mover (optional)..........9 Mounting of LaboDoser (optional) ............9 2. Struers Metalog Guide™ ............ 10 3. Accessories and Connected Equipment ......11 4. Trouble-Shooting ..............12 6.
  • Page 13: Advanced Operations

    LaboPol-35 Instruction Manual 1. Advanced Operations LaboPol-35 is designed for MD-Discs of 300 mm dia., wet grinding Selection of Disc discs of 305 mm dia. and polishing discs of 300 mm dia. However, the whole range of Struers discs can be mounted.
  • Page 14: Struers Metalog Guide

    Instruction Manual 2. Struers Metalog Guide ™ LaboPol-35 is designed for grinding, polishing and lapping. In Struers Metalog Guide™ you will find a detailed description of grinding/polishing for automated mechanical specimen preparation. Struers Metalog Guide™ offers preparation methods for the most common materials, based on a simple analysis of two key properties: hardness and ductility.
  • Page 15: Accessories And Connected Equipment

    LaboForce-Mi, 1 x 100 V / 50-60 Hz 06126416 Automatic specimen mover for the preparation of mineralogical specimens. For mounting on, and power supply from LaboPol-35. Lubricator included. Specimen mover plates have to be ordered separately LaboDoser (4 Bottles) 05406116 Dosing unit for LaboPol with LaboForce.
  • Page 16: Trouble-Shooting

    4. Trouble-Shooting Error Cause Action Noise when the The belt is too loose Call a Struers service technician. machine starts or the The belt must be tightened. turntable will not turn The machine does not - The main switch is off...
  • Page 17: Technical Data

    LaboPol-35 Instruction Manual 5. Technical Data Subject Specifications Disc Diameter 300/305 mm 12" Rotational Speed 50 - 500 rpm Rotational direction Anti-clockwise Motor 370 W Torque at Continuous 7.1 Nm / 5.2 lbs-ft disc Max. 10.6 Nm / 7.8 lbs-ft...
  • Page 18 LaboPol-35 Instruction Manual Quick Reference Guide  Mounting a Disc Place the disc on the turntable and turn it until the three driving pins engage with the holes in the turntable.  Starting the Disc Set the speed control to the desired speed.
  • Page 19 The equipment complies with the American standards: Supplementary UL508, NFPA79:2012. Information The above has been declared according to the global method, module A Date: 13.02.2015 Christian Skjold Heyde, Vice President, R & D and Production, Struers A/S  Overensstemmelseserklæring Dansk Struers A/S Fabrikant, Pederstrupvej 84...
  • Page 20  Pederstrupvej 84 DK-2750 Ballerup Denmark...
  • Page 21 LaboPol-35 Mode d'emploi Spare Parts and Diagrams Table of contents Drawing Drawings Bearing construction assembled ........15550040D Bottom, assembled ............16110020G Electrical panel, assembled ..........15860020C Motor with sledge ............... 16110035F Water tap, assembly ............14920065G Front plate, assembled ............16110060B Diagrams Circuit Diagram ..............
  • Page 22: Drawings

    To check the availability of other replacement parts, please contact your local Struers Service Technician. It may help identify the part by referral to its position number on the assembly drawings included in this manual.
  • Page 23: Front Plate, Assembled

    LaboPol-35 Spare Parts and Diagrams Spare part list for LaboPol-35 Drawing Pos. Spare Part Cat no: 16110060 Front plate, assembled Sealing strip Grey 1.5x10, 0.8 m 2IP10151 Eco.push butt.head RTG (green) 2SA00410 Eco.push butt.head RTR (red) 2SA00415 5k0 2W Pot.meter Cermet 2%...
  • Page 25 å . y l e l j o i t t i n t i n : l a : e l : . t o i t e l l...
  • Page 27 æ å r ø . t s å å ø o l i i t c å å t i f i e l l f i k l l u o i t t i n t i n : l a : e l : .
  • Page 28 Ø l a i t f i t i r f ø ° 0 Ø s t i l a i i t c o i t t i n t i n : l a : e l : . t o i t e l l...
  • Page 29 o i t t i n t i n : l a : e l : . t o i t e l l...
  • Page 30: Circuit Diagram

    LaboPol-21: 4-poles, 250W (1/3 H.P.) LaboPol-25: 4-poles, 250W (1/3 H.P.) LaboPol-4: 8-poles, 80W (1/9 H.P.) LaboPol-5: 4-poles, 250W (1/3 H.P.) LaboPol-6: 4-poles, 250W (1/3 H.P.) LaboPol-35: 4-poles, 370W (1/2 H.P.) S4 (on back) EXTERNAL EQUIPMENT ACTIVE / NON ACTIVE POWER OUTLET TO...
  • Page 31: Wiring Diagram

    LaboPol-4: 8-poles, 80W (1/9 H.P.) Power Entry Module LaboPol-5: 4-poles, 250W (1/3 H.P.) YE/GN with main power switch LaboPol-6: 4-poles, 250W (1/3 H.P.) YL/GN LaboPol-35: 4-poles, 370W (1/2 H.P.) Note: On LaboPol-21/25 XPE1 XPE1 +temp. BK1 is connected to V and...
  • Page 32  Pederstrupvej 84 DK-2750 Ballerup Denmark...

Table of Contents