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M M A A I I N N T T E E N N A A N N C C E E P P R R O O C C E E D D U U R R E E S S
This section includes instructions for
basic maintenance procedures.
W W A A R R N N I I N N G G
T T u u r r n n o o f f f f t t h h e e e e n n g g i i n n e e a a n n d d f f o o l l l l o o w w
t t h h e e s s e e m m a a i i n n t t e e n n a a n n c c e e p p r r o o c c e e d d u u r r e e s s
w w h h e e n n p p e e r r f f o o r r m m i i n n g g m m a a i i n n t t e e n n a a n n c c e e . . I I f f
y y o o u u d d o o n n o o t t f f o o l l l l o o w w p p r r o o p p e e r r m m a a i i n n t t e e - -
n n a a n n c c e e p p r r o o c c e e d d u u r r e e s s y y o o u u c c a a n n b b e e i i n n - -
j j u u r r e e d d b b y y h h o o t t p p a a r r t t s s , , m m o o v v i i n n g g p p a a r r t t s s , ,
e e l l e e c c t t r r i i c c i i t t y y , , c c h h e e m m i i c c a a l l s s o o r r o o t t h h e e r r
h h a a z z a a r r d d s s . .
W W A A R R N N I I N N G G
S S h h o o u u l l d d r r e e m m o o v v a a l l o o f f a a l l o o c c k k i i n n g g d d e e - -
v v i i c c e e ( ( e e . . g g . . l l o o c c k k t t a a b b s s , , s s e e l l f f - - l l o o c c k k i i n n g g
f f a a s s t t e e n n e e r r s s , , e e t t c c . . ) ) b b e e r r e e q q u u i i r r e e d d , , a a l l - -
w w a a y y s s r r e e p p l l a a c c e e w w i i t t h h a a n n e e w w o o n n e e . .
N N O O T T I I C C E E
N N e e v v e e r r l l e e a a v v e e a a n n y y o o b b j j e e c c t t , , r r a a g g , , t t o o o o l l , ,
e e t t c c . . , , i i n n t t h h e e e e n n g g i i n n e e c c o o m m p p a a r r t t m m e e n n t t o o r r
i i n n t t h h e e b b i i l l g g e e . .
F F u u e e l l R R e e q q u u i i r r e e m m e e n n t t s s
To learn about the fuel requirements
for your Rotax E-TEC outboard en-
gine, refer to Boat Information .
I I n n j j e e c c t t i i o o n n O O i i l l R R e e f f e e r r e e n n c c e e
To learn about the injection oil require-
ments for your Rotax E-TEC outboard
engine, refer to Boat Information .
P P r r i i m m i i n n g g t t h h e e O O i i l l S S y y s s t t e e m m
The oil systems of Rotax E-TEC out-
board engines are primed at the
factory.
Priming the oil system is only required
if:
– The oil system has been disas-
sembled for servicing or parts
replacement
– The oil tank has run out of oil
N N O O T T E E : : If the oil tank has run out of
oil, the EMM will activate SHUT
50
DOWN mode, set the appropriate fault
code, and display the NO OIL
warning.
After refilling an empty oil tank or serv-
icing the oil system, air MUST be re-
moved from the oil system before
operating the outboard.
Prime the oil system by performing
the Long– Term Storage (Winteriza-
tion) procedure —TWO times.
If available, BRP Marine Diagnostics
software may be used to prime the oil
system ONE time.
G G e e a a r r c c a a s s e e
G G e e a a r r c c a a s s e e L L u u b b r r i i c c a a n n t t R R e e p p l l a a c c e e m m e e n n t t
1. Ensure that the Gearcase Anti--
Ventilation (AV) plate is level.
2. Adjust the outboard trim angle until
the Gearcase AV plate is +15 de-
grees from the level position.
W W A A R R N N I I N N G G
G G e e a a r r c c a a s s e e l l u u b b r r i i c c a a n n t t m m a a y y b b e e u u n n d d e e r r
p p r r e e s s s s u u r r e e a a n n d d / / o o r r h h o o t t i i f f o o u u t t b b o o a a r r d d
w w a a s s r r e e c c e e n n t t l l y y o o p p e e r r a a t t e e d d o o r r i i f f g g e e a a r r - -
c c a a s s e e l l u u b b r r i i c c a a n n t t i i s s a a b b o o v v e e t t h h e e M M a a x x i i - -
m m u u m m l l e e v v e e l l . .
W W e e a a r r s s a a f f e e t t y y g g l l a a s s s s e e s s a a n n d d t t a a k k e e p p r r e e - -
c c a a u u t t i i o o n n s s t t o o a a v v o o i i d d i i n n j j u u r r y y w w h h e e n n r r e e - -
m m o o v v i i n n g g v v e e n n t t p p l l u u g g . .
3. Open the gearcase vent plug.
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