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SeaLevel Relio Fanless Core 2 Duo R5200 Series User Manual

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Relio Fanless
User Manual |
© Sealevel Systems, Inc.
Core
™2 Duo R5200 Series
R5220 – 2 GB RAM & R5240 – 4 GB RAM
R5220 & R5240Manual | SL9222 1/2023
1

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Summary of Contents for SeaLevel Relio Fanless Core 2 Duo R5200 Series

  • Page 1 Relio Fanless Core ™2 Duo R5200 Series User Manual | R5220 – 2 GB RAM & R5240 – 4 GB RAM © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 2: Table Of Contents

    APPENDIX C – BOOTING FROM A USB DRIVE ....................67 APPENDIX D – WATCH DOG TIMER ......................... 73 APPENDIX E – HOW TO GET ASSISTANCE ..................... 74 APPENDIX F – SERIAL INTERFACES ........................ 75 WARRANTY ................................ 76 © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 3: Before You Get Started

    Before You Get Started What’s Included The Relio R5200 is shipped with the following items. If any of these items is missing or damaged, please contact Sealevel for replacement. Relio R5200 Series Fanless Core 2 Duo Computer • R5220 includes 2GB RAM...
  • Page 4 RS-232. The TB05 includes holes for board or panel mounting. The TB05 is designed to connect directly to Sealevel DB9 serial cards or any cable with a DB9M connector. DB9 Female to RJ45 Modular Adapter (Part# RJ9S8) DB9 Female to RJ45 Modular Adapter.
  • Page 5 32GB 2.5” SATA SSD with MLC memory. 64GB SATA Solid-State Disk (Part# SSD-32GMS) 64GB 2.5” SATA SSD with MLC memory. 128GB SATA Solid-State Disk (Part# SSD-128GMS) 128GB 2.5” SATA SSD with MLC memory. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 6: Introduction

    Watchdog Timer with 255 levels (1-255 Seconds) • Supports CPU thermal/voltage monitoring and management. • Supports Wake on Ring and Wake on Alarm functions. • System power management (OS dependent) • © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 7 One analog VGA DB15 connector Separate PS/2 mouse and keyboard ports • Audio line out and microphone in • LED status indicators for power and disk activity • • On/Off power switch © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 8: Hardware Installation

    To install memory into the second slot, follow these instructions: 1. Turn off the system and disconnect from power source. 2. Loosen the eight (8) screws located on the top of the system. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 9 DIMM module when seated correctly. 7. Replace the top cover and tighten the eight (8) screws. 8. Plug the system into the power source and power up the system. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 10 1. Turn off the system and disconnect from power source. 2. Remove the three screws from the side of the enclosure. 3. Remove the side panel and locate the hard drive tray. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 11 Secure the drive tray using the two screws. 8. Replace the side cover and install the three screws. 9. Plug the system into the power source and power up the system. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 12 PCI Specification. While neither bus can meet the full PCI power specification both busses can supply sufficient power to operate all Sealevel Systems designed expansion cards and many cards from other manufacturers. The actual power limits are listed in the tables below.
  • Page 13 5. If installing multiple expansion cards, install the PCI card first due to the tight confines of the enclosure. 6. Align the expansion card with the proper slot and press the card into the slot until firmly seated. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 14 8. Replace the bottom cover and secure with the four screws. Replace the side cover and secure with the three screws. Turn the system back onto its base. 9. Plug the system into the power source and power up the system. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 15 1. Turn off the system and disconnect from power source. 2. Remove the three screws from the side of the enclosure and remove the side panel. 3. Loosen the eight (8) screws located on the top of the system. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 16 7. Align the PCI bracket that the exhaust fan is mounted to with the opening in front of the PCI slot and lower the fan into place ensuring the narrow section of the bottom edge of the bracket drops into its landing zone to ensure secure mounting. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 17 8. Route the power wires in the recessed area between the front chassis plate and ribbon cables, as pictured, to ensure the wires are not pinched when the side of the enclosure is reinstalled. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 18 10. Gently pull any excess wire out of the expansion card area and lay it in the area on the top side of the motherboard to ensure it does not interfere with airflow entering the fan. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 19 13. Replace the top cover (heat sink) with the eight screws. The following image shows a high power third party PCI Express expansion card and exhaust fan properly installed. 14. Plug the system into the power source and power up the system. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 20: Technical Description Motherboard Layout - Component Side

    The board map below shows the components that are located on the top of the motherboard, underneath the top cover (heat sink). All configurable jumpers are accessible by removing the top cover. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 21 The board map below shows the bottom of the motherboard. The optional connectors shown are not included in this version of the system. Refer to the table on the following page for more information. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 22 CN17 Parallel IDE Connector CN18 Serial ATA Port1/3 Connector CN19 Audio S/PDIF-Out Connector CN20 Audio CD-In Connector CN21 SM Bus Connector CN22 USB Port7/8 Connector CN23 Front Panel Bezel Connector © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 23 DDR2 DDRII Long-DIMM 1 FAN1 NB Fan Connector (Optional) FAN2 CPU Fan Connector (Optional) FAN3 System Fan Connector (Optional) ATX1 ATX 2X10 Power Connector ATX2 ATX +12V 2X2 Power Connector © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 24 The jumpers can be found in the following locations: © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 25 3.3V (Optional) JP19 USB Port5/6 (CN16) Power Select JP20 USB Port7/8 (CN22) Power Select Jumpers (JP14), (JP15), and (JP16) are not present on the default build of the R5200 motherboard. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 26 Pin-9 to operate RI with +5V or +12V power. Function (JP1) Jumper Pin 1: DCD (Default) Pin 1: 5V Pin 1: 12V Pin 9: RI (Default) Pin 9: 5V Pin 9: 12V © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 27 Pin-9 to operate RI with +5V or +12V power. Function (JP2) Jumper Pin 1: DCD (Default) Pin 1: 5V Pin 1: 12V Pin 9: RI (Default) Pin 9: 5V Pin 9: 12V © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 28 Pin-9 to operate RI with +5V or +12V power. Function (JP3) Jumper Pin 1: DCD (Default) Pin 1: 5V Pin 1: 12V Pin 9: RI (Default) Pin 9: 5V Pin 9: 12V © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 29 Use the jumpers (JP4), (JP5) and (JP6) to set the electrical interface for COM1 from RS-232 to RS-422 or RS-485. All three sets of jumpers must be properly configured. Function (JP4) Jumper (JP5) Jumper (JP6) Jumper RS-232 (Default) RS-422 RS-485 © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 30 Pin-9 to operate RI with +5V or +12V power. Function (JP7) Jumper Pin 1: DCD (Default) Pin 1: 5V Pin 1: 12V Pin 9: RI (Default) Pin 9: 5V Pin 9: 12V © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 31 (JP9) Jumper (JP10) Jumper Auto (Default) 667MHz FSB 800MHz FSB (JP11) LVDS Voltage Selection Use the jumper (JP11) to select the voltage for the LVDS interface. Function (JP11) Jumper 3.3V (Default) © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 32 (JP19, JP20) USB Power Selection Use jumpers (JP19) and (JP20) to select the voltage for the USB (CN22) interface. Both sets of jumpers must be properly configured. Function (JP19) Jumper (JP20) Jumper (Default) 5V_Dual © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 33 COM1 is labeled as “|O|O|” with the number 1 to the right. The pinout for the DB9 serial port is shown in the table below: PIN# RS-232 RS-422 RS-485 DATA - DATA + © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 34 The COM ports are labeled as a |O|O| with the number of the port to the right of this symbol. The RS- 232 pinout is shown in the table below: PIN# RS-232 © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 35 Vertical Sync – This signal is used for the digital vertical sync output to the display. DDC CLK Digital Display Channel Clock – Used for setting the communication clock for DDC. The shaded area denotes grounds. . © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 36 BIOS, if required. Each USB port can operate at a maximum of 480M bps. PIN# RS-232 Data – Data + Data – Data + © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 37 PS/2 mouse, plug it into the upper (green) port. To install a PS/2 keyboard, plug it into the lower (purple) port. PIN# Signal Keyboard Data No Connect Ground Keyboard Clock No Connect Mouse Data No Connect Ground Mouse Clock No Connect © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 38 The power input is located on the front of the enclosure, next to the power switch. The locking Phoenix power connector accepts 10-30VDC. A desktop power supply is included that accepts input power from 100-240V AC (47/63Hz). The power supply outputs 24VDC @ 120W max. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 39: Specifications

    -10º to 40º C -20º to 80º C Humidity Range 10 to 90% R.H. Non-Condensing 10 to 90% R.H. Non-Condensing Dimensions Length Width Height 9.5” (24.1 cm) 7.2” (18.2 cm) 5.5” (14.0 cm) © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 40: Appendix A - Handling Instructions

    Keep work area free of non-conductive materials such as ordinary plastic assembly aids • and Styrofoam. • Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive. Always place drives and boards PCB-assembly-side down on the foam. • © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 41: Appendix B - Phoenix Award Bios

    PRESS <F1> TO CONTINUE, <CTRL-ALT-ESC> OR <DEL> TO ENTER SETUP © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 42 It is strongly recommended that you should avoid changes to the chipset defaults. Both Award and your system manufacturer have carefully selected the defaults that provide the best performance and reliability. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 43 This item shows current time of your system with the format <hour> <minute> <second>. The time is calculated based on the 24-hour military-time clock. For example, 1 p.m. is 13:00:00. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 44 3.5 inch double-side drive; 720Kb 1.44M, 3.5 in. 3.5 inch double-side drive; 1.44MB 2.88M, 3.5 in. 3.5 inch double-side drive; 2.88MB Video Select the display adapter type for your system. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 45 Press <Esc> to return to the Main Menu page. Advanced BIOS Features This section allows you to configure and improve your system, to set up some system features according to your preference. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 46 Hard Disk Boot Priority Scroll to this item and press <Enter> to view the sub menu to decide the disk boot priority. Press <Esc> to return to the Advanced BIOS Features page. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 47 The wide range of selection includes Floppy, LS120, ZIP100, HDD0~3, SCSI, and CDROM. Boot Other Device This item allows users to enable or disable the boot device not listed in the First/Second/Third boot devices option above. The default setting is “Enabled”. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 48 6 characters per second. 8 characters per second. 10 characters per second. 12 characters per second. 15 characters per second. 20 characters per second. 24 characters per second. 30 characters per second. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 49 Small Logo <EPA> Show If enabled, the EPA logo will appear during system boot; if disabled, the EPA logo will not appear. Press <Esc> to return to the Main Menu page. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 50 PCI Express X16 slot will be allowed to run its normal PCI Express X16 mode. On-Chip Frame Buffer Size Use this item to set the VGA frame buffer size. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 51 This item is to select the output mode of TV Standard TV Connector This item is to select the type of TV display connector. Press <Esc> to return to the Main Menu page. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 52 Block mode is also called block transfer, multiple commands, or multiple sectors read/write. If your IDE hard drive supports block mode (most new drives do), select Enabled for automatic detection of the optimal number of block read/writes per sector the drive can support. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 53 These options are for you to set up SATA mode: IDE, RAID or AHCI. On-Chip Serial ATA Use this item to enable or disable the built-in on-chip serial ATA. Press <Esc> to return to the Integrated Peripherals page. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 54 This item selects a corresponding interrupt for the fourth serial port. Onboard Parallel Port This item allows you to determine the I/O address for onboard parallel port. Options: 378H/IRQ7, 278H/IRQ5, 3BC/IRQ7 and Disabled. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 55 Enable this item if you are using the USB 1.0 controller in the system. You should disable this item if a higher level controller is added. USB 2.0 Controller Enable this item if you are using the EHCI (USB2.0) controller in the system. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 56 The Power Management Setup allows you to save energy of your system effectively. It will shut down the hard disk and turn OFF video display after a period of inactivity. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 57 Video Electronics Standards Association (VESA). Use the supplied software for your video subsystem to select video power management values. Blank Screen The System only writes blanks to the video buffer. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 58 After turning the system power switch to OFF, this option will delay the complete system power OFF Delay 4 sequence approximately 4 seconds. Within this delay period, the system will temporarily enter into the Sec. Suspend Mode enabling you to restart the system at once. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 59 PCI PIRQ[A-D]# This item can be used to detect PCI device activities; if no activity, the system will enter the sleep mode. Press <Esc> to return to the Main Menu page. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 60 The Award Plug and Play BIOS can automatically configure all boot and Plug and Play-compatible devices. If you select Auto, all interrupt request (IRQ), DMA assignment, and Used DMA fields disappear, as the BIOS automatically assigns them. The default value is “Manual”. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 61 Maximum Payload Size defines the maximum TLP (Transaction Layer Packet) data payload size for the device. Press <Esc> to return to the Main Menu page. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 62 Current CPU FAN Speed These optional and read-only items show current speeds in RPM (Revolutions Per Minute) for the CPU fan and chassis fan as monitored by the hardware monitoring IC. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 63 This item enables or disables the auto detection of the PCI clock. Spread Spectrum This item is to adjust extreme values of the pulse for EMI test. Press <Esc> to return to the Main Menu page. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 64 This option allows you to load your system configuration with default values. These default settings are optimized to enable high performance features. To load SETUP default values to CMOS SRAM, enter “Y”. If not, please enter “N”. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 65 Security option is set to “System”, the password is required during booting up and entry into the Setup; if it is set as “Setup”, a prompt will only appear before entering the Setup. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 66 Select this option to exit the Setup utility without saving changes you have made in this session. Type “Y”, and it will quit the Setup utility without saving your modifications. Type “N” to return to the Setup utility. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 67: Appendix C - Booting From A Usb Drive

    1. With the unit powered off, plug a bootable USB flash drive into an available USB port. 2. Power on the computer and enter the BIOS by pressing the ‘DEL’ button when the Sealevel splash screen appears on the screen.
  • Page 68 4. Enter the “USB Device Setting” section. 5. Change the “USB Mass Storage Device Boot Setting” to [HDD mode]. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 69 6. Press F10 to save changes and exit the BIOS. The computer will reboot. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 70 7. Enter the BIOS by pressing the ‘DEL’ button when the Sealevel splash screen appears. 8. Once in the BIOS, enter the “Advanced BIOS Features” section. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 71 9. Ensure that “Hard Disk” is selected as the “First Boot Device”. 10. Enter the “Hard Disk Boot Priority” section. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...
  • Page 72 If you have set the “USB Mass Storage Device Boot Setting” to [HDD mode], saved the BIOS settings, rebooted and the drive does not appear in the “Hard Disk Boot Priority” section, the drive may not be bootable. Contact the USB drive manufacturer for feature and compatibility information. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 73: Appendix D - Watch Dog Timer

    Appendix D – Watch Dog Timer Please follow the flow-chart process for setting up the WDT function. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 74: Appendix E - How To Get Assistance

    When calling for technical assistance, please have your user manual and current adapter settings. If possible, please have the adapter installed in a computer ready to run diagnostics. Sealevel Systems provides an FAQ section on its web site. Please refer to this to answer many common questions. This section can be found at http://www.sealevel.com/faq.asp.

  • Page 75: Appendix F - Serial Interfaces

    (Tx+ to Rx+ and Tx- to Rx-). Four wire mode allows full duplex data transfers. RS-485 does not define a connector pin-out or a set of modem control signals. RS-485 does not define a physical connector. © Sealevel Systems, Inc. R5220 & R5240Manual | SL9222 1/2023...

  • Page 76: Warranty

    Sealevel's commitment to providing the best I/O solutions is reflected in the Lifetime Warranty that is standard on all Sealevel manufactured I/O products. We are able to offer this warranty due to our control of manufacturing quality and the historically high reliability of our products in the field. Sealevel products are designed and manufactured at its Liberty, South Carolina facility, allowing direct control over product development, production, burn-in and testing.

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