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SeaLevel Relio R5200 Series User Manual

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Relio Fanless Core™2 Duo R5200 Series
Sealevel Systems, Inc.
Sealevel.com
Phone 864.843.4343

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  • Page 1 Relio Fanless Core™2 Duo R5200 Series Sealevel Systems, Inc. Sealevel.com Phone 864.843.4343...

  • Page 2: Table Of Contents

    Advanced BIOS Features ..........................46 Advanced Chipset Features ......................... 51 Integrated Peripherals ..........................54 Power Management Setup ........................... 58 PnP/PCI Configuration Setup ........................62 PC Health Status ............................63 Frequency/Voltage Control ......................... 64 ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 3 Appendix E – How to Get Assistance ......................75 Technical Support ............................75 Appendix F – Serial Interfaces ........................76 RS-232................................76 RS-422................................76 RS-485................................76 Warranty ................................77 Trademarks ..............................77 ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 4: Before You Get Started

    The Relio R5200 is shipped with the following items. If any of these items is missing or damaged please contact Sealevel for replacement.  Relio R5200 Series Fanless Core 2 Duo Computer R5220 includes 2GB RAM R5240 includes 4GB RAM ...

  • Page 5: Optional Items

    DB9 serial connection, including RS-232. The TB05 includes holes for board or panel mounting. The TB05 is designed to connect directly to Sealevel DB9 serial cards or any cable with a DB9M connector. DB9 Female to RJ45 Modular Adapter (Part# RJ9S8) DB9 Female to RJ45 Modular Adapter.
  • Page 6 32GB 2.5‖ SATA SSD with MLC memory. 64GB SATA Solid-State Disk (Part# SSD-32GMS) 64GB 2.5‖ SATA SSD with MLC memory. 128GB SATA Solid-State Disk (Part# SSD-128GMS) 128GB 2.5‖ SATA SSD with MLC memory. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 7: Introduction

    Battery backed RTC/CMOS  Watchdog Timer with 255 levels (1-255 Seconds)  Supports CPU thermal/voltage monitoring and management  Supports Wake on Ring and Wake on Alarm functions  System power management (OS dependent) ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 8 One analog VGA DB15 connector  Separate PS/2 mouse and keyboard ports  Audio line out and microphone in  LED status indicators for power and disk activity  On/Off power switch ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 9: Hardware Installation

    To install memory into the second slot, follow these instructions: 1. Turn off the system and disconnect from power source. 2. Loosen the eight (8) screws located on the top of the system. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 10 DIMM module when seated correctly. 7. Replace the top cover and tighten the eight (8) screws. 8. Plug the system into the power source and power up the system. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 11: Installing A Solid-State Disk Drive

    1. Turn off the system and disconnect from power source. 2. Remove the three screws from the side of the enclosure. 3. Remove the side panel and locate the hard drive tray. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 12 Secure the drive tray using the two screws. 8. Replace the side cover and install the three screws. 9. Plug the system into the power source and power up the system. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 13: Installing Expansion Cards

    PCI Specification. While neither bus can meet the full PCI power specification both busses can supply sufficient power to operate all Sealevel Systems designed expansion cards and many cards from other manufacturers. The actual power limits are listed in the tables below.
  • Page 14 5. If installing multiple expansion cards, install the PCI card first due to the tight confines of the enclosure. 6. Align the expansion card with the proper slot and press the card into the slot until firmly seated. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 15 8. Replace the bottom cover and secure with the four screws. Replace the side cover and secure with the three screws. Turn the system back onto its base. 9. Plug the system into the power source and power up the system. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 16 1. Turn off the system and disconnect from power source. 2. Remove the three screws from the side of the enclosure and remove the side panel. 3. Loosen the eight (8) screws located on the top of the system. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 17 7. Align the PCI bracket that the exhaust fan is mounted to with the opening in front of the PCI slot and lower the fan into place ensuring the narrow section of the bottom edge of the bracket drops into its landing zone to ensure secure mounting. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 18 8. Route the power wires in the recessed area between the front chassis plate and ribbon cables, as pictured, to ensure the wires are not pinched when the side of the enclosure is reinstalled. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 19 10. Gently pull any excess wire out of the expansion card area and lay it in the area on the top side of the motherboard to ensure it does not interfere with airflow entering the fan. ©Sealevel Systems, Inc. Relio R5200 Manual...
  • Page 20 13. Replace the top cover (heat sink) with the eight screws. The following image shows a high power third party PCI Express expansion card and exhaust fan properly installed. 14. Plug the system into the power source and power up the system. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 21: Technical Description

    The board map below shows the components that are located on the top of the motherboard, underneath the top cover (heat sink). All configurable jumpers are accessible by removing the top cover. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 22: Motherboard Layout - Solder Side

    The board map below shows the bottom of the motherboard. The optional connectors shown are not included in this version of the system. Refer to the table on the following page for more information. ©Sealevel Systems, Inc. Relio R5200 Manual...

  • Page 23: Component & Connector Locations

    Parallel IDE Connector CN18 Serial ATA Port1/3 Connector CN19 Audio S/PDIF-Out Connector CN20 Audio CD-In Connector CN21 SM Bus Connector CN22 USB Port7/8 Connector CN23 Front Panel Bezel Connector CN24 SPI Flash Record Connector ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 24 DDRII Long-DIMM 2 DDR2 DDRII Long-DIMM 1 FAN1 NB Fan Connector (Optional) FAN2 CPU Fan Connector (Optional) FAN3 System Fan Connector (Optional) ATX1 ATX 2X10 Power Connector ATX2 ATX +12V 2X2 Power Connector ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 25: Jumper Descriptions & Locations

    The jumpers can be found in the following locations: ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 26 CompactFlash Power Select 3.3V (Optional) JP19 USB Port5/6 (CN16) Power Select JP20 USB Port7/8 (CN22) Power Select Jumpers (JP14), (JP15), and (JP16) are not present on the default build of the R5200 motherboard. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 27 +12V power, and Pin-9 to operate RI with +5V or +12V power. Function (JP1) Jumper Pin 1: DCD (Default) Pin 1: 5V Pin 1: 12V Pin 9: RI (Default) Pin 9: 5V Pin 9: 12V ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 28 +12V power, and Pin-9 to operate RI with +5V or +12V power. Function (JP2) Jumper Pin 1: DCD (Default) Pin 1: 5V Pin 1: 12V Pin 9: RI (Default) Pin 9: 5V Pin 9: 12V ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 29 +12V power, and Pin-9 to operate RI with +5V or +12V power. Function (JP3) Jumper Pin 1: DCD (Default) Pin 1: 5V Pin 1: 12V Pin 9: RI (Default) Pin 9: 5V Pin 9: 12V ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 30 Use the jumpers (JP4), (JP5) and (JP6) to set the electrical interface for COM1 from RS-232 to RS-422 or RS-485. All three sets of jumpers must be properly configured. Function (JP4) Jumper (JP5) Jumper (JP6) Jumper RS-232 (Default) RS-422 RS-485 ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 31 +12V power, and Pin-9 to operate RI with +5V or +12V power. Function (JP7) Jumper Pin 1: DCD (Default) Pin 1: 5V Pin 1: 12V Pin 9: RI (Default) Pin 9: 5V Pin 9: 12V ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 32 Function (JP8) Jumper (JP9) Jumper (JP10) Jumper Auto (Default) 667MHz FSB 800MHz FSB Use the jumper (JP11) to select the voltage for the LVDS interface. Function (JP11) Jumper 3.3V (Default) ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 33 (Default) Clear CMOS Use jumpers (JP19) and (JP20) to select the voltage for the USB (CN22) interface. Both sets of jumpers must be properly configured. Function (JP19) Jumper (JP20) Jumper (Default) 5V_Dual ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 34: Connector Pinouts

    COM1 is labeled as ―|O|O|‖ with the number 1 to the right. The pinout for the DB9 serial port is shown in the table below: PIN# RS-232 RS-422 RS-485 DATA - DATA + ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 35 The COM ports are labeled as a |O|O| with the number of the port to the right of this symbol. The RS-232 pinout is shown in the table below: PIN# RS-232 ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 36 Vertical Sync – This signal is used for the digital vertical sync output to the display. DDC CLK Digital Display Channel Clock – Used for setting the communication clock for DDC. The shaded area denotes grounds. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 37 BIOS, if required. Each USB port can operate at a maximum of 480M bps. PIN# RS-232 Data – Data + Data – Data + ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 38 To install a PS/2 mouse, plug it into the upper (green) port. To install a PS/2 keyboard, plug it into the lower (purple) port. PIN# Signal Keyboard Data No Connect Ground Keyboard Clock No Connect Mouse Data No Connect Ground Mouse Clock No Connect ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 39: Input Power

    The power input is located on the front of the enclosure, next to the power switch. The locking Phoenix power connector accepts 10-30VDC. A desktop power supply is included that accepts input power from 100-240V AC (47/63Hz). The power supply outputs 24VDC @ 120W max. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 40: Specifications

    -10º to 40º C -20º to 80º C Humidity Range 10 to 90% R.H. Non-Condensing 10 to 90% R.H. Non-Condensing Length Width Height 9.5‖ (24.1 cm) 7.2‖ (18.2 cm) 5.5‖ (14.0 cm) ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 41: Appendix A - Handling Instructions

    Keep work area free of non-conductive materials such as ordinary plastic assembly aids and Styrofoam.  Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.  Always place drives and boards PCB-assembly-side down on the foam. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 42: Appendix B - Phoenix Award Bios

    PRESS <F1> TO CONTINUE, <CTRL-ALT-ESC> OR <DEL> TO ENTER SETUP ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 43: Control Keys

    Only in Option Page Setup Menu, load the default CMOS value from BIOS default table F7 Key Only in Option Page Setup Menu, load the Setup default F8 Key Reserved F9 Key Reserved F10 Key Only in Main Menu, save all CMOS changes ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 44: Getting Help

    BIOS will reset your system to the CMOS default settings via its built-in override feature. It is strongly recommended that you should avoid changes to the chipset defaults. Both Award and your system manufacturer have carefully selected the defaults that provide the best performance and reliability. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 45: Standard Cmos Setup Menu

    Select the current year. This item shows current time of your system with the format <hour> <minute> <second>. The time is calculated based on the 24-hour military-time clock. For example, 1 p.m. is 13:00:00. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 46 720K, 3.5 in. 3.5 inch double-side drive; 720Kb 1.44M, 3.5 in. 3.5 inch double-side drive; 1.44MB 2.88M, 3.5 in. 3.5 inch double-side drive; 2.88MB Select the display adapter type for your system. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 47: Advanced Bios Features

    All, But Disk/Key errors. Press <Esc> to return to the Main Menu page. This section allows you to configure and improve your system, to set up some system features according to your preference. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 48 Scroll to this item and press <Enter> to view the CPU Feature sub menu. Scroll to this item and press <Enter> to view the sub menu to decide the disk boot priority. Press <Esc> to return to the Advanced BIOS Features page. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 49 The wide range of selection includes Floppy, LS120, ZIP100, HDD0~3, SCSI, and CDROM. This item allows users to enable or disable the boot device not listed in the First/Second/Third boot devices option above. The default setting is ―Enabled‖. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 50 6 characters per second. 8 characters per second. 10 characters per second. 12 characters per second. 15 characters per second. 20 characters per second. 24 characters per second. 30 characters per second. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 51 PCI bus configurations and provide future expandability. If enabled, the EPA logo will appear during system boot; if disabled, the EPA logo will not appear. Press <Esc> to return to the Main Menu page. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 52: Advanced Chipset Features

    Enabling this feature reserves 15MB to 16MB memory address space to ISA expansion cards that specifically require this setting. This makes the memory from 15MB and up unavailable to the system. Expansion cards can only access memory up to 16MB. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 53 PCI Express X16 slot will be forced to run in the PCI Express X1 mode. When this item is disabled, the PCI Express X16 slot will be allowed to run its normal PCI Express X16 mode. Use this item to set the VGA frame buffer size. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 54 This item is to select panel resolution that you want. This item is to select the output mode of TV Standard. This item is to select the type of TV display connector. Press <Esc> to return to the Main Menu page. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 55: Integrated Peripherals

    Block mode is also called block transfer, multiple commands, or multiple sectors read/write. If your IDE hard drive supports block mode (most new drives do), select Enabled for automatic detection of the optimal number of block read/writes per sector the drive can support. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 56 These options are for you to set up SATA mode: IDE, RAID or AHCI. Use this item to enable or disable the built-in on-chip serial ATA. Press <Esc> to return to the Integrated Peripherals page. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 57 This item assigns which I/O address to access onboard serial port 4. This item selects a corresponding interrupt for the fourth serial port. This item allows you to determine the I/O address for onboard parallel port. Options: 378H/IRQ7, 278H/IRQ5, 3BC/IRQ7 and Disabled. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 58 Enable this item if you are using the USB 1.0 controller in the system. You should disable this item if a higher level controller is added. Enable this item if you are using the EHCI (USB2.0) controller in the system. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 59: Power Management Setup

    See Appendix C for details. The Power Management Setup allows you to save energy of your system effectively. It will shut down the hard disk and turn OFF video display after a period of inactivity. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 60 Video Electronics Standards Association (VESA). Use the supplied software for your video subsystem to select video power management values. Blank Screen The System only writes blanks to the video buffer. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 61 After turning the system power switch to OFF, this option will delay the complete system power Delay 4 OFF sequence approximately 4 seconds. Within this delay period, the system will temporarily Sec. enter into the Suspend Mode enabling you to restart the system at once. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 62 Use this item to configure the FDD, COM and LPT ports monitored by the system. This item can be used to detect PCI device activities; if no activity, the system will enter the sleep mode. Press <Esc> to return to the Main Menu page. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 63: Pnp/Pci Configuration Setup

    Some non-standard VGA display cards may not show colors properly. This item allows you to set whether MPEG ISA/VESA VGA Cards can work with PCI/VGA or not. When enabled, a PCI/VGA can ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 64: Pc Health Status

    It helps set the maximum temperature the system can reach before powering down. Show you the current system temperature. The current system CPU temperature will be automatically detected by the system. The current GMCH temperature will be automatically detected by the system. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 65: Frequency/Voltage Control

    This item is to adjust extreme values of the pulse for EMI test. Press <Esc> to return to the Main Menu page. This option allows you to load your system configuration with default values. These default settings are optimized to enable high performance features. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 66 To load SETUP default values to CMOS SRAM, enter ―Y‖. If not, please enter ―N‖. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 67: Set Supervisor/User Password

    If the Security option is set to ―System‖, the password is required during booting up and entry into the Setup; if it is set as ―Setup‖, a prompt will only appear before entering the Setup. ©Sealevel Systems, Inc. Relio R5200 Manual...

  • Page 68: Save & Exit Setup

    Select this option to exit the Setup utility without saving changes you have made in this session. Type ―Y‖, and it will quit the Setup utility without saving your modifications. Type ―N‖ to return to the Setup utility. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 69: Appendix C - Booting From A Usb Drive

    1. With the unit powered off, plug a bootable USB flash drive into an available USB port. 2. Power on the computer and enter the BIOS by pressing the ‗DEL‘ button when the Sealevel splash screen appears on the screen. 3. Once in the BIOS, enter the ―Integrated Peripherals‖ section.
  • Page 70 4. Enter the ―USB Device Setting‖ section. 5. Change the ―USB Mass Storage Device Boot Setting‖ to [HDD mode]. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 71 6. Press F10 to save changes and exit the BIOS. The computer will reboot. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 72 7. Enter the BIOS by pressing the ‗DEL‘ button when the Sealevel splash screen appears. 8. Once in the BIOS, enter the ―Advanced BIOS Features‖ section. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 73 9. Ensure that ―Hard Disk‖ is selected as the ―First Boot Device‖. 10. Enter the ―Hard Disk Boot Priority‖ section. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...
  • Page 74 If you have set the ―USB Mass Storage Device Boot Setting‖ to [HDD mode], saved the BIOS settings, rebooted and the drive does not appear in the ―Hard Disk Boot Priority‖ section, the drive may not be bootable. Contact the USB drive manufacturer for feature and compatibility information. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 75: Appendix D - Watch Dog Timer

    Appendix D – Watch Dog Timer Please follow the flow-chart process for setting up the WDT function. ©Sealevel Systems, Inc. Relio R5200 Manual SL9222 07/2011...

  • Page 76: Appendix E - How To Get Assistance

    The Sealevel website is an excellent resource located at www.sealevel.com. The most current software updates and user manuals are available via our homepage by clicking on the 'Drivers' or 'Manuals' links located under ‗Technical Support.‘...

  • Page 77: Appendix F - Serial Interfaces

    +3 to +10 volts) represents a binary 0 (space) and -12 volts (-3 to -10 volts) denotes a binary 1 (mark). The RS-232 and the EIA/TIA-574 specification defines two type of interface circuits, Data Terminal Equipment (DTE) and Data Circuit-Terminating Equipment (DCE). The Sealevel Systems adapter is a DTE interface.

  • Page 78: Warranty

    In the event of failure, Sealevel will repair or replace the product at Sealevel's sole discretion. Failures resulting from misapplication or misuse of the Product, failure to adhere to any specifications or instructions, or failure resulting from neglect or abuse are not covered under this warranty.

This manual is also suitable for:

Relio r5220Relio r5240

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