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(2) Install the differential case assembly into dif-
ferential carrier in the reverse order of disas-
sembly.
(3) Install the side retainer shims to the right
and left retainers from which they were re-
moved.
NOTE:
Replace the broken or corroded side retainer shim
with a new one of same thickness.
Side bearing retainer shim
Part No.
383475201
383475202
383475203
383475204
383475205
(4) Align the arrow mark on differential carrier
with the mark on side retainer during installation.
NOTE:
Be careful that side bearing outer race is not dam-
aged by bearing roller.
(A) Arrow mark
(5) Tighten the side bearing retainer bolts.
NOTE:
Before tightening the two side bearing retainer
bolts, apply Lock Tite to bolt threads.
Lock Tite:
THREE BOND 1105 (Part No.004403010) or
equivalent
REAR DIFFERENTIAL
DI-00065
Thickness mm (in)
0.20 (0.0079)
0.25 (0.0098)
0.30 (0.0118)
0.40 (0.0157)
0.50 (0.0197)
(A)
DI-00097
DI-35
Tightening torque:
10.3 N·m (1.05 kgf-m, 7.6 ft-lb)
(6) Measure the crown gear-to-drive pinion
backlash. Set the magnet base on differential
carrier. Align the contact point of dial gauge with
tooth face of crown gear, and move the crown
gear while holding drive pinion still. Read the
value indicated on dial gauge.
Backlash:
0.10 — 0.20 mm (0.0039 — 0.0079 in)
(7) At the same time, measure the total preload
of drive pinion. Compared with the resistance
when differential case is not installed, if the total
preload is not within specification, adjust the
thickness of side bearing retainer shims, in-
creasing/reducing by an even amount at a time.
Total preload:
20.7 — 54.4 N (2.1 — 5.5 kgf, 4.7 — 12.2 lb)
15) Re-check the crown gear-to-pinion backlash.
Backlash:
0.10 — 0.20 mm (0.0039 — 0.0079 in)
DIFFERENTIALS
DI-00098
DI-00099
DI-00099
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