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DIFFERENTIALS
(2) Measure the clearance N between the end
of ST2 and end surface of ST1 by using a thick-
ness gauge.
NOTE:
Make sure there is no clearance between the case
and ST2.
ST1 398507702
DUMMY SHAFT
ST2 398507701
DIFFERENTIAL CARRIER
GAUGE
ST2
ST1
(3) Obtain the thickness of pinion height adjust-
ing shim to be inserted from the following formu-
la, and replace the temporarily installed shim
with this one.
T = To + N − (H × 0.01) − 0.20 mm (0.0079 in)
NOTE:
Use copies of this page.
T
Thickness of pinion height adjusting
shim mm (in)
To
Thickness of shim temporarily inserted
mm (in)
N
Reading of thickness gauge mm (in)
H
Figure marked on drive pinion head
Memo:
(Example of calculation)
To = 2.20 + 1.20 = 3.40 mm
N = 0.23 mm H = + 1
T = 3.40 + 0.23 − 0.01 − 0.20 = 3.42
Result: Thickness = 3.42 mm
Therefore use the shim 383605200.
Pinion height adjusting shim
Part No.
383495200
383505200
383515200
383525200
383535200
383545200
383555200
383565200
REAR DIFFERENTIAL
DI-00084
Thickness mm (in)
3.09 (0.1217)
3.12 (0.1228)
3.15 (0.1240)
3.18 (0.1252)
3.21 (0.1264)
3.24 (0.1276)
3.27 (0.1287)
3.30 (0.1299)
DI-32
Pinion height adjusting shim
Part No.
383575200
383585200
383595200
383605200
383615200
383625200
383635200
383645200
383655200
383665200
383675200
383685200
3) Install the selected pinion height adjusting shim
on drive pinion, and press the rear bearing cone
into position with ST.
ST 398177700
INSTALLER
ST
4) Insert the drive pinion into differential carrier, in-
stall the previously selected bearing preload adjust-
ing spacer and washer.
(A)
(B)
(C)
(A) Drive pinion
(B) Bearing adjusting spacer
(C) Washer
(D) Differential carrier
Thickness mm (in)
3.33 (0.1311)
3.36 (0.1323)
3.39 (0.1335)
3.42 (0.1346)
3.45 (0.1358)
3.48 (0.1370)
3.51 (0.1382)
3.54 (0.1394)
3.57 (0.1406)
3.60 (0.1417)
3.63 (0.1429)
3.66 (0.1441)
DI-00085
(D)
DI-00086
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