Related Manuals for Beckhoff AL8200
Summary of Contents for Beckhoff AL8200
- Page 1 Operating instructions | EN AL8200 Magnetic Encoder system (MES) for Linear motors AL8000 4/6/2023 | Version 1.0...
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Page 3: Table Of Contents
1.4 Staff qualification........................... 1.5 Safety and instruction..........................10 1.6 Explanation of symbols ......................... 10 1.6.1 Pictograms ..........................10 1.7 Beckhoff Services ..........................12 1.7.1 Support services ........................12 1.7.2 Training offerings ........................12 1.7.3 Service offerings ........................12 1.7.4 Headquarters Germany ......................12 1.7.5 Downloadfinder .......................... - Page 4 7.3 Verification ............................28 8 Electrical installation ..........................29 8.1 Connection technology.......................... 29 8.1.1 Cables............................29 8.2 Connector assignment .......................... 30 8.2.1 AL8200-0000-0000 ........................30 8.2.2 AL8200-0001-0000 ........................30 9 Commutation and commissioning ......................31 9.1 Commutation............................31 9.2 Commissioning............................32 10 Maintenance and cleaning..........................
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Page 5: Documentation Notes
Documentation notes Documentation notes Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the documentation at any time and without notice. No claims for the modification of products that have already been supplied may be made on the basis of the data, dia- grams, and descriptions in this documentation. -
Page 6: Limitation Of Liability
• Use of untrained personnel • Use of unauthorized spare parts 1.1.4 Copyright © Beckhoff Automation GmbH & Co. KG, Germany The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited. -
Page 7: Version Numbers
Product features The valid product features are always those specified in the current documentation. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not au- thoritative. Scope of the documentation Apart from these operating instructions, the following documents are... -
Page 8: Staff Qualification
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces ─── AL8200 Version: 1.0... - Page 9 They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work Version: 1.0 AL8200 ───...
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Page 10: Safety And Instruction
DANGER Failure to observe will result in serious or fatal injuries. WARNING Failure to observe may result in serious or fatal injuries. CAUTION Failure to observe may result in minor or moderate injuries. ─── AL8200 Version: 1.0... - Page 11 In the case of documentation on a monitor screen, use the zoom function to enlarge the QR code and reduce the distance. Version: 1.0 AL8200 ───...
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Page 12: Beckhoff Services
1.7.1 Support services The Beckhoff Support offers technical advice on the use of individ- ual Beckhoff products and system planning. Our support engineers provide competent support whether the customer has general ques- tions or needs help with a specific installation. -
Page 13: Downloadfinder
Documentation notes 1.7.5 Downloadfinder Our download finder contains all the files we offer for download: from our application reports to our technical documentation and con- figuration files. Web: www.beckhoff.com/dokumentationen Version: 1.0 AL8200 ───... -
Page 14: For Your Safety
Ensure a safety distance of at least 25 cm from the magnetic plate to other ferromagnetic parts, e.g. iron. Observe the requirements of BGV B 11 for electromagnetic fields (Germany) and applicable national regulations in other countries. ─── AL8200 Version: 1.0... -
Page 15: During Operation
Do not touch hot surfaces Check the cooling of the surfaces with a thermometer. Do not touch the components during and immediately after operation. Allow the components to cool sufficiently after switching off. Version: 1.0 AL8200 ───... -
Page 16: After Operation
2.1.3 After operation De-energize and switch off components before working on them Check the functionality of all safety-relevant devices. Secure the working environment. Secure the machine or plant against being in- advertently started up. Observe the chapter: "Decommissioning". ─── AL8200 Version: 1.0... -
Page 17: Product Overview
Product overview Product overview Item number Explanation Cable Thread for mounting on the machine carriage Mounting plate Holes for locating pins Version: 1.0 AL8200 ───... -
Page 18: Name Plate
Explanation Article name Article description Order number BTN = Beckhoff-Traceability-Number CE conformity WEEE conformity UKCA conformity Data matrix code; BIC = Beckhoff Identification Code Type key AL8200-000z-0000 Ordering option AL8200 Product area Magnetic encoder system for linear motors 000z Connection technology 0 = without connector plug and 3 m cable... -
Page 19: Ordering Options
Ordering options are defined via the type key. The listed compo- nents cannot be retrofitted. 3.3.1 Connection cable You have the option of ordering the AL8200 MES with a pre-assem- bled connection cable with open ferrules or with a plug. 3.3.1.1 Ferrules If you do not require a plug, you can order the connection cable with ferrules. -
Page 20: Product Characteristics
Absolute positioning is not possible with the AL8200. Analog output signal The position is forwarded by the AL8200 as an analog SinCos signal to the servo drive. The servo drive must be suitable for reading ana- log linear feedback systems, such as AX5000. -
Page 21: Intended Use
Any type of use that exceeds the permissible values from the techni- cal data is regarded as inappropriate and is thus prohibited. The AL8200 magnetic encoder system (MES) is not suitable for use in the following areas: • Hazardous areas •... -
Page 22: Technical Data
The prerequisite is the precise installation of the magnetic plates with an ac- curacy of ± 20 µm and offset, phase and amplitude compensation. Repeatability < 50 µm Resolution 5…10 µm Power supply 5 V DC Connection cable 8-core with twisted pairs material PUR UL-certified outer diameter 6.8 ± 0.2 mm ─── AL8200 Version: 1.0... -
Page 23: Dimensional Drawings
Technical data Dimensional drawings • All figures in millimeters Version: 1.0 AL8200 ───... -
Page 24: Scope Of Supply
Packaging The magnetic encoder system (MES) is packaged individually. Instructions for handling are printed on the packaging: Symbol Explanation This is the correct position for the packaging. Protect the packaging against wetness. The contents are fragile. ─── AL8200 Version: 1.0... -
Page 25: Transport And Storage
• Humidity: relative humidity 5 % to 95 %, no condensation • Use of suitable means of transport • Use of the vendor's original packaging Product designation Dimensions individual packaging [mm] AL8200-0000-0000 390x217x127 AL8200-0001-0000 240x140x50 Transport The following options are available for transporting a single encoder system: •... - Page 26 You have the option of storing the magnetic encoder systems for a short or longer period of time. We always recommend storing com- ponents in the original packaging. Observe the conditions from the chapter: "Transport and storage", [Page 25]. Ensure a vibration-free storage room. ─── AL8200 Version: 1.0...
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Page 27: Mechanical Installation
Make sure that all mounting surfaces are oil-free, grease-free and unpainted. Remove any dirt or dust. Observe the mounting sequence Mount the AL8200 magnetic encoder system only after all steps of the AL8000 assembly have been completed. Observe the screw requirements Observe the minimum and maximum screw depths of the screws. -
Page 28: Verification
Improper mounting can result in incorrect position determination of the AL8000 linear motor and cause serious injury or damage to the machine. • Make sure that the AL8200 magentic encoder system has been correctly mounted according to the manufacturer's spec- ifications. -
Page 29: Electrical Installation
8.1.1 Cables Do not lay the cable in drag chains The cable of the AL8200 is firmly encapsulated with the sensor head. It is part of the wear-free product. Do not lay the cable in a drag chain. -
Page 30: Connector Assignment
Electrical installation Connector assignment Beckhoff offers various power connectors and feedback connectors. All plugs are IP65 rated. The following tables show the connector assignment on the motor side: 8.2.1 AL8200-0000-0000 • 3 m connection cable Assignment (color code) Color Function brown... -
Page 31: Commutation And Commissioning
Such feedback systems consist of a reader head and a scale in- stalled parallel to the travel path. The AL8200 works directly on the magnetic plates of the linear motor, eliminating the need for an addi- tional scale. -
Page 32: Commissioning
• Mechanical and electrical installation • Installation of the T5950 | TwinCAT 3 Drive Manager 2 The commissioning of the AL8200 MES is to be carried out as fol- lows: ► Create new TwinCAT project ► If connected to target system, scan devices ►... - Page 33 Commutation and commissioning ► Select Ethernet port ► Confirm the scan prompt with "yes" ► AX5000 Motor scan Select "no" button (linear motors cannot cur- rently be scanned) ► Select NC or CNC axis ► Add new project Version: 1.0 AL8200 ───...
- Page 34 ► Select new Drive Manager 2 project ► Confirm supply voltage query and motor scan with "Continue" ► Click "OK" ► Confirm upcoming message with "OK ► Open the relevant channel in the Solution Explorer under the Drive Manager 2 project ─── AL8200 Version: 1.0...
- Page 35 ► Determine direction of rotation and commutation angle in param- eter P-0-0166 (see also AX5000 System Manual, chapter 9.6.2) ► "Equal directions" / "Yes" The value for "Commutation position difference" should now lie within the range: 355...360 = 0...5. Version: 1.0 AL8200 ───...
- Page 36 Commutation and commissioning ► Set "Commutation mode" in parameter P-0-0150 to "Commuta- tion offset 0 deg (2)" The axis can then be moved, e.g. for controller optimization. ─── AL8200 Version: 1.0...
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Page 37: Maintenance And Cleaning
Use grease-dissolving and non-aggressive cleaning agents such as isopropanol for cleaning. You will also receive information about non-approved cleaning agents. 10.1.1 Not applicable Cleaning agents Chemical formula Aniline hydrochloride Bromine Sodium hypochlorite; bleaching NaCIO solution Mercury (II) chloride HgCl Hydrochloric acid Version: 1.0 AL8200 ───... -
Page 38: Accessories
AL8000 linear drive system in the USA or Canada. Further and more detailed information on accessories can be found on the Beckhoff homepage. 11.1 ZK4510-0020-xxxx The pre-assembled encoder connection cable is used to connect the AX5000 servo drive and the AL8200 magnetic encoder system. ─── AL8200 Version: 1.0... -
Page 39: Decommissioning
► Disconnect the machine from the power supply ► Disconnect MES connection cable from AX5000 ► Push the machine carriage to one side and mechanically secure it against uncontrolled movements ► Unscrew and remove the bolts ► Remove magnetic encoder system Version: 1.0 AL8200 ───... -
Page 40: Disposal
In accordance with the WEEE-2012/19/EU directives, you can return used devices and accessories for professional disposal. The trans- port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG "Service" Building Stahlstrasse 31 D-33415 Verl... -
Page 41: Guidelines And Standards
Guidelines and Standards 13 Guidelines and Standards Test procedures and certifications vary by product. Beckhoff linear servomotors of the AL8000 series are certified and tested according to the following directives and standards. 13.1 Standards EN IEC 61800-3:2018 "EMC requirements including special test procedures for drive sys- tems and machines with drive systems included"... -
Page 42: Eu Conformity
Please send your request to: info@beckhoff.com 13.5 CCC conformity Export to Chinese Economic Area Beckhoff encoder system of the AL8200 series are not subject to the China Compulsory Certificate; CCC. The products are exempt from this certification and can be exported to the Chinese economic area. -
Page 43: Notes
Notes 14 Notes Version: 1.0 AL8200 ───... - Page 45 More Information: www.beckhoff.com Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...