Page 1 Parts & Service Spray Star 1200 Truck Model 20-500-C Manual System 1201 TeeJet Radion 8140 1202 ® TeeJet 744 1204 ® TeeJet Aeros/DynaJet 1215/1218/1220 ® TeeJet Radion/DynaJet 1207/1208 ® SN: 12001 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
Page 2: Table Of Contents
CONTENTS Introduction ..........1-3 Spray Systems ........48-98 Introduction ................ 1 Plumbing 1201 Manual System ........48-49 General Safe Practices............2 Plumbing 1202 System ....... 50-53 (Radion ® 8140) Specifications ..............3 Plumbing 1204 System ......54-57 ® (TeeJet 744) Optional Spray Equipment..........3 1202 Wiring System ........
Page 3: Introduction
Thank you for purchasing a Smithco product. Read this manual and all other manuals pertaining to the Spray Star 1200 carefully as they have safety, op- erating, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.
Page 4 18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 19. Use parts and materials supplied by Smithco only. Do not modify any function or part. 20. Use caution when booms are down as they extend out beyond the center line of the machine.
Page 5: Specifications
SPECIFICATIONS SPRAY STAR 1200 WEIGHTS AND DIMENSIONS Length 120" (305 cm) Width 65" (165 cm) Width With 18' Boom Open 240" (610 cm) Height w/ Roll Bar 77" (195 cm) Height w/ 18' Booms Folded 110" (279 cm) Wheel Base 68"...
Page 6: Maintenance
Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1200 has 7 lube points. A. One on the rod end of hydraulic cylinder.
Page 7 MAINTENANCE ENGINE OIL Change and add oil according to chart below based on air temperature at the time of operation. Do not over- fill. Use a high-quality detergent oil classified for service SF, SG, SH. SJ or higher. Use no special additives with recommended oils.
Page 8: Storage
MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge.”...
Page 9: Service Chart
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
Page 10: End User's Service Chart
END USER SERVICE CHART Duplicate this page for routine use. For the week of: Maintenance Check Item Tues. Wed. Thurs. Fri. Sat. Sun. Check the Safety Seat Switch Check Steering Operation Check the fuel level Check the engine oil level. Clean the air filter Clean the engine cooling fins.
Page 11: Adjustments
ADJUSTMENTS WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align- ment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely. 2.
Page 12 Color Code Chart Blue Brown Yellow Green Orange Black Gray White...
Page 13 WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 30-356 GPS Speedometer 12-804 Hour Meter 10-732 LED Light Lights 15-782 Non-Lighted Switch, On-None-Off 15-727 Rocker - No light Cruise 15-726 Lighted Switch 15-732 Rocker - Green Pump 15-726 Lighted Switch 15-731 Rocker - Amber Left Boom 15-727 Rocker - No light...
Page 14 HYDRAULIC DIAGRAM...
Page 15 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-624 Cooler 15-947 Hydraulic Hose, 34" 15-946 Hydraulic Hose, 74" 15-301 Orbital 10-671 Hydraulic Hose, 65" 15-839 Hydraulic Cylinder 14-531 Seal Kit 15-945 Hydraulic Hose, 76.5" 76-638 Hydrostatic Pump 76-197 Gear Pump 15-682 Hydraulic Hose, 46 "...
Page 16 MAIN DRAWING...
Page 17: Body & Frame
BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-678 Reverse Pedal 10-677 Forward Pedal 15-925 Main Frame 10-663 RH Front Fender 16-857 Front Tire and Wheel 16-857-01 Tire, 20 x 10.00 - 10NHS 4 Ply 42-161-02 Wheel 10-683 Side Control Arm 10-684 Control Panel 20-659...
Page 18 ENGINE HOOD & ROLL BAR DRAWING...
Page 19 ENGINE HOOD AND ROLL BAR PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-940 RH Fender Brace 15-939 LH Fender Brace (not shown) 20-659 Mud Flap HBC-516-18-100 Carriage Bolt, -18 x 1 HNFL-516-18 Flange-Loc Nut, - 18 HB-14-20-075 Hex Bolt, -20 x HNFL-14-20 Flange-Loc Nut, - 20...
Page 20: Control Panel And Steering
CONTROL PANEL AND STEERING DRAWING...
Page 21 CONTROL PANEL AND STEERING PARTS LIST REF# PART# DESCRIPTION QUANTITY HSM-10-32-063 Machine Screw, #10 -32 x 5/8 HW-10 Flat Washer, #10 10-704 Steering Box Cover HB-38-16-100 Hex Bolt, -16 x 1 HWL-38 Lock Washer, 20-057 Steering Wheel 20-129 Steering Wheel Cap 10-711 Ball Bearing 10-698...
Page 22: Foot Pedal Linkage
FOOT PEDAL LINKAGE DRAWING...
Page 23 FOOT PEDAL LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-516-18-100 Truss Head Screw, - 18 x 1 HNTL-516-18 Lock Nut - 18 10-705 Foot Rest 33-509 Cruise Control Foot Switch 21-462 Ball Joint, HN-516-24 Hex Nut, - 24 HWL-516 Lock Washer, 10-598 Connector Rod HN-516-24...
Page 24 FRONT AXLE DRAWING...
Page 25: Front Axle
FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 33-073-02 Dust Cap HNAR-100-14 Slotted Jam Nut, 1 - 14 HP-18-150 Cotter Pin, 11-043 Bearing 80-019 (includes * items ) 11-041 Oil Seal HMB-100-10 Machine Bushing, 1 x 10GA 20-617 Shock Absorbers HNA-100-14 Slotted Nut, 1 - 14 HP-18-150...
Page 26 OIL AND FUEL TANK DRAWING...
Page 27 OIL AND FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-213 Strainer 18-140 Street Elbow 18-249 Barb Fitting 18-093 Straight Tee 60-473 Oil Tank 75-792 Tank Hold Down HB-516-18-150 Hex Bolt, - 18 x 1 HW-516 Flat Washer, HNFL-516-18 Flange Whiz-loc Nut, - 18 13-747 Filler Breather...
Page 28 SEAT PANEL DRAWING...
Page 29: Seat Panel
SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY HSTP-516-18-075 Truss Head Screw, -18 x HNFL-516-18 Flange-Loc Nut, - 18 15-934 Back Panel 9023 Heat Reflective Matting 1 Sheet 14-294 Seat Kit 14-292 Seat Switch 14-800 Seat Rail HB-516-18-125 Hex Bolt, - 18 x 1 HW-516 Flat Washer,...
Page 30 PUMP DRAWING...
Page 31 PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-944 Engine Plate 76-465 Pump Coupling Complete 76-466 Coupling Half 76-467 Coupling Half 76-468 Sleeve M42 15-774 Pump Mount HB-38-16-125 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNTL-38-16 Nylon Lock Nut, HB-38-16-150 Hex Bolt, - 16 x 1...
Page 32: Engine And Exhaust
ENGINE AND EXHAUST DRAWING...
Page 33 ENGINE AND EXHAUST PARTS LIST REF# PART# DESCRIPTION QUANTITY 50-403 In-line Fuel Filter 76-447 Muffler HB-14-20-038 Hex Bolt, - 20 x HW-14 Flat Washer, HNFL-14-20 Flange Whiz-loc Nut, - 20 76-636 Engine, Briggs & Stratton 35HP 76-487 Engine Oil Filter 21-161 Wire Block 18-118...
Page 34: Spray Pump
SPRAY PUMP DRAWING...
Page 35 SPRAY PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-156 Elbow 18-372 3-Way Valve 18-372-01 T-Handle 16-180 Quick Coupler Male 16-935 Quick Coupler Cap 16-161 Fitting 8897-19 Discharge Hose, 1 " x 19" 18-222 Hose Clamp 16-825 Hex Bushing 33-480 Pressure Switch 15-970 Spray Pump 18-509...
Page 36 TANK DRAWING...
Page 37 TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-953 16" Hinged Lid Well with Gasket 16-953-01 Gasket (for Lid) 16-169 Strainer Basket 20-811 Rear Tank Strap 16-945 1" Double Thread Fitting 16-162 1" Hex Plug 16-971 45° Elbow(inside tank) HB-38-16-250 Hex Bolt, - 16 x 2 HW-38 Flat Washer,...
Page 38 TURBO-QUAD AGITATOR DRAWING...
Page 39: Turbo Quad Agitator
TURBO-QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jet (Includes one each ", ", and " orifices) 16-173 Reducer, 16-158 Close Nipple, 16-157 Female Pipe Thread Tee, 16-172 Nylon Nipple, NPT x 3...
Page 40 PARK BRAKE AND REAR AXLE DRAWING...
Page 41: Park Brake And Rear Axle
PARK BRAKE AND REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-265 Lug Nut (comes with wheel motor) 76-239 Brake Disc, 5-hole 76-238 Wheel Motor HMB-100-14 Machine Bushing, 1 x 14GA HWK-516-100 Woodruff Key, (comes with wheel motor) HB-12-13-750 Hex Bolt, - 13 x 7 HNFL-12-13 Flange Whiz-loc Nut,...
Page 42 15-301 ORBITROL DRAWING...
Page 43 15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...
Page 44 76-638 HYDROSTATIC PUMP DRAWING...
Page 45 76-638 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-398-01 Drive Shaft (splined) Needle Bearing (with housing) 77-239-01 Housing 77-239-02 O-Ring 77-239-03 Thrust Bearing 77-239-04 Trunnion Cover 77-239-05 Pan Head Screw 77-239-06 Washer 77-239-07 Cone Bearing 77-239-08 Swash Plate 77-239-09 Swash Plate Insert 60-343-21 Rotating Kit...
Page 46 76-197 EATON GEAR PUMP DRAWING...
Page 47: Eaton Gear Pump
76-197 EATON GEAR PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...
Page 48 15-970 HYPRO PUMP DRAWING...
Page 49: Hypro Pump
15-970 HYPRO PUMP PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-966-11 16-998-10 Gasket 16-998-04 O-Ring 16-967 Mechanical Seal (Silicon Carbide) 16-998-06 Mounting Flange 16-998-07 Bolt 16-966-06 Slinger Ring 16-966-10 Ball Bearing 16-966-12 Pump Shaft 16-822-20...
Page 50 1201 PLUMBING DRAWING (MANUAL SYSTEM) REF# PART# DESCRIPTION QUANTITY 20-802 200 Gallon Poly Tank 16-153 Elbow 15-922 Roll Bar 10-646 Ball Valve Mount Bracket 10-648 Valve 3-Way 16-281 Liquid Filled Gauge 10-268-13 90° Elbow (comes with 10-268) 9032-153 " Black Hose x 153"(right and left) 9032-114 "...
Page 51 1201 PLUMBING PARTS LIST (MANUAL SYSTEM) REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Bolt - 18 x HNFL-516-18 Flange Lock Nut, - 18 10-647 Mount Plate 8896-40 Discharge Hose 1" 18-222 Hose Clamp 8896-22 Discharge Hose 1" 18-222 Hose Clamp 15-735 50 Series 1 FPT 15-739 75 Series 90°...
Page 52 1202 PLUMBING DRAWING ® (RADION 8140] 15-818 #75 Fitting Oring 15-817 #50 Fitting Oring If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying.
Page 53 1202 PLUMBING PARTS LIST ® (RADION 8140] REF# PART# DESCRIPTION QUANTITY 16-935 Quick Coupler Cap 8896-68 1" Suction Hose x 68" 18-116 Hose Clamp 16-161 Fitting 8897-35 " Discharge Hose x 35" 18-222 Hose Clamp 16-180 Quick Coupler Male 18-372 3-Way Valve 18-372-01 T-Handle...
Page 54 1202 PLUMBING DRAWING ® (RADION 8140] 15-818 #75 Fitting Oring 15-817 #50 Fitting Oring...
Page 55 1202 PLUMBING PARTS LIST ® (RADION 8140] REF# PART# DESCRIPTION QUANTITY 15-553 - 90° Hose Barb 15-882 #75 Gauge Port 18-007 Street Elbow 15-743 Manifold Valve 15-738 Flanged Ball Valve 8897-66 " Discharge Hose 66" 18-116 Hose Clamp 15-904 Filter Bracket HB-38-16-100 Hex Bolt, - 16 x 1...
Page 56 1204 PLUMBING DRAWING ® (TEEJET 744) 15-818 #75 Fitting Oring 15-817 #50 Fitting Oring Tank Front...
Page 57 1204 PLUMBING PARTS LIST ® (TEEJET 744) REF# PART# DESCRIPTION QUANTITY 16-935 Quick Coupler Cap 8896-68 1" Suction Hose x 68" 18-116 Hose Clamp 16-161 Fitting 16-825 Hex Bushing 8897-35 " Discharge Hose x 35" 18-116 Hose Clamp 16-180 Quick Coupler Male 18-372 3-Way Valve 18-372-01...
Page 58 1204 PLUMBING DRAWING ® (TEEJET 744) Tank Front...
Page 59 1204 PLUMBING PARTS LIST ® (TEEJET 744) REF# PART# DESCRIPTION QUANTITY 15-553 - 90° Hose Barb 15-976 #50 -90° X 1-1/4 Hose Barb 8897-30 " Discharge Hose x 30" 18-116 Hose Clamp 15-743 Manifold Ball Valve 15-777 Gauge Port Flange 15-744 #75 Hose Barb 15-776...
Page 60: 1202 Wiring System (Radion ® 8140)
1202 SYSTEM WIRING [RADION 8140] ® If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. REF# PART# DESCRIPTION QUANTITY Antenna 20-687-02 GPS Speed Sensor 20-697-01 Radion 8140 Console 20-540 Ram Mount 10-643...
Page 61: 1204 Wiring System (Teejet ® 744)
1204 SYSTEM WIRING [TEEJET 744 ® REF# PART# DESCRIPTION QUANTITY 20-688-02 744A Console 20-688-01 200PSI Gauge 20-688-08 Gauge Elbow 10-718 Mount Bracket Console harness Fused Power Cable 33-271 Fuse Block Ball Valve Wire Harness 15-743 Manifold Ball Valve Regulator Valve Adapter 20-817 Regulating Valve 18-042...
Page 62: Control Mounts
CONTROL MOUNTS...
Page 63 CONTROL MOUNTS REF# PART# DESCRIPTION QUANTITY 10-718 744 Control Mount 20-782 Rain Cover 20-781 Cover for Radion Control 10-721 Short Ram Mount 33-509 Master Boom Switch 10-705 Switch Foot Plate 10-716 DynaJet Control Cover 10-719 Radion/DynaJet Control Mount 10-724 Aeros Control Cover 10-723 Aeros Control Base 10-720...
Page 64 1207/1208/1215/1218/1220 PLUMBING DRAWING BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 15" 9032-115 9032-90 9032-126 9032-125 9032-90 9032-136 9032-135 9032-90 9032-146...
Page 65 1207/1208/1215/1218/1220 PLUMBING PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-935 Quick Coupler Cap 8896-68 1" Suction Hose x 68" 18-116 Hose Clamp 16-161 Fitting 8897-32 " Discharge Hose x 32" 18-222 Hose Clamp 16-180 Quick Coupler Male 18-372 3-Way Valve 18-372-01 T-Handle 16-156 Elbow...
Page 66: 1207/1208 Wiring System
1207/1208 SYSTEM WIRING...
Page 67 1207/1208 MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz Lock Nut, Center Boom Mount HB-516-18-100 Bolt, -18 x 1 HNTL-516-18 Lock Nut, 17-614 Boom Spacer 20-555 U-Bolt HNFL-12-13 Flange Whiz-loc Nut,...
Page 68: 1215/1218/1220 Wiring
1215/1218/1220 WIRING REF# PART# DESCRIPTION QUANTITY RAM Mount Aeros Harness w/ ISO CAN 32-709 RAM Base 20-805 Aeros Console 20-806 DynaJet Console 20-736-01 Antenna Cable 20-767 RX720 Receiver Switch box Power Cable 20-670-04 Pressure Sensor 20-684 Flow Meter Terminator Terminator DynaJet Interface Boom Harness IC18 Sprayer Module IC18 Harness...
Page 69 1215/1218/1220 MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 17-562 LH Break-Away Arm 11-050 Spring 17-560 Hinge Mount 17-559 Break-Away Mount 20-796 Bracket Cover 20-795 LH Driver Module Bracket HB-516-18-150 Hex Bolt, -18 x 1 HNFL-516-18 Flange Whiz-loc Nut, 20-794 Module Cover Bracket 10-625 Module Mount Bracket 16-557...
Page 70 14-801/14-607 STRAINER ASSEMBLY REF# PART# DESCRIPTION QUANTITY QC Strainer Head 14-801-01 Bowl Strainer QC Retaining Clip 14-802 50 Mesh Screen 14-609 100 Mesh Screen 14-801-02 Viton O-ring 15-553-01 Retaining Clip 15-553-02 Viton O-ring 14-801 Agitation Strainer Assembly with 50 Mesh Screen 14-607 QC Strainer Assembly with 100 Mesh Screen...
Page 71 15-737/ 14-628 FLANGED STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Screen 16-968-05 80 Mesh Screen 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05 15-737 Flanged Strainer Assembly with 50 Mesh Screen 14-628 Flanged Strainer Assembly with 80 Mesh Screen...
Page 72 15-743 MANIFOLD VALVE DRAWING 15-818 #75 Fitting Oring 15-817 #50 Fitting Oring REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05...
Page 73: Regulator Valve
20-817 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY Motor, 15-552-24 Retaining Clip Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...
Page 74 20-785 REGULATOR VALVE 15-818 #75 Fitting Oring 15-817 #50 Fitting Oring REF# PART# DESCRIPTION QUANTITY 20-785-01 Motor, 6RPM 15-552-24 Retaining Clip Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon...
Page 75 NOTES...
Page 76 17-580 20' HEAVY BOOM...
Page 77 17-580 20' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Hex Nut, - 16 (adjustment Hex Bolt) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNFL-38-16...
Page 78 17-580 20' BOOM DRAWING...
Page 79 17-580 20' BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim, 13" HB-12-13-300 Hex Bolt, - 13 x 3 HNTL-12-13 Nylon Lock Nut,...
Page 80: 20' Hd Boom 1202/1204 Plumbing
17-580 20' HD BOOM 1202/1204 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose " x 2 "...
Page 81: 20' Hd Boom 1207 Plumbing
17-580 20' HD BOOM 1207 PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...
Page 82: 20' Hd Boom 1220 Plumbing
17-580 20' HD BOOM 1220 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...
Page 83: 18' Hd Boom 1218 Plumbing
17-585 18' HD BOOM 1218 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...
Page 84: 18' Hd Boom
17-585 18' HD BOOM DRAWING...
Page 85 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-Hex Bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Hex Nut, - 16 ( for adjustment Hex Bolts)
Page 86 17-585 18' HD BOOM DRAWING...
Page 87 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim x 13" HB-12-13-300 Hex Bolt, - 13 x 3...
Page 88 17-585 18' HD BOOM 1202/1204 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose, " x 2 "...
Page 89: 18' Hd Boom 1208 Plumbing
17-585 18' HD BOOM 1208 PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...
Page 90: 15' Hd Boom
17-601 15' HD BOOM DRAWING...
Page 91 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-541 Boom End Guard 17-551 Left Boom Arm 17-573 Guide Block Set HB-14-20-125 Bolt -20 x 1 HNTL-14-20 Lock Nut - 20 HB-38-16-300 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 17-617 V-Boom Nest...
Page 92 17-601 15' HD BOOM DRAWING...
Page 93 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-528 Boom Center 25-334 Decal, Serial Tag HBFL-516-18-075 Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 17-552 Right Boom Arm 17-636 Freshwater Mount 17-635 Clean Load Mount 8803-13 Black Trim, 13"...
Page 94 17-601 15' HD SUPER BOOM 1202/1204PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose " x 2 "...
Page 95: 15' Hd Boom 1215 Plumbing
17-601 15' HD BOOM 1215 PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...
Page 96 NOTES...
Page 97: Standard Nozzle Assembly
33-506 STANDARD NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 16-988 Cap Assembly 16-920-06 Diaphragm, EPDM Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802...
Page 98 1207/1208 NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY Nylon Black Nut 303 Stainless Steel Washer 20-673-09 12V Coil Assembly Tube Sub Assembly 302 Stainless Steel Spring Viton O-ring Plunger 303 Stainless Steel Cap 20-673-02 E-Chemsaver Solenoid 20-673-04 " Mount Assembly Pan Head Screw 18-417 Single Barb (part of 20-674-P and 20-675-P) 18-416...
Page 99: 1207/1208 Nozzle Assembly
1207/1208 NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.
Page 100 20-807 NOZZLE 1215/1218/1220 DRAWING REF# PART# DESCRIPTION QUANTITY 20-807-01 e-Chemsaver 20-673-09 12V Coil Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 20-838 Cap - Gray 20-837 Turbo Twinjet Nozzle Tip, Cap & Gasket - Gray 16-800 Viton Gasket 16-802...
Page 101: Tank Rinsing System
15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1 " hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.
Page 102: Electric Hose Reel
16-906 ELECTRIC HOSE REEL DRAWING...
Page 103 16-906 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Hex Bolt, - 20 x HWL-14 Lock Washer, HN-14-20...
Page 104: Electric Hose Reel Wiring Diagram
ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flex-guard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...
Page 105: Hose Reel Adjustments
HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.
Page 106 16-129 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt - 16 x 1 HW-38 Washer 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lockwasher HB-516-18-075...
Page 107: Manual Hose Reel
15-967 HOSE REEL MOUNT REF# PART# DESCRIPTION QUANTITY 20-799 Backing Plate 20-788 Rear Hose Reel Mount HB-38-16-300 Hex Bolt, - 16 x 3 HNTL-38-16 Nylon Lock Nut, - 16 HW-38 Flat Washer, HB-516-18-150 Hex Bolt, - 18 x 1 HNTL-516-18 Nylon Lock Nut, - 18 HW-516...
Page 108: Hose Reel Plumbing
RADION HOSE REEL PLUMBING TEEJET RADION 8140 REF# PART# DESCRIPTION QUANTITY 15-740 50 Series Clamp 15-736 #50 Elbow Coupling 15-749 Hose Barb INSTALLATION INSTRUCTIONS 1. TeeJet 8140: Some machines have the ball valve already installed. Remove cover from the tee or the ball valve.
Page 109 STANDARD HOSE REEL PLUMBING REF# PART# DESCRIPTION QUANTITY 15-738 Flanged Ball Valve 15-740 50 Series Clamp 15-736 #50 Elbow Coupling 15-749 Hose Barb INSTALLATION INSTRUCTIONS Some machines are shipped with the flanged ball valve already installed. If your machine has the ball valve on the tee, remove cap from ball valve and skip to step 3.
Page 110 15-965 FOAM MARKER DRAWING REF# PART# DESCRIPTION QUANTITY 20-799 Backing Plate 20-791 Front Foamer Mount HB-38-16-300 Hex Bolt, - 16 x 3 HNTL-38-16 Nylon Lock Nut, - 16 HW-38 Flat Washer, HB-14-20-075 Hex Bolt, - 20 x HBFL-14-20 Flange Whiz-loc Nut, - 20 20-790 Rear Foamer Mount...
Page 111 15-965 FOAM MARKER CONTROL PANEL REF# PART# DESCRIPTION QUANTITY 10-739 Switch Mount Plate 15-725 Panel Mount End 15-782 Switch, Unlit 15-727 Rocker, No Light 15-918 Switch, 2 Red LED 15-917 Rocker, 2 Red Lenses 30-374 Decal, Foamer Safety: Before working on machine: stop engine, set park brake, remove key from ignition and block wheels.
Page 112 FOAMER NOZZLE MOUNT REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp...
Page 113 INSTRUCTIONS 1. Slide hose clamp onto drop tube of foam nozzle and attach restricter bell. 2. Place splined end of Nozzle mounting rod (Ref 7) into top of foam nozzle (Ref 5). Tighten screw. 3. Slide two foam nozzle mounts (Ref 2) onto the rod. Place square clamps (Ref 9) on foam nozzle mounts and mount the square clamps to the boom (Ref 8).
Page 114 14-291 FOAMER REPLACEMENT PARTS...
Page 115 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...
Page 116: Foam Marker Wiring
FOAM MARKER WIRING REF# PART# DESCRIPTION QUANTITY 14-291-03 Compressor 15-504-04 Wiring Harness 14-291-05 Switch Box 33-508 Auto Blade Type Fuse 15 amp 15-506-02 Switch - middle 14-291-14 Switch - outside 15-509 Power Cable 33-271 Fuse Block (part of machine) 33-508 Auto Blade Type Fuse 15 amp 15-507 Tubing -Blue...
Page 117: Water Meter Kit (Gallons)
20-815 WATER METER KIT (GALLONS) 20-816 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 20-814 Filler Outlet 14-804 Water Meter 14-527 Water Meter (Liters) 18-448 1" Ball Valve (already on machine) 16-962 1"Quick Coupler (already on machine) 16-961 1"...
Page 118 15-968 20 GALLON RINSE TANK PARTS LIST...
Page 119: Gallon Rinse Tank
15-968 20 GALLON RINSE TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-150 Hex Bolt, - 20 x 1 HNFL-14-20 Flange Lock Nut, - 20 20-797 20 Gallon Tank 20-800 Tank Strap HB-14-20-075 Hex Bolt, - 20 x HNFL-14-20 Flange Lock Nut, - 20 20-792 Rinse Tank Mount...
Page 120: Fresh Water Tank - Rear Mount
30-006 FRESH WATER WASH TANK -REAR MOUNT REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lockwasher, HW-516 Flat Washer, 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.
Page 121: Fresh Water Tank - Front Mount
17-506 FRESH WATER WASH TANK - FRONT MOUNT REF# PART# DESCRIPTION QUANTITY 10-652 Mount Plate HB-516-18-075 Bolt - 18 x HWL-516 Lockwasher HW-516 Washer 10-234 Wash Tank 17-537 Square U-Bolt 16-158 Close Nipple 16-151 Elbow 16-960 Spigot 1. Fresh Water Wash Tank mounts on the left side ROPs. 2.
Page 122 15-619 CHEMICAL CLEAN-LOAD SAFE FILL SYSTEM REF# PART # DESCRIPTION QUANTITY 8897-46 " Discharge Hose 46" 16-156 90° Hose Barb 18-116 Hose Clamp 8897-113 " Discharge Hose 113" 18-391 Coupling 16-972 Street Elbow 15-620 Cleanload Assembly 25-389 Decal, Tank Lid HBFL-516-18-075 Flange Bolt, - 18 x...
Page 123 15-619 CHEMICAL CLEAN-LOAD INSTALLATION INSTRUCTIONS 1. Make sure sprayer tank is empty and flush all chemical residue from sprayer. Always wear protective clothing, goggles and gloves. 2. Remove plug from tee on spray pump (Ref A). 3. Install one of the 90° fittings (Ref 2), should point to the back of the machine. 4.
Page 124 15-620 CHEMICAL CLEAN-LOAD PARTS DRAWING ®...
Page 125 15-620 CHEMICAL CLEAN-LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...
Page 126 OPERATING INSTRUCTION STARTUP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.
Page 127 New decals are avail- able from your authorized distributor. This is a list of decals located on the Spray Star 1200. Part number, description and location will help in reor- dering decals.
Page 128: Quick Reference Replacement Parts
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23-031 Hydraulic Oil Filter 76-487 Engine Oil Filter Briggs # 842921 76-395-01 Air Cleaner Cartridge Briggs # 841497 76-395-02 Safety Filter Cartridge Briggs # 821136 13-488 Key Switch 8-709 Key Set 50-403 Fuel Filter REPLACEMENT BELTS 16-869 Spray Pump Belt...
Page 129 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
Page 130 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

Smithco Spray Star 1200 Parts & Service

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