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F39-TGR-MCL_
Installation and operation manual
Installation and operation manual
F39-TGR-MCL_
Muting Activator for
F3S-TGR-CL
Safety Sensors
Original instruction
Addition to the
F05E and F06E
Version 0.4 dated 08/07/2010
1

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Summary of Contents for Omron F39-TGR-MCL Series

  • Page 1 F39-TGR-MCL_ F39-TGR-MCL_ Muting Activator for F3S-TGR-CL Safety Sensors Installation and operation manual Original instruction Addition to the Installation and operation manual F05E and F06E Version 0.4 dated 08/07/2010...
  • Page 2 OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.
  • Page 3 OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability asserted.
  • Page 4 F39-TGR-MCL_ PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence There of. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product.
  • Page 5: Table Of Contents

    F39-TGR-MCL_ Table of contents SAFETY PRECAUTIONS ..........................6 ALERT STATEMENTS IN THIS MANUAL ...................... 6 ............................... 6 OR USERS ............................6 OR INSTALLATIONS ..............................7 OR WIRING ................................7 THER ......................... 7 RECAUTIONS FOR ......................... 7 RECAUTIONS FOR ORRECT ........................8 NSTALLATION ENVIRONMENT ..........................
  • Page 6: Safety Precautions

    Do not install a mechanically damaged product. Return this to your OMRON service for inspection or repair. Failure to do so may result in serious injury. WARNING Do not drop the products. Dropping the products may lead to internal or external damage.
  • Page 7: For Wiring

    F39-TGR-MCL_ 2.3 For wiring WARNING Do not connect each line of F39-TGR-MCL_ system to a DC power supply of more than 24 VDC+20%. Also, do not connect to an AC power supply. Failure to do so may result in electric shock. WARNING For the F39-TGR-MCL_ system to comply with IEC 61496-1 and UL 508, the DC power supply unit must satisfy all of the following conditions: - Must be within the rated power voltage (24 V DC ±...
  • Page 8: Installation Environment

    F39-TGR-MCL_ 2.7 Installation environment Do not install the F3S-TGR-CL system in the following types of environments: - Areas exposed to intense interference light, such as direct sunlight - Areas with high humidity where condensation is likely to occur - Areas where corrosive gases are present - Areas exposed to vibration or shock levels higher than in the specification provisions - Areas where the product may come into contact with water - Areas where the product may come into contact with oil that is an adhesive solvent...
  • Page 9: System Overview

    F39-TGR-MCL_ System overview 3.1 Intended use The F39-TGR-MCL_ muting actuators are accessories for the F3S-TGR-CL series of safety sensors. Direct connection to the F3S-TGR-CL safety system is supported by using the optional connection box. The muting actuators are available in two versions: F39-TGR-MCL is a system of active transmitter and F39-TGR-MCL-R is a system of active transceiver and receiver and can be used with:...
  • Page 10: Mechanical Setup In 4 Steps

    F39-TGR-MCL_ Mechanical setup in 4 steps: 1) First mount the F3S-TGR-CL safety sensor. 2) The mounting brackets are pre-mounted on the muting actuators as shown in the picture 3) The muting actuators of the F39-TGR-MCL – system as well as the muting actuator and the reflector part of the F39-TGR-MCL-R –...
  • Page 11: Electrical Installation And System Setup

    F39-TGR-MCL_ Electrical installation and system setup 5.1 General Simple wiring of the entire system is provided by the pre-wired muting actuators and the connection boxes: F39-TGR-MCL-CML: Connector box for the transmitter side of an active/active system eg. F3S-TGR-CL_-K2-500 + F39-TGR-MCL F39-TGR-MCL-CMD: Connector box for the Receiver side of an active/active system eg.
  • Page 12: Installation And Selection Of The Activation Sequence

    F39-TGR-MCL_ 5.3 Installation and selection of the activation sequence Since the muting actuators can be either used in T- and L-muting, the activation sequence can be modified according to the application using DIP-switches. Indicator LEDs on receiver of the F39-TGR-MCL – system and on the transceiver of the F39-TGR-MCL-R –...
  • Page 13: Example For Bi-Directional T-Muting

    F39-TGR-MCL_ 5.4 Example for bi-directional T-muting Sensor 1 (set to A) Sensor 2 (set to B) Sensor 2 (set to B) Sensor 1 (set to A) SW1=ON SW2=ON SW3=OFF SW4=OFF SW1=ON SW2=ON SW3=OFF SW4=OFFN 5.5 Example for uni-directional L-muting Sensor 1 (set to A) Sensor 2 (set to B) SW1=ON SW2=ON SW3=OFF SW4=OFF 5.6 Adjusting the off-delay time for the muting sensors...
  • Page 14: Technical Data

    F39-TGR-MCL_ Technical Data 6.1 Electrical and optical data 24 Vdc ± 20%. Power supply Consumption 5W max (F39-TGR-MCL-_ only) F39-TGR-MCL-R 20ms to 1s Off delay time Response time (ON to OFF) F39-TGR-MCL 120ms to 1s F39-TGR-MCL-R 10ms Reset time (OFF to ON) F39-TGR-MCL 100ms During operation;...
  • Page 15: Muting System Connection To The Control Cabinet

    F39-TGR-MCL_ 6.2 Muting system connection to the control cabinet Active/passive system F39-TGR-MCL-R Transceiver (F39-TGR-MCL-CMD is used): Muting Lamp Active/active system F39-TGR-MCL-L Transmitter (F39-TGR-MCL-CML is used): Active/active system F39-TGR-MCL-D Receiver (F39-TGR-MCL-CMD is used): Muting Lamp...
  • Page 16: Dimensions

    F39-TGR-MCL_ 6.3 Dimensions Active/passive system F39-TGR-MCL-R Active part F39-TGR-MCL-R-A: 300mm Passive part F39-TGR-MCL-R-P Active/active – system F39-TGR-MCL, Transmitter and receiver part 300mm...
  • Page 17 F39-TGR-MCL_ Mounting bracket F39-TGR-MCL-ST (included in shipment): Connection box for Transmitter F39-TGR-MCL-CML: 1) Muting actuator F39-TGR-MCL-_ 2) Safety sensor F3S-TGR-CL-_ 3) Muting actuator F39-TGR-MCL-_ 4) Connection to cabinet Connection box for Receiver and Transceiver F39-TGR-MCL-CMD: 1) Muting actuator F39-TGR-MCL-_ 2) Safety sensor F3S-TGR-CL-_ 3) Muting actuator F39-TGR-MCL-_ 4) Connection to cabinet...
  • Page 18: T-Muting System, Typical Setup

    F39-TGR-MCL_ 6.4 T-Muting system, typical setup...
  • Page 19: Applications

    F39-TGR-MCL_ Applications 7.1 General For details on the muting applications, please refer to the relevant part of the F05E-__-__ or F06E-__-__ safety sensor manual. 7.2 Adjustment when shiny surfaces or foil is used with F39-TGR-MCL-R Particular goods passing through the F39-TGR-MCL-R sensors can create spurious reflections. Those unwanted reflections can generate a non-correct behaviour of the sensor resulting in a loss of muting function and result in the stop of the machine.
  • Page 20: Troubleshooting

    F39-TGR-MCL_ Troubleshooting This section helps to solve problems during mechanical and/or electrical setup of muting activator: Action ROBLEM Check the cable connection and the wiring on the connection box. The LEDs are not lit. Check the alignment of unit. Mut A and Mut B red LEDs are always on Check the unit by decreasing the distance between the two parts of the muting actuator.
  • Page 21: Accessories

    F39-TGR-MCL_ Accessories Muting actuators for active/active safety sensors: Set, consisting of Transmitter and Receiver unit F39-TGR-MCL Transmitter F39-TGR-MCL-L Receiver F39-TGR-MCL-D Muting actuators for active/passive safety sensors: Set, consisting of Transceiver and reflector unit F39-TGR-MCL-R Transceiver F39-TGR-MCL-R-A Reflector unit F39-TGR-MCL-R-P Connection box: Transmitter F39-TGR-MCL-CML Transceiver and Receiver...
  • Page 22: Declaration Of Conformity

    F39-TGR-MCL_ 10 Declaration of conformity...
  • Page 23 F39-TGR-MCL_...
  • Page 24 F39-TGR-MCL_ Authorised Distributor: Note: Specifications subject to change without notice...

Table of Contents