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Crane Barnes UltraSTEP Installation Manual

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IMPORTANT:
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc. reserves the right to change product
without prior written notification.
PUMPS & SYSTEMS
420 Third Street/P.O. Box 603
A Crane Co. Company
Piqua, Ohio 45356-0603
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
INSTALLATION MANUAL
UltraSTEP System
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
with
DISCONTINUED
Parts may
NOT be available
Form No. 095035-Rev. C

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Summary of Contents for Crane Barnes UltraSTEP

  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems, Inc. reserves the right to change product without prior written notification.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS WARNING AND SAFETY PRECAUTIONS ................3 A. SPECIFICATIONS........................ 4 B. GENERAL INFORMATION (Receiving, Storage, Service Centers, Unpackaging) (Fig. 1) ..........5 C. INSTALLATION (Location, Septic Tank Installation) ..................6 - 9 (Fig. 2) ..........................7 (Fig. 3 & 4) ..........................8 (Fig.

  • Page 3: Warning And Safety Precautions

    SAFETY FIRST! PLEASE READ THIS BEFORE INSTALLING OR OPERATING PUMP. GENERAL 1. Most accidents can be avoided by using COMMON SENSE. 2. Read this operation and maintenance instruction manual. 3. Do not wear loose clothing that may become entangled in the impeller or other moving parts. 4.

  • Page 4: Specifications

    SECTION: A - SPECIFICATIONS PUMP UNIT: Liquid Temperature: 104°F (40°C) Maximum Discharge Pressure: High Head - 230Ft. TDH (100 psig) Medium Head - 115Ft. TDH (50 psig) Low Head - 69Ft. TDH (30 psig) Suction Housing: Cast Iron ASTM A-48, Class 30. Discharge Housing: Cast Iron ASTM A-48, Class 30.

  • Page 5: General Information (Receiving, Storage, Service Centers, Unpackaging) (Fig. 1)

    SECTION B: GENERAL INFORMATION B-1) RECEIVING: Upon receiving the UltraSTEP System, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the Pump Vault package. The product consists of five major components, the pump unit, pump vault, UltraSWITCH level control, electrical disconnect, solids separator, and a bag with an Installation manual and wire connectors, (See Figure 1).

  • Page 6: (Location, Septic Tank Installation)

    SECTION C: INSTALLATION: C-1) LOCATION: The UltraSTEP product is designed for use with residential effluent septic tanks. This manual will help cover the proper installation and maintenance on these products. The UltraSTEP can be used with new or existing residential septic tank applications.

  • Page 7: (Fig. 2)

    ENTER MEASUREMENTS HERE .6 x ("B" ______ - "A" ______ ) + "A" ______ = "C" _______ Figure 2...

  • Page 8: (Fig. 3 & 4)

    Backfill the conduit trench, discharge piping trench, and the remaining portion of the vault. The grade level should be to the mid-point of the vault. Measure from the bottom of the septic tank to the top of the 4” riser. Note this dimension as dimension “B”...

  • Page 9: (Fig. 5A & 5B)

    12. Add some non-hardening pipe sealant to the threads on the riser cap assembly. Some septic gases can be highly corrosive, care must be taken to seal riser cap assembly properly. Carefully guide the level switch and suction pipe attached to the cap, down the inside of the solids separator pipe.

  • Page 10: Installation

    Figure 6 C-3) Flexible Pipe Fitting Installation: The flexible pipe fitting for the inlet must be installed as follows: Find the location where the center of the coupling will be positioned on Septic Tank. Consult specifications for this location. Using a hole saw, cut a hole in the septic tank for the pipe fitting. (a 5" diameter hole for fiberglass & Poly Septic tanks, See Figure 6.

  • Page 11: Start-Up Procedures

    SECTION D: START-UP PROCEDURES: Fill the septic tank 80% full with water. Be sure that the pump has been primed and that a table spoon of non foaming liquid dishwasher detergent has been added to the suction line of the pump unit. IMPORTANT ! THE PUMP CAN BE SEVERELY DAMAGED IF IT IS RUN DRY.
  • Page 12 F-2) Assembly: 1. Install slinger ring. 2. Attach discharge housing to motor (49) using screws and lockwashers. Be sure to center seal bore on shaft. 4. Install mechanical seal (47) in discharge housing using the following procedure: a.) Clean and oil sealing faces using clean oil (not grease). b.) Oil outer surfaces of the seal seat, and push assembly over the motor shaft and into the discharge housing seating it firmly and squarely.

  • Page 13: Trouble Shooting

    TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION Failure to pump 1. Motor will not start 1. Check power supply. Voltage must be æ 10% of PUMP nameplate rating when motor is in locked rotor condition. Check for faulty capacitor. 2. Motor runs and thermally kicks out. 2.

  • Page 14: Replacement Parts

    SECTION: G REPLACEMENT PARTS G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5.

  • Page 15: Vault Exploded View (Fig. 8)

    See Figure 12 for Pump with Hearter. Figure 8...

  • Page 16: Parts List

    PARTS LIST ITEM DESCRIPTION PART NO. J-Hook 3.75"Lg, 18-8 Stainless 089061 Hex Hd. Screw 1/4-20 x .875"Lg, Stainless 1-6-1 Washer, NEOBCK 1/4, Stainless 095032 Hex Nut 1/4-20, Stainless 15-5-1 Hex Hd. Screw 1/4-20 x 1.75"Lg, Stainless 1-519-1 Kwik Block Plastic 094730 Kwik Block Plastic...

  • Page 17: Pump Exploded View (Fig. 9)

    Figure 9...

  • Page 18: Pump Control Box And Disconnect Schematic

    Pump Control Schematic Disconnect Schematic Figure 10...

  • Page 19: Suction Valve Field Kit (Fig. 11)

    Suction Valve Kit P/N: 095500 Figure 11 The Suction Valve kit is used in place of the Riser Cap assembly (25). See Section C, items 10, 11, & 12 and Figure 4 for correct assembly procedure. Item 40A Pump with Heater Figure 12...

  • Page 20: Returned Goods Policy

    Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A "RETURNED GOODS AUTHORIZATION".
  • Page 21 No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. PUMPS & SYSTEMS 420 Third Street/P.O. Box 603 83 West Drive, Brampton A Crane Co. Company Piqua, Ohio 45356-0603 Ontario, Canada L6T 2J6 Phone: (937) 778-8947 Phone: (905) 457-6223...
  • Page 22 Barnes Pressure Sewer Systems Barnes Pressure Sewer Systems Piqua, Ohio Piqua, Ohio...

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