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INSTALLATION and OPERATION MANUAL
Submersible Sewage Ejectors and Effluent Pumps
IMPORTANT:
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc. reserves the right to change product
without prior written notification.
PUMPS & SYSTEMS
A Crane Co. Company
420 Third Street/P.O. Box 603
Piqua, Ohio 45356-0603
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
SERIES: SPRINT III
.5HP, 1750 RPM
SERIES: SPRINT II
.5 & 1HP, 3450 RPM
Manual and Automatic
(Std. and High Temperature)
DISCONTINUED
NOT be available
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
Parts may
Form No. 098754-Rev. B
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Summary of Contents for Crane Barnes SPRINT III Series
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Page 1: Electrical Data
Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems, Inc. reserves the right to change product without prior written notification. -
Page 2: Table Of Contents
TABLE OF CONTENTS WARNINGS AND SAFETY PRECAUTIONS ............... 3 A. PUMP SPECIFICATIONS - SPRINT II................. 4 PUMP SPECIFICATIONS - SPRINT II-HT ................5 PUMP SPECIFICATIONS - SPRINT III................6 PUMP SPECIFICATIONS - SPRINT III-HT................7 B. GENERAL INFORMATION ....................8 C. -
Page 3: Warnings And Safety Precautions
SAFETY FIRST! PLEASE READ THIS BEFORE INSTALLING OR OPERATING PUMP. GENERAL 1. Most accidents can be avoided by using COMMON SENSE. 2. Read the operation and maintenance instruction manual supplied with the pump. 3. Do not wear loose clothing that may become entangled in the impeller or other moving parts. 4. -
Page 4: Pump Specifications - Sprint Ii
SECTION: A- PUMP SPECIFICATIONS - SPRINT II DISCHARGE: ‡1.5" (38), 2" (51) NPT or Compression UPPER BEARING: & 3" (76) Compression, Vertical Design: Sleeve LIQUID TEMPERATURE: 104°F (40°C) Continuous. Lubrication: VOLUTE: Cast Iron ASTM A-48, Class 30. Load: Radial MOTOR HOUSING: Cast Iron ASTM A-48, Class 30. -
Page 5: Pump Specifications - Sprint Ii-Ht
SECTION: A- PUMP SPECIFICATIONS - SPRINT II-HT DISCHARGE: ‡1.5" (38), 2" (51) NPT or Compression, UPPER BEARING: & 3" (76) Compression, Vertical Design: Sleeve LIQUID TEMPERATURE: 200°F (93°C) Continuous. Lubrication: VOLUTE: Cast Iron ASTM A-48, Class 30. Load: Radial MOTOR HOUSING: Cast Iron ASTM A-48, Class 30. -
Page 6: Pump Specifications - Sprint Iii
SECTION: A- PUMP SPECIFICATIONS - SPRINT III DISCHARGE: ‡ 2" (51mm) NPT or Compression, UPPER BEARING: & 3" (76mm) Compression, Vertical Design: Sleeve LIQUID TEMPERATURE: 104°F (40°C) Continuous. Lubrication: VOLUTE: Cast Iron ASTM A-48, Class 30. Load: Radial MOTOR HOUSING: Cast Iron ASTM A-48, Class 30. -
Page 7: Pump Specifications - Sprint Iii-Ht
SECTION: A- PUMP SPECIFICATIONS - SPRINT III-HT DISCHARGE: ‡ 2" (51mm) NPT or Compression, UPPER BEARING: & 3" (76mm) Compression, Vertical Design: Sleeve LIQUID TEMPERATURE: 104°F (40°C) Continuous. Lubrication: VOLUTE: Cast Iron ASTM A-48, Class 30. Load: Radial MOTOR HOUSING: Cast Iron ASTM A-48, Class 30. -
Page 8: General Information
Inc. representative or Barnes Pumps, Inc. Service Department Congratulations! You are the owner of one of the finest pumps ® in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & on the market today. Barnes Pumps are products engineered Systems Canada, in Brampton, Ontario, and manufactured of high quality components. - Page 9 C-3) Liquid Level Controls: 5) It is recommended that the float should be set to insure Figure 2 shows a typical installation for any submersible pump that the sump well liquid level never drops below the top using a level control mounted to the discharge piping with a of the motor housing or a minimum level of 3.5 inches on piggy-back plug.
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Page 10: Start-Up Operation
Three phase pump are to be installed in accordance with SECTION: D START-UP OPERATION electric codes. The electrical circuit for the pump must be of adequate capacity and equipped with fuses or circuit breakers D-1) Check Voltage and Phase: o f p ro pe r s iz e. A sep ar at e br an ch c ir cu it i s hi gh ly Before operating pump check to make sure that the voltage recommended. - Page 11 SPRINT II & SPRINT II-HT, 3450RPM MODEL HP VOLT PH NEMA FULL LOCKED CORD CORD CORD WINDING WINDING START LOAD ROTOR SIZE TYPE O.D. RESISTANCE RESISTANCE CODE AMPS AMPS PER PHASE MAIN--START (BL & Y)--(Y & R) AUTOMATIC: SPRINT IIA-512L 0.5 12.0 46.0 16/3...
- Page 12 SPRINT III & SPRINT III-HT, 1750RPM MODEL HP VOLT PH NEMA FULL LOCKED CORD CORD CORD WINDING WINDING START LOAD ROTOR SIZE TYPE O.D. RESISTANCE RESISTANCE CODE AMPS AMPS PER PHASE MAIN--START (BL & Y)--(Y & R) AUTOMATIC: SPRINT IIIA-514L 0.5 12.0 49.0 16/3...
- Page 13 CONNECTION DIAGRAMS USED FOR DETERMINING WINDING RESISTANCE Fig. 4...
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Page 14: Preventive Maintenance
SECTION E: PREVENTATIVE MAINTENANCE F-1.2) Testing Oil: 1. Place pump on it’s side, remove pipe plug (11) and drain oil into a clean, dry container. As the motor is oil filled, no lubrication or other maintenance is 2. Check oil for contamination using an oil tester with a required, and generally Barnes pumps will give very reliable range to 30 kilovolts breakdown. - Page 15 Before proceeding remove all moisture from top cavity. NOTE: TOOL USED FOR LOCATING DRIVE END BELL. Excessive air pressure can cause leakage between seal seat MATERIAL: 2.50" DIA. C.R.S. OR EQUIV. and rotating member. After air checking is complete remove shaft seal retainer and install impeller.
- Page 16 F-2.6 Motor: TOOL USED FOR INSTALLATION OF BEARING After motor has been resistance checked as described in ON ROTOR. Section D-4, assemble motor to end bell (29) with 4 motor bolts. MATERIAL: 4.00" DIA. C.R.S. OR EQUIV. Place Tetraseal (28) in groove in end bell (29) and lower shell (13) over motor while feeding leads out terminal block opening, and bolt to end bell with screws (12).
- Page 17 SINGLE PHASE .5HP, 115, 208 OR 230 VOLT 1750 OR 3450 RPM. Fig. 10 SINGLE PHASE 1HP, 208 OR 230 VOLT, 3450 RPM. Fig. 11 THREE PHASE 1HP, 208 OR 575V, 3450 RPM. .5HP, 208 OR 575V, 1750 OR 3450 RPM. Fig.
- Page 18 THREE PHASE 1HP, 230V, 3450 RPM. .5HP, 230V, 1750 OR 3450 RPM Fig. 13 THREE PHASE 1HP, 460V, 3450 RPM. .5HP, 460V, 1750 OR 3450 RPM Fig. 14...
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Page 19: Replacement Parts
SECTION: G REPLACEMENT PARTS G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5. -
Page 20: Troubleshooting
TROUBLESHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH "CAUSE"... -
Page 21: Sprint Ii Series Cross-Section (Fig. 15)
SERIES: SPRINT II Fig. 15... -
Page 22: Sprint Ii Series Exploded View (Fig. 16)
SERIES: SPRINT II Fig. 16... -
Page 23: Sprint Ii Series Parts List
SERIES: SPRINT II PARTS LIST ITEM DESCRIPTION PART No. Pump Cover Manual 016-00108-101 Hex Pipe Plug 1/8" NPT, Brass 017363 Handle 2056 Rd. Hd. Screw #10-32 x .50" Lg, Stainless 2-90-1 Cord Grip 074516 Fil. Hd. Machine Screw #8-32 x .875" Lg, Stainless 10-97-1 Name Plate 1 Phase... - Page 24 SERIES: SPRINT II 460V, 3Ph 625-00163 52 oz Cooling Oil 029034 Washer .375" 20-6-6 Hex Nut .375-16 15-23-6 Hex Bolt, 3" Discharge 3/8-16 x 2.25" Lg 1-41-6 Hex Bolt, 2" Discharge 3/8-16 x 2.00" Lg 1-40-6 Flange Assy, 2" Compression N016-90110-100 * Discharge Flange 2"...
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Page 25: Sprint Iii Series Cross-Section (Fig. 17)
SERIES: SPRINT III Fig. 17... -
Page 26: Sprint Iii Series Exploded View (Fig. 18)
SERIES: SPRINT III Fig. 18... -
Page 27: Sprint Iii Series Parts List
SERIES: SPRINT III PARTS LIST ITEM DESCRIPTION PART No. Pump Cover Manual 016-00108-101 Hex Pipe Plug 1/8" NPT, Brass 017363 Handle 2056 Rd. Hd. Screw #10-32 x .50" Lg, Stainless 2-90-1 Cord Grip 074516 Fil. Hd. Machine Screw #8-32 x .875" Lg, Stainless 10-97-1 Name Plate 1 Phase... - Page 28 NOTES:...
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Page 29: Warranty Information
Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A "RETURNED GOODS AUTHORIZATION". - Page 30 No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. PUMPS & SYSTEMS A Crane Co. Company 420 Third Street/P.O. Box 603 83 West Drive, Brampton...
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Page 31: Start-Up Report
This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. (CP&S). Please answer the following questions completely and as accurately as possible. Mail this form to: In U.S.A. - Page 32 CP&S Control Panel Part No. and Brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control Panel Manufactured by Others: Company Name: Model No.
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Page 33: Warranty Registration
Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. FOLD HERE ** IMPORTANT ! ** WARRANTY REGISTRATION CUSTOMER’S NAME... - Page 34 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET P.O. BOX 603 PIQUA, OHIO 45356-0603 - U.S.A.
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