ITT Goulds Pumps HSUL Installation, Operation And Maintenance Manual
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Summary of Contents for ITT Goulds Pumps HSUL
- Page 1 Installation, Operation, and Maintenance Manual HSUL...
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Page 3: Table Of Contents
Table of Contents Table of Contents Introduction ..........................2 Inspect the package ........................ 2 Inspect the unit ........................2 Safety ............................3 Safety terminology and symbols ..................... 3 Environmental safety ......................4 User safety ..........................5 Precautions before work ....................... 5 Precautions during work ....................... -
Page 4: Introduction
For instructions, situations, or events that are not considered in this manual or in the sales documents, please contact the nearest ITT representative. Always specify the exact product type and identification code when requesting technical information or spare parts. -
Page 5: Safety
This includes any modification to the equipment or use of parts not provided by ITT. If there is a question regarding the intended use of the equipment, please contact an ITT representative before proceeding. -
Page 6: Environmental Safety
• Report all environmental emissions to the appropriate authorities. WARNING: Do NOT send the product to the manufacturer if it has been contaminated by any nuclear radiation. Inform ITT so that accurate actions can take place. Electrical installation For electrical installation recycling requirements, consult your local electric utility. -
Page 7: User Safety
Safety User safety General safety rules These safety rules apply: • Always keep the work area clean. • Pay attention to the risks presented by gas and vapors in the work area. • Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash hazards. •... -
Page 8: Safety Regulations For Ex-Approved Products In Potentially Explosive Atmospheres
These are the personnel requirements for Ex-approved products in potentially explosive atmospheres: • All work on the product must be carried out by certified electricians and ITT-authorized mechanics. Special rules apply to installations in explosive atmospheres. • All users must know about the risks of electric current and the chemical and physical characteristics of the gas and/or vapor present in hazardous areas. - Page 9 • The yield stress of fasteners must be in accordance with the approval drawing and the product specification. • Do not modify the equipment without approval from an authorized ITT representative. • Only use parts that have been provided by an authorized ITT representative.
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Page 10: Transportation And Storage
Dispose of all packing materials in accordance with local regulations. 2. Inspect the unit to determine if any parts have been damaged or are missing. 3. Contact your ITT representative if anything is out of order. 4. Pump should be placed in upright position only. -
Page 11: Pump Storage Requirements
Transportation and Storage Examples Figure 1: Example of proper lifting method using lifting lugs Pump storage requirements Requirements Submersible units require proper preparation for storage and regular maintenance during storage. The unit is considered in storage when it has been delivered to the job site and is awaiting installation. -
Page 12: Preservation And Storage
Preservation and Storage ITT Goulds Pump Division's normal domestic shipping and storage preparation is suitable for protecting the pump during shipment in covered trucks. Although this is a submersible pump, storage in a clean, dry area will help preserve the paint and prevent corrosion. Hand rotation of the shaft every thirty days is recommended to keep the seals free and the bearings lubricated. -
Page 13: Installation
Motor is rated for a maximum 10 starts per hour. NOTICE: The motor is rated for full horsepower with liquid temperatures of 104°F (40°C) or lower, unless noted otherwise on nameplate or ITT documentation. Install the pump 1. Make sure the lifting device is securely fastened to the motor lugs or hooks so the unit will not be dropped when it is lowered into the sump. -
Page 14: Install The Guide Bracket / Pivot Bracket Assembly
Installation 5. Position top two holes of the discharge elbow, item #315, over the two studs, items #787U, and thread nuts, items #787V, onto studs finger tight. Insert items #370S, hex head cap screws, through remaining elbow and base upright holes, and thread into sump flange adapter finger tight. -
Page 15: Install The Slide Rail
Installation Install the slide rail Refer to drawing B1-445153SLR and B2-445153SLR 1. With anchor bolts in position, lower the base, item #787A, onto a flat, clean foundation and tighten anchor bolt nuts. 2. Insert the slide rails, items #787C over the cylinders on the base and insert intermediate bracket, item #787P, cylinders into the tops of the slide rails. - Page 16 Installation Figure 2: Slide rail system (optional) HSUL Installation, Operation, and Maintenance Manual...
- Page 17 Installation Figure 3: Slide rail system (optional) NOTICE: Pump shown is a JCU, not an HSUL. For illustrative purposes only. HSUL Installation, Operation, and Maintenance Manual...
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Page 18: Commissioning, Startup, Operation, And Shutdown
Commissioning, Startup, Operation, and Shutdown Commissioning, Startup, Operation, and Shutdown Start the pump The most important concern is the prevention of motor overloading. 1. Refer to the motor nameplate for full load ampere rating of the motor. 2. Install an ammeter on the motor leads and check the motor draw immediately after the unit is started. -
Page 19: Maintenance
Maintenance Maintenance Maintenance - O-ring, pump flange to slide rail base flange Whenever the pump is removed from the sump using the slide rail system, the pump flange to slide rail base flange O-ring should be inspected for wear. If it does not appear to be in good condition, a replacement O-ring should be installed after the groove has been cleaned and dried so the adhesive will bond to the metal and rubber. -
Page 20: Disassembly
Disassembly Disassembly Disassemble the pump 1. Disconnect all electrical service. Mark leads for reassembly. 2. Remove fasteners which secure casing (100) to motor adapter (340) and separate the parts. 3. Remove impeller cap screw (370C) and impeller washer (528J). Impeller is keyed to shaft. Carefully slide impeller off shaft. - Page 21 Disassembly NOTICE: The motor shall be disassembled only by an authorized repair center. Failure to comply will result in voiding warranty. For motor instructions see ABB/Baldor/Reliance Electrical Manual B-3629. Table 1: Standard parts Item Qty / Pump Part Casing Impeller Gasket Casing Supports Motor Adapter...
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Page 22: Pre-Assembly
Pre-assembly Pre-assembly Pre-assembly inspections Guidelines Before you assemble the pump parts, make sure you follow these guidelines: • Inspect the pump parts according to the information in these pre-assembly topics before you reassemble your pump. Replace any part that does not meet the required criteria. •... -
Page 23: Reassembly
Reassembly Reassembly Reassemble the pump How to reassemble HSUL pump 1. Check vent hole in motor adapter (340) to be sure it is clear. Figure 5: Pump reassembly 2. Clean and remove any burrs from all mating metal surfaces, including shaft and impeller bore. - Page 24 Reassembly Figure 6: HSUL pump HSUL Installation, Operation, and Maintenance Manual...
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Page 25: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Symptom Cause Remedy Insufficient or no dis- Speed too low due to low voltage Verify voltage is within rated range charge System head too high Verify discharge pressure Insufficient NPSH or submergence Verify liquid level is above minimum required Worn pump parts Check parts for wear Incorrect motor rotation... - Page 28 Goulds Pumps Inc. 240 Fall Street Seneca Falls, NY 13148 Tel. 1-800-446-8537 Fax 1-315-568-2418 Form IOM.HSUL.en-US.2016-04 © 2016 ITT Corporation The original instruction is in English. All non-English instructions are translations of the original instruction.
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