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PSEN enc sincos/HTL
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PSEN sensor technology
Operating Manual-1005022-EN-01

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Summary of Contents for Pilz PSEN enc sincos/HTL

  • Page 1 PSEN enc sincos/HTL PSEN sensor technology Operating Manual-1005022-EN-01...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
  • Page 3: Table Of Contents

    5 Mounting ......................20 5.1 Solid shaft ..........................20 5.1.1 Requirements ......................20 5.2 Hollow shaft ..........................22 5.2.1 Requirements ......................22 6 Installation / Preparation for Commissioning ........... 24 Operating Manual PSEN enc sincos/HTL Seite 2 von 38 1005022-EN-01...
  • Page 4 7.2 Square-wave incremental signals (HTL) ................35 8 Checklist ....................... 36 Bestelldaten ......................Fe hler! Textmarke nicht definiert. 9.1 Measuring System ........................37 9.2 Accessories ..........................37 10 EC declaration of conformity ................38 Operating Manual PSEN enc sincos/HTL Seite 3 von 38 1005022-EN-01...
  • Page 5: General Information

    PSEN enc sincos 4096 hs ● PSEN enc sincos 4096 ss ● PSEN enc HTL 1024 ss ● PSEN enc HTL 1024 hs It is valid until new documentation is published. Operating Manual PSEN enc sincos/HTL Seite 4 von 38 1005022-EN-01...
  • Page 6: Abbreviations And Terms Used

    Shielded Twisted Pair Verband der Elektrotechnik, Elektronik und Informationstechnik (Association for Electrical, Electronic and Information Technologies) Repeat test Repetitive test to detect hidden dangerous failures in a safety-related system. (proof test) Operating Manual PSEN enc sincos/HTL Seite 5 von 38 1005022-EN-01...
  • Page 7: General Functional Description

    Solid shaft ● Hollow shaft Depending on the safety functions safety-related differences arise: ● SIL3/PLe/Cat.3, in conjunction with velocity oriented safety functions ● SIL2/PLd/Cat.3, in conjunction with positioning oriented safety functions Operating Manual PSEN enc sincos/HTL Seite 6 von 38 1005022-EN-01...
  • Page 8: Main Features

    – the system manufacturer carries out a proven test during commissioning – the downstream fail-safe evaluation device evaluates the measuring system differentially Operating Manual PSEN enc sincos/HTL Seite 7 von 38 1005022-EN-01...
  • Page 9: Basic Safety Information

    ESD according to DIN EN 61340 5-1 Supplement 1 must be applied. Operating Manual PSEN enc sincos/HTL Seite 8 von 38 1005022-EN-01...
  • Page 10: General Risks When Using The Product

    Only use the measuring system in perfect technical condition, paying attention to safety and dangers, and in compliance with the operating manual! Faults which could threaten safety should be eliminated without delay! Operating Manual PSEN enc sincos/HTL Seite 9 von 38 1005022-EN-01...
  • Page 11: Intended Use

    Danger of death, physical injury and damage to property in case of non- intended use of the measuring system! ➢ The following areas of use are especially forbidden: in environments where there is an explosive atmosphere, for medical purposes Operating Manual PSEN enc sincos/HTL Seite 10 von 38 1005022-EN-01...
  • Page 12: Safety Functions Of The Fail-Safe Evaluation Device

    Only for PSEN enc HTL If outside tolerance Evaluation of the incremental data in differential mode and -> STOP verification with respect to antivalence, quadrature and against phase equivalence between channels A and B Operating Manual PSEN enc sincos/HTL Seite 11 von 38 1005022-EN-01...
  • Page 13: Warranty And Liability

    ● Have read and understood the information provided in the section entitled Safety ● Have a good knowledge of the generic and specialist standards applicable to the specific application. Operating Manual PSEN enc sincos/HTL Seite 12 von 38 1005022-EN-01...
  • Page 14: Safety Information

    The type plate specifies the technical characteristics of the measuring system. If the type plate is no longer legible or if the type plate is completely missing, the measuring system must not be operated. Operating Manual PSEN enc sincos/HTL Seite 13 von 38 1005022-EN-01...
  • Page 15 ESD protective measures must be applied. Disposal – If disposal has to be undertaken after the lifespan of the device, the applicable country-specific regulations must be observed. Operating Manual PSEN enc sincos/HTL Seite 14 von 38 1005022-EN-01...
  • Page 16: Transport / Storage

    Use only the original packaging! Inappropriate packaging material may cause damage to the device in transit. ● Storage – Storage temperature: -40 to +90 °C – Store in a dry place Operating Manual PSEN enc sincos/HTL Seite 15 von 38 1005022-EN-01...
  • Page 17: Technical Data

    , repeat test (proof test) 20 years In accordance with EN 61800-5-2 The assessment occurred in accordance with Note 2 on Table 6 of EN ISO 13849-1 Operating Manual PSEN enc sincos/HTL Seite 16 von 38 1005022-EN-01...
  • Page 18: Electrical Characteristics

    Zero pulse Z, /Z, once per revolution Output level HTL Push-pull, supply voltage Output current 50 mA, per channel  100 KHz Output frequency Short-circuit proof Cable specification Cable specification Operating Manual PSEN enc sincos/HTL Seite 17 von 38 1005022-EN-01...
  • Page 19: Ambient Conditions

    Relative air humidity, DIN EN 60068-3-4 98 %, non-condensing Protection class, DIN EN 60529 Shaft side IP 65 Housing side IP 67 valid with screwed-on mating connector and/or screwed-on cable gland Operating Manual PSEN enc sincos/HTL Seite 18 von 38 1005022-EN-01...
  • Page 20: Mechanical Characteristics

    Start-up torque at 20 °C 3.4 Ncm at 0 °C 3.6 Ncm at -20 °C 3.8 Ncm at -40 °C 16 Ncm Runout tolerance ± 0.05 mm 0.3…0.5 kg Weight, typical Operating Manual PSEN enc sincos/HTL Seite 19 von 38 1005022-EN-01...
  • Page 21: Mounting

    – the coupling screws are secured against unintentional loosening. ➢ Axial slipping of the measuring system on the drive shaft must be prevented by the coupling fixing, see Figure 1, (1). Operating Manual PSEN enc sincos/HTL Seite 20 von 38 1005022-EN-01...
  • Page 22 / groove combination (Figure 1, (2)); a coupling with groove must be used for this purpose. 1: Measuring system 2: Parallel key 3: Centering collar 4: Machine 5: Coupling with groove 6: Drive shaft Figure 1: Flange mounting Operating Manual PSEN enc sincos/HTL Seite 21 von 38 1005022-EN-01...
  • Page 23: Hollow Shaft

    1: Measuring system 2: Dowel pin 3: Groove insert 4K7, 6 mm deep 4: Groove, 4 mm x 4 mm 5: Parallel key 6: Drive shaft Figure 2: Form closure Operating Manual PSEN enc sincos/HTL Seite 22 von 38 1005022-EN-01...
  • Page 24 3: Drive shaft Figure 3: Friction locking 1: Measuring system 2: Drive shaft 3: Parallel key: DIN 6885-A 4x4x10 Figure 4: Requirements for the shaft mounting, example with shaft ∅ 12 H7 Operating Manual PSEN enc sincos/HTL Seite 23 von 38 1005022-EN-01...
  • Page 25: Installation / Preparation For Commissioning

    If accidentally an overvoltage of >7 V DC was applied to the outputs A, /A, B, /B, Z or /Z it is necessary to ➢ immediately decommission the measuring system and ➢ to send the measuring system to Pilz for testing, together with the information why or how the overvoltage occurred. WARNING! Loss of the safety function by short across contacts! •...
  • Page 26: Emc Requirements

    In particular, the applicable EMC directive and the shielding and grounding directives must be observed! ➢ Upon completion of installation, a visual inspection with report should be carried out. Operating Manual PSEN enc sincos/HTL Seite 25 von 38 1005022-EN-01...
  • Page 27: Emc Conform Wiring Schemes

    Twisted pair wires (A,/A), (B,/B) 6.3.2 Connection scheme 2 1x Ground connection (connection possibilities Avoid ground loops Connect all shields double-sided Shielding must not be interrupted Twisted pair wires (A,/A), (B,/B) Operating Manual PSEN enc sincos/HTL Seite 26 von 38 1005022-EN-01...
  • Page 28: Connection Scheme 3

    Installation / Preparation for Commissioning 6.3.3 Connection scheme 3 1x Ground connection (connection possibilities Avoid ground loops Connect all shields double-sided Shielding must not be interrupted Twisted pair wires (A,/A), (B,/B) Operating Manual PSEN enc sincos/HTL Seite 27 von 38 1005022-EN-01...
  • Page 29: Ground Connection - Measuring System

    4 mm² (not contained in the extent of supply). For this purpose, corresponding thread drillings are available in the measuring system flange. Figure 5: Ground connection – measuring system Operating Manual PSEN enc sincos/HTL Seite 28 von 38 1005022-EN-01...
  • Page 30: Cable Specification

    (±). Z, /Z optional, the Z, /Z-signal is not evaluated from a safety viewpoint Operating Manual PSEN enc sincos/HTL Seite 29 von 38 1005022-EN-01...
  • Page 31: Permitted Cable Length

    With Pilz cables up to 30 m, no restrictions are to be taken into account with regard to the output frequency, the supply voltage and the ambient temperature.
  • Page 32: Psen Enc Htl

    Short-circuits, voltage peaks, etc. can cause operating failures and uncontrolled operating states, as well as serious personal injuries and damage to property. De-energize the system before carrying out wiring work or opening and closing electrical connections! Operating Manual PSEN enc sincos/HTL Seite 31 von 38 1005022-EN-01...
  • Page 33: Connection To Evaluation Device

    Installation / Preparation for Commissioning 6.8 Connection to evaluation device 6.8.1 Evaluation device PNOZ s30 6.8.2 Evaluation device PNOZ m EF 1/2MM 6.8.3 Evaluation device PSSu K F EI (CV) Operating Manual PSEN enc sincos/HTL Seite 32 von 38 1005022-EN-01...
  • Page 34: Incremental Interface

    90° phase offset is output for the evaluation device. The counter of an external evaluation device can be reset with an additional zero pulse, and the mechanics - evaluation device reference point can thus be defined. Operating Manual PSEN enc sincos/HTL Seite 33 von 38 1005022-EN-01...
  • Page 35: Analogue Incremental Signals (Sin/Cos)

    Figure 6: Signal curve with clockwise direction of rotation looking at the flange connection Differential measurement of the signals gives the following signal curve: Figure 7: Signal curve with clockwise direction of rotation looking at the flange connection Operating Manual PSEN enc sincos/HTL Seite 34 von 38 1005022-EN-01...
  • Page 36: Square-Wave Incremental Signals (Htl)

    Incremental interface 7.2 Square-wave incremental signals (HTL) The output levels are also specified by the factory setting. Figure 8: Signal curve with clockwise direction of rotation looking at the flange connection Operating Manual PSEN enc sincos/HTL Seite 35 von 38 1005022-EN-01...
  • Page 37: Checklist

    It must be ensured that the new device corresponds to the replaced ● Safety functions of the fail-safe  device Device replacement evaluation device ● All affected safety functions must be checked Operating Manual PSEN enc sincos/HTL Seite 36 von 38 1005022-EN-01...
  • Page 38: Measuring System

    Cable 10 m, M23- socket, 12-pin PSEN cable M23-12sf, 10m 6Z000006 Cable 20 m, M23- socket, 12-pin PSEN cable M23-12sf, 20m 6Z000007 PSEN cable M23-12sf, 30m Cable 30 m, M23- socket, 12-pin 6Z000008 Operating Manual PSEN enc sincos/HTL Seite 37 von 38 1005022-EN-01...
  • Page 39: Operating Manual Psen Enc Sincos/Htl Seite 2 Von

    This product/these products meet the requirements of the directive 2006/42/EC for machinery of the European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PSEN enc sincos/HTL...
  • Page 40 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...

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