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Related Manuals for CKD INDEXMAN PPLX Series
Summary of Contents for CKD INDEXMAN PPLX Series
- Page 1 ＳＭＢ−２０E ＩＮＳＴＲＵＣＴＩＯＮ ＭＡＮＵＡＬ ＩＮＤＥＸＭＡＮ ＰＩＣＫ＆ ＰＬＡＣＥ ＵＮＩＴ ＰＰＬＸ Ｓｅｒｉｅｓ Please read this instruction manual ● carefully before using this product, particularly section describing safety． Retain this instruction manual with ● the product for further consultation whenever necessary． Ver. 4...
- Page 2 Ｔｏ Ｓａｆｅｌｙ Ｕｓｅ Ｔｈｉｓ Ｐｒｏｄｕｃｔ ！ Read this manual carefully before use. The designer should confirm the safety of the mechanism and of the electric control devices. To ensure the safe use of this product, it is important to correctly select, use, handle, and maintain the product.
- Page 3 Use the product within the range of specifications. A load ！ WARNING : and/or r.p.m. exceeding the specifications may result in a damage, a malfunction and/or accuracy deterioration of the index unit. Don't touch any moving part during the operation of the Pick and Place unit. Don't suddenly stop the input shaft revolution during the output section is working. ① A sudden stop of the input shaft by clutch brake etc. will apply the overload to the unit. This may cause an overrun of the dial ...
- Page 4 Terms of warranty Conditions related to the warranty and scopes are as follows. 1) Period The warranty period of the product is one year since the date of delivery. (However, the period assumes eight hours of operation per day. As well, if the durability limit is reached within one year, the period to the durability limit is the warranty period.) 2) Scope If failure is caused in the above warranty period due to poor workmanship of our product, we...
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Page 5: Table Of Contents
INDEX Pick and Place Unit PPＬX Manual No. SMB-20E INTRODUCTION ·········································································································· ５ UNPACKAGING １． · ·································································································· ５ HOW TO ASSEMBLE AND INSTALL ２． ······································· ５〜７ BEFORE OPERATION ３． ···················································································· ７ ADEQUATE OPERATION ４． ······························································ ８ 〜１１ MAINTENANCE ５． ····························································································· １ ２ TROUBLE SHOOTING ６．... -
Page 6: Introduction
２ HOW TO ASSEMBLE UNPACKAGING AND INSTALL INTRODUCTION Thank you for choosing our unit. Pick & Place This product is a composite unit that uses two cams for the horizontal and vertical directions to output horizontal and vertical motions. This manual shows precautions and service/inspection items below. Please carefuly read this manual before use or maintenance. - Page 7 ２ HOW TO ASSEMBLE AND INSTALL 6) The driveline from the motor to the index unit input shaft should be rigid and nobacklash. A backlash may cause a shock during the dial plate rotation, shorten the service life of the unit, and/or damage parts. (1) Do not use another input shaft in series between the motor and the Pick and Place Unit input shaft.
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Page 8: ２． How To Assemble And Install ３． Before Operation
３ ２ HOW TO ASSEMBLE BEFORE AND INSTALL ＯＰＥＲＡＴＩＯＮ (3) Correctly install a tension adjuster for the timing belt or chain if used. The lack of the tension adjuster may lead to shock or vibration. Chain Tension lever An example of tension lever 7）... -
Page 9: ４． Adequate Operation ５． Maintenance
４ ADEQUATE OPERATION ADEQUATE OPERATION Explanation of operation (1) Relative positions of the roller gear cam and turret w/cam follower are illustrated below. ① Resting at a dwell section of the cam ② Starts rotating upon the ③ Rotating at an contact with indexing... - Page 10 ４ ADEQUATE OPERATION Adequate operation Use the product within the range of specifications. A load and/or WARNING: ！ r.p.m. exceeding the specifications may result in a damage, a malfunction and/or accuracy deterioration of the Pick and Place unit. (1) Keep the load mass (carrying mass) below the dynamic rated carrying mass. Don't touch any moving part during the operation of the Pick and ...
- Page 11 ４ ADEQUATE OPERATION 3) Positional relationship between the timing chart and the key groove in the input shaft Start and stop the input shaft in the horizontal-direction and vertical-direction retention zones ( a, b) according to the positional relationship between the timing chart determined and the input shaft.
- Page 12 ４ ADEQUATE OPERATION Don't suddenly stop the input shaft revolution during the output section is working. ① A sudden stop of the input shaft by clutch brake etc. will apply the overload to the unit. This may cause an overrun of the dial plate on the unit. ！ WARNING: ② If a torque saver is provided, a sudden stop will release the torque saver. This may cause an overrun of the dial plate on the unit. ③ If the emergency stop is necessary, install the safety measure to prevent a sudden stop, and select the larger torque saver enduring the overload. (4) After emergency stop, manually rotate the shaft to the dwell section and start again. A handle should be provided with the driving system to permit the manual rotation of the input shaft in such a case.
- Page 13 ５ MAINTENACE 5. MAINTENANCE Shut off the power before maintenance or inspection. A sudden ！ WARNING: movement caused by malfunction or control circuit failure may result in personal injury. If a position detection cam is provided on the input shaft, check the CAUTION: ！ cam at the proper position periodically. A misalignment of the cam caused by a loose set screw may result in malfunction. The Pick and Place unit contains lubricant oil, which may ooze out ...
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Page 14: 6. Trouble Shooting
６ ７ TROUBLE WASTE SHOOTING 6. TROUBLE SHOOTING Phenomenon Measure to take No shock is produced by reducing The carrying mass is excessive. the speed of the input shaft. Reconsider using another P & P model. There is something wrong with the driving system or another. -
Page 15: ８ Product Specifications
８ PRODUCT SPECIFICATIONS PRODUCT SPECIFICATIONS How to order X012345 060 030 PPLX 080 (Example) (c)Horizontal- (d) Vertical- (g) Special (b) Size (a) Model direction stroke direction stroke (e) Output axis type (f) Installation orientation specificatio (La) (Lb) n No. Type A: Arm type Six numbers after "X"... - Page 16 ８ PRODUCT SPECIFICATIONS PPLX063 type A (arm type) Characteristic Characteristic Item Item value value Stroke La max.150 Permissible thrust force of input shaft 2000 Stroke Lb max.50 Permissible radial force of input shaft 1600 Mass inside stroke La (moa) Moment of inertia of input shaft kg m 2.4×10 Mass inside stroke Lb (mob)
- Page 17 ８ PRODUCT SPECIFICATIONS PPLX040 type B (table type) Characteristic Characteristic Item Item value value Stroke La max.80 Permissible thrust force of input shaft Stroke Lb max.30 Permissible radial force of input shaft Mass inside stroke La (moa) Moment of inertia of input shaft kg m 2.7×10 Mass inside stroke Lb (mob) Internal frictional torque (Tin)
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Page 18: ９． Internal Structure Drawind
９ INTERNAL STRUCTURE DRAWIND ９. INTERNAL STRUCTURE DRAWIND 1) Internal structural drawing of PPLX [Type A] Internal structure and part names Part name Quantity Part name Quantity Part name Quantity Housing A Spacer Tapered roller bearings Base plate A Tapered roller bearings Plate A Lift arm Oil seal... -
Page 19: １０． Others
When trouble occurs, please check model No. (refer to 8.1 ) and part No. (refer to 9.) before contacting to your nearest business office or distributors to ask replacement or to place order of repair part. If you have any questions on handling, please consults with CKD. [SMB-20E] ―...
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