ProMinent EXtronic EXBa Operating Instructions Manual
  1. Manuals
  2. Brands
  3. ProMinent Manuals
  4. Water Pump
  5. EXtronic EXBa
  6. Operating instructions manual

ProMinent EXtronic EXBa Operating Instructions Manual

Metering pump
Hide thumbs Also See for EXtronic EXBa:
Table of Contents

Advertisement

Quick Links

Download this manual
Operating Instructions
®
Metering Pump ProMinent EXtronic
EXBa
Type identification plate
Please carefully read through these operating instructions in full! Do not discard!
Damaged caused by incorrect operation will invalidate the guarantee!
Part No. 981700
ProMinent Dosiertechnik GmbH
69123 Heidelberg
Germany
BA EX 011 05/05 GB
•
•

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EXtronic EXBa and is the answer not in the manual?

Questions and answers

Related Manuals for ProMinent EXtronic EXBa

Summary of Contents for ProMinent EXtronic EXBa

  • Page 1 Operating Instructions ® Metering Pump ProMinent EXtronic EXBa Type identification plate Please carefully read through these operating instructions in full! Do not discard! Damaged caused by incorrect operation will invalidate the guarantee! Part No. 981700 ProMinent Dosiertechnik GmbH 69123 Heidelberg...
  • Page 2 ProMinent ®...
  • Page 3 View of Metering Pump View of Metering Pump ProMinent ®...
  • Page 4 7 Intake connection 8 Type identification plate 9 Lamp for operation/pulse indication 10 Inspection window 11 External connection 12 Power connection 13 Power switch 14 Control for stroke length 15 Locking lever 16 Control for stroke rate 17 Transparent cover ProMinent ®...
  • Page 5 Imprint Imprint: ® Operating Instructions for Metering Pump ProMinent EXtronic EXBa © ProMinent Dosiertechnik GmbH, 1995 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg P.O. Box 101760 69007 Heidelberg Germany info@prominent.com www.prominent.com Subject to technical modifications. ProMinent ®...
  • Page 6 There is a risk of injury and damage to property if the notes on safety are disregarded! ATTENTION! There is a risk of damage to property if the notes on safety are disregarded! NOTICE! Notes on disposal. IMPORTANT! Notes on working procedures. ProMinent ®...

  • Page 7: Table Of Contents

    9.3 Despite Full Stroke Movement and Venting ................9.4 Liquid Emerges from End Ring ......................10 Used Part Disposal ............................... Annex Installation data ..................................Guarantee Claim .................................. Declaration of complete safety ..........................The corresponding BVS declarations of conformity will be supplied with the product. ProMinent ®...

  • Page 8: Metering Pump Applications

    Metering Pump Applications Metering Pump Applications ® The ProMinent EXtronic EXBa is an electronically controlled, explosion-proof diaphragm metering pump with a short-stroke solenoid. Liquid media The pump is used for metering liquid media: • In hazardous locations, zone I of Explosion Group II C (EXBaE and EXBaS) corresponding to EN guidelines •...

  • Page 9: Safety

    Release the lock before adjusting the stroke length! • Only use clamping rings and hose sockets suitable for the relevant hose diameter as well as genuine ProMinent hoses with the specified hose dimensions and wall thickness, otherwise the stability of the connection cannot be guaranteed! IMPORTANT! •...

  • Page 10: Reference Guidelines/Standards

    Group A, B, C and D Canada EXBaE flameproof Class l, Div.1, CSA./LR 111554 Group B, C and D Australia EXBaE Ex „d“ EEx d IIC T6 LOSC/AUS EX 3535 IP65 Classe I Zone 1 Page 2 ProMinent ProMinent ® ®...

  • Page 11: Ec-Declaration Of Conformity

    Safety ProMinent ProMinent Page 3 ® ®...

  • Page 12: Design And Function

    You will find the view of the metering pump and the description of the function units on the fold- out page of the cover. ® The metering pump ProMinent EXtronic consists of the main components With electronic control and solenoid,...

  • Page 13: Technical Data

    Technical Data Technical Data Identity Code ® EXBa Series ProMinent EXtronic Version a Type of enclosure Explosion-proof Firedamp, explosion-proof (permissible liquid end material: Stainless steel and PTFE) Pump types 1000 1601 1201 0803 1st and 2nd digit: Backpressure [bar] 1002 0308 2502* 1006...

  • Page 14: Dimensions And Weights

    öffnen ! Version ,,NS, PS“ Version ,,SB“ Ø 5,8 Vent valve and bypass only on types 1000 - 0417 NP and PP ProMinent EXtronic ® EXBa Dimension in mm Pump type / material ø D ø F 1000,1601, 1201, 0803...

  • Page 15: Capacity Data

    0.33 1002 0.25 *) Suction lift: with intake line filled **) P riming lift: with intake line not filled ***) The specified performance data are guaranteed minimum values determined with water at room temperature. ProMinent ProMinent Page 7 ® ®...

  • Page 16: Accuracies

    Observe the safety requirements in the intrinsically safe power circuit! Max. possible short-circuit current = 93 mA Intrinsically safe power circuit Max. possible voltage = 28 V Max. permissible inductance = 4 mH Max. permissible capacitance = 70 nF Page 8 ProMinent ProMinent ® ®...

  • Page 17: Mechanical Data Of Cables Used

    120 °C Climate Permissible humidity 92 % no condensation Load in moist changeable climate FW 24 in accordance with DIN 50016 IP 65 Type of enclosure 70 dB (A), 1 m distance Sound pressure level ProMinent ProMinent Page 9 ® ®...

  • Page 18: Unpacking

    Check whether the data on the type identification plate (8) of the metering pump agree with your order data! Should any problems arise, contact your ProMinent dealer or representative. You will find the addresses on the back page of these operating instructions.
  • Page 19 Pump type Fitting Type Material for Hose 1000, 1601, 1201, 0803, 1002 1.0100.31 DN 4/6 PVDF 0308, 1006, 0613, 0814, 0417 1.0100.31 DN 8/12 PVDF 12/8* Hose 12/8 in PTFE is available from EM-Technik. ProMinent ProMinent Page 11 ® ®...

  • Page 20: Installing The Intake Line

    • A multiple of the maximum operating pressure can build up if the metering punp is operated against a closed shut-off element on the delivery side.This can cause the delivery line to burst! An overflow valve should be installed in order to avoid this, e.g. a ProMinent multi-function valve.

  • Page 21: Installation Examples, Mechanical/Hydraulic

    (closed when pump switched off) Standard installation Metering with free outlet and ... and large delivery head small delivery head ... and admission pressure on intake side Installation to avoid lift-through of hazardous media ProMinent ProMinent Page 13 ® ®...
  • Page 22 Do not install like this: Do not install like this: Intake line cannot be vented! Intake line too high! Do not install like this: Do not install like this: Free flow! Compressed air vessel not effective! Page 14 ProMinent ProMinent ® ®...

  • Page 23: Electrical Installation

    (0,22 F/220 ) in parallel. Varistor Varistor Inductive Inductive load load ProMinent ProMinent Metering pump Metering pump With power switch (13), a power switch must be provided by the customer for the 500 V version. Switching on ProMinent ProMinent Page 15 ®...

  • Page 24: Installation Examples, Electrical

    (1) + (2) - Hazardous lacation Ex-Bereich Controlling device in hazardous lacation: Power Metering pump EXBaE EEx(i) EExd (i,a) IIC T6 supply external EExe intrinsically safe Potential-free contact Ex(i) - contact (1) + (2) - Page 16 ProMinent ProMinent ® ®...
  • Page 25 Power 0-20 mA analog supply 4-20 mA not intrinsically safe EExd IIC T6 EExd I/IIC T6 Metering pump EXBaS EExd (i) Ex (i) EExe analog mA-isolating signal not intrinisically safe transmitter generator (1)+ (2)– ProMinent ProMinent Page 17 ® ®...
  • Page 26 Controlling device not in lacation hazardous lacation: power supply Metering pump EXBaE analog EExd (i,a) IIC T6 0-20 mA EExi intrinsically safe EExe 4-20 mA Ex (i) dard measuring isolating amplifier transmitter (1)+ (2)– Page 18 ProMinent ProMinent ® ®...

  • Page 27: 5.6 Notes On Intrinsically Safe Installation In The Usa

    Mounting and Installation 5.6 Notes on intrinsically safe installation in the USA Fig.: 13_10-200_97_00-44 ProMinent ProMinent Page 19 ® ®...

  • Page 28: Operation

    • Retighten the screws in the liquid end after 24 hours of operation. Remove star knob from vent valve (5). Using a screwdriver, turn screw in vent valve approx. 1 turn in counterclockwise direction. Fit star knob on vent valve (5). Page 20 ProMinent ProMinent ® ®...

  • Page 29: Determining The Delivery Capacity

    40 % for types 1201 and 1002, 20 % for type 0803; the stroke length can be reduced further at lower pressure. • Set the stroke length greater for pumps with the precision vent open. ProMinent ProMinent Page 21 ®...

  • Page 30: Nomograms

    0.375 0.04 0.60 0.03 0.40 0.02 0.30 0.015 0.20 0.01 Capacity dependent on backpressure Capacity 1.30 l/h at medium backpressure of 8 bar Capacity 1.00 l/h at max. backpressure of 16 bar Backpressure (bar) Page 22 ProMinent ProMinent ® ®...
  • Page 31 2.00 0.10 1.60 0.08 1.30 0.06 1.00 Capacity dependent on backpressure Capacity 3.90 l/h at medium backpressure of 4 bar Capacity 3.70 l/h at max. backpressure of 8 bar Backpressure (bar) 1 1.5 2 ProMinent ProMinent Page 23 ® ®...
  • Page 32 0.50 8.00 0.40 6.00 0.30 5.00 4.00 0.20 3.00 0.15 Capacity dependent on backpressure Capacity 10.30 l/h at medium backpressure of 1.5 bar Capacity 8.70 l/h at max. backpressure of 3 bar Backpressure (bar) Page 24 ProMinent ProMinent ® ®...
  • Page 33 0.10 1.50 0.08 0.06 1.00 0.08 0.04 Capacity dependent on backpressure Capacity 4.80 l/h at medium backpressure of 20 bar Capacity 4.20 l/h at max. backpressure of 25 bar Backpressure (bar) 12.5 17.5 22.5 ProMinent ProMinent Page 25 ® ®...
  • Page 34 0.40 6.00 0.30 4.00 0.20 3.00 0.15 2.00 0.10 1.50 Capacity dependent on backpressure Capacity 11.90 l/h at medium backpressure of 6 bar Capacity 10.50 l/h at max. backpressure of 13 bar Backpressure (bar) Page 26 ProMinent ProMinent ® ®...
  • Page 35 0.188 0.015 0.20 0.012 0.15 0.01 0.10 0.005 0.07 0.004 Capacity dependent on backpressure Capacity 0.30 l/h at medium backpressure of 5 bar Capacity 0.23 l/h at max. backpressure of 10 bar Backpressure (bar) ProMinent ProMinent Page 27 ® ®...
  • Page 36 1.00 15.00 0.80 11.00 0.60 8.50 0.40 6.00 0.30 5.00 Capacity dependent on backpressure Capacity 29.50 l/h at medium backpressure of 2 bar Capacity 27.00 l/h at max. backpressure of 3.5 bar Backpressure (bar) Page 28 ProMinent ProMinent ® ®...

  • Page 37: Setting The Delivery Capacity

    Adjust determined stroke rate with the control knob (16); on graduation line corresponds to 1 stroke/min. Correction for accurate metering Determine delivery capacity on the intake side of the metering pump with a measuring cylinder or by weighing. Correct pump setting. ProMinent ProMinent Page 29 ® ®...

  • Page 38: Maintenance

    • Repairs on metering pumps for combustible media, also in the area of the liquid end. Conversion to different capacities, material or type of control are only possible at the manufacturer’s factory. Please contact your ProMinent dealer or representative. You will find the addresses on the back page of these operating instructions.

  • Page 39: Malfunctions

    Use specified mains voltage in accordance with voltage rating on type identification plate. Remedy Fuse is defective Cause Contact your ProMinent dealer or representative. Remedy You will find the addresses on the back page of these operating instructions. Pump Intake no Longer Operable...
  • Page 40 Turning diaphragm (25) such that the 4 holes of the diaphragm (25) and end ring (3) are precisely aligned! The outlet opening (26) of the end ring (3) must face downward. 3 Back plate 4 Liquid end 24 Screws 25 Diaphragm 26 Bypass-connector Page 32 ProMinent ProMinent ® ®...

  • Page 41: Used Part Disposal

    (Abfg) or in accordance with the waste and residual material monitoring ordinance governing the re-use of materials. Your ProMinent dealer or representative will accept all used parts for a small cover charge. You will find the addresses on the back page of these operating instructions.

  • Page 42: Installation Data

    .......... delivery side Nominal diameter of delivery line DN / mm ................... Delivery line length ................... Delivery head ................... Number of brackets/valve – ................... Pulsation damper Diaphragm accumulator ltr......Pressure vessel ltr..........Page 34 ProMinent ProMinent ® ®...

  • Page 43: Guarantee Claim

    Leakage None or poor delivery capacity Connections Diaphragm defective Liquid end Others ® ® ® ® ® Operating conditions of ProMinent -pumps Place of installation/ system description: ............................. Pump accessories used: ................................................................................................................... Commissioning (date): ................................. Running period (approx. duty hours): ............................

  • Page 44: Declaration Of Complete Safety

    We hereby assure that the enclosed device Type ................................. Serial No.: ..............................is free of • Chemical • biological or • radioactive Substances which are harmful to health. The device was cleaned thoroughly before despatch. Date / signature Company stamp Page 36 ProMinent ProMinent ® ®...

Table of Contents