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Operating Instructions
®
Metering Pump ProMinent EXtronic
EXBb
0158
___ ___ ___ ___ ___ ___ ___ ___
EXBb
Please enter identcode of the device here!
The operating instructions contain changes in the electrical safety parameters.
It replaces all earlier operating instructions.
Please carefully read through these operating instructions in full! Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Part No. 987094
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
BA EX 014 01/12 EN
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Summary of Contents for ProMinent EXtronic EXBb Series
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Page 1: Operating Instructions
Please carefully read through these operating instructions in full! Do not discard! The operator shall be liable for any damage caused by installation or operating errors! Part No. 987094 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA EX 014 01/12 EN... - Page 2 Publishing details Publishing details: Operating Instructions Metering Pump ProMinent EXtronic ® EXBb © ProMinent Dosiertechnik GmbH, 2003 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany info@prominent.com www.prominent.com Subject to technical modificatios. Page 2 ProMinent ®...
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Page 3: View Of Metering Pump
11 External connection 12 Power connection 13 Mains switch (not for 500 V version) 14 Control for stroke length 15 Locking lever 16 Control knob for stroke rate or pushbutton/pushbutton switch for priming 17 Transparent cover ProMinent Page 3 ®... - Page 4 Page 4 ProMinent ®...
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Page 5: Table Of Contents
Installing Metering Pump ............................Installing Hose Lines ..............................5.2.1 Installing the Intake Line ......................... 5.2.2 Installing the Delivery Line ........................5.2.3 Installing the Bypass Vent Line (see fold-out page) ............Installation Examples, Mechanical/Hydraulic ..................Electrical Installation ..............................ProMinent Page 5 ®... - Page 6 9.6 Diaphragm rupture indicator triggers alarm ....................10 Used Part Disposal ................................11 Spare parts ....................................Installation data ................................... Guarantee claim for metering pumps ........................Declaration of Complete Dafety ............................. EC Declaration of Conformity ............................EC Model Certificate ................................Page 6 ProMinent ®...
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Page 7: Notes For User
If not avoided may result in fatal or severe injury. CAUTION Describes a potentially hazardous situation. If not avoided, could result in slight or minor injury or damage to property. IMPORTANT Describes a potentially damaging situation. If not avoided may result in damage to property. ProMinent Page 7 ®... -
Page 8: Metering Pump Applications
Metering Pump Applications Metering Pump Applications ® The ProMinent EXtronic EXBb is an electronically controlled, explosion-proof diaphragm metering pump with a short-stroke solenoid. Liquid media The pump is used for metering liquid media: • in explosion-threatened workplaces in zone 1, device category II 2 G of explosion group II C (EXBbG) according to VDE guidelines •... -
Page 9: Safety
® • Assembly of ProMinent metering pumps with parts not tested and approved by ProMinent is prohibited and can result in damage to persons and property, for which no liability will be accepted! IMPORTANT • Adjust the stroke length only with the pump running when the load on the stroke length... -
Page 10: Tests And Approvals
You will find the view of the metering pump and the description of the function units on the fold- out page of the cover. ® The metering pump ProMinent EXtronic consists of the main components Drive unit (1) With electronic control and solenoid, power connection (10) Input “external control”... -
Page 11: Delivery Capacity
A setting of 0 to 110 (120) stroke/min can be set manually with the control knob for stroke frequency (rate) (16). At a maximum stroke length and rate and a max. backpressure of 1.5 bar to 25 bar, the diaphragm-operated metering pumps deliver at a rate of 0.2 l/h to 60 l/h. ProMinent Page 11 ®... -
Page 12: Versions
NOTE All control types, that can be controlled via an input, can be supplied with an “External control” input of “non-intrinsically safe” or “intrinsically safe” type [i, a]. Page 12 ProMinent ®... -
Page 13: Technical Data
Technical Data Technical Data Identcode EXBb Series ProMinent EXtronic ® Version b Type of enclosure Gas-explosion protection, explosion group IIC, device group/category II 2G; Mining/firedamp, and gas-explosion protection, expl. value I/IIC) device size/category I M2 U. II 2G) Pump type... -
Page 14: Dimensions And Weights
Version ,,NS, PS“ Version ,,SB“ Ø 5,8 Vent valve and bypass only on Typs 1000 – 0417 NP and PP fig.: 2 ® ProMinent EXtronic EXBb dimensions in mm Pump type / material ø D ø F 1000,1601, 1201, 0803... -
Page 15: Capacity Data
1201 0.14 0803 0.33 1002 0.25 *) Suction lift: with intake line filled **) Priming lift: with intake line not filled ***) The specified performance data are guaranteed minimum values determined with water at room temperature. ProMinent Page 15 ®... -
Page 16: Accuracies
3.6.1 Electrical data, control current circuit 3.6.1.1 for “non-intrinsically safe” version and “intrinsically safe” version mA input, identity code feature “control type”: 2, 3, 5*, 6* Voltage max. Current max. 30 mA Input apparent ohmic resistance, approx. 94 Ω Page 16 ProMinent ®... -
Page 17: Under "Intrinsically Safe" Version
Intrinsically safe rated voltage: 100, 115, 200, 230 + - 10%, 500 +6% -10% VAC Maximum current consumption I 1.5 A Max. peak current during a stroke I peak Maximum power consumption Pwirk* 50 W * obtained by averaging over several strokes at the maximum stroke rate ProMinent Page 17 ®... -
Page 18: Electrical Data For The Intrinsically Safe (Optional)
L-YY (zg) Y grey 11.4 EXBb_ diaphragm rupture detector blue In “FM”- and “CSA” version H07 RNF up to 500 V, the cable aperture has a 1/2" NPT internal thread for connection to the North American supply system. Page 18 ProMinent ®... -
Page 19: Ambient Conditions
Check whether the data on the type identification plate (8) of the metering pump agree with your order data! Should any problems arise, contact your ProMinent dealer or representative. You will find the addresses on the back page of these operating instructions. -
Page 20: Mounting And Installation
• Avoid reductions in hose sizes: use the next higher line cross-section for long hose lines and viscous media or install a compressed air vessel or diaphragm pulsation damper! Page 20 ProMinent ®... -
Page 21: 5.2.1 Installing The Intake Line
• Do not exceed the permissible admission pressure on the intake side. • Note: Suction lift x medium density ≤ max. suction lift in m water column • Refer to the installation examples. ProMinent Page 21 ®... -
Page 22: 5.2.2 Installing The Delivery Line
A multiple of the maximum operating pressure can build up if the metering punp is operated against a closed shut-off element on the delivery side.This can cause the delivery line to burst! An overflow valve should be installed in order to avoid this, e.g. a ProMinent multi- function valve. •... -
Page 23: Installation Examples, Mechanical/Hydraulic
Solenoid Valve (closed when pump switched off) Standard installation Metering with free outlet and ..and large delivery head small delivery head ... and admission pressure on intake side Installation to avoid lift- through of hazardous media ProMinent Page 23 ®... - Page 24 Do not install like this: Do not install like this: Intake line cannot be vented! Intake line too high! Do not install like this: Do not install like this: Free flow! Compressed air vessel not effective! Page 24 ProMinent ®...
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Page 25: Electrical Installation
(0,22 uF/220 Ohm) in parallel. Varistor Varistor Inductive Inductive load load ProMinent ProMinent Metering pump Metering pump Abb.: 6 Switching on With power switch (13), a power switch must be provided by the customer for the 500 V version. ProMinent Page 25 ®... -
Page 26: Operation
Switch on pump with power switch (13) and operate at max. stroke length and stroke rate until liquid end is filled completely and free of bubbles. Switch off pump with power switch (13). Connect delivery line to liquid end. The pump is now ready for operation. Page 26 ProMinent ®... -
Page 27: Determining The Delivery Capacity
The measurements for determining the nomograms were conducted with water and the correction factor was determined at a stroke length of 70 %. The capacity scatter over all material versions is -5 % (for max. value: not specified). ProMinent Page 27 ®... - Page 28 ≥ 40 % for type 1201 and 1002, ≥ 20 % for type 0803; the stroke length can be reduced further at lower pressure. • Set the stroke length greater for pumps with the precision vent open Page 28 ProMinent ®...
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Page 29: Nomograms
1,00 0,80 0,375 0,04 0,60 0,03 0,40 0,02 0,30 0,015 0,20 0,01 Capacity dependent on backpressure Capacity 1,30 l/h at medium backpressure of 16 bar Capacity 1,10 l/h at max. backpressure of 25 bar Backpressure (bar) ProMinent Page 29 ®... - Page 30 1.50 0.08 1.25 0.06 1.00 0.80 0.70 0.04 0.60 0.03 Capacity dependent on backpressure Capacity 2.00 l/h at medium backpressure of 6 bar Capacity 1.70 l/h at max. backpressure of 12 bar Backpressure (bar) 1.5 2 Page 30 ProMinent ®...
- Page 31 0.15 2.50 2.00 0.10 1.50 0.08 0.06 1.00 0.80 0.04 Capacity dependent on backpressure Capacity 2.70 l/h at medium backpressure of 5 bar Capacity 2.30 l/h at max. backpressure of 10 bar Backpressure (bar) 1.5 2 ProMinent Page 31 ®...
- Page 32 1.50 0.06 1.00 0.04 0.70 0.03 0.50 0.40 0.02 Capacity dependent on backpressure Capacity 2.20 l/h at medium backpressure of 20 bar Capacity 2.00 l/h at max. backpressure of 25 bar Backpressure (bar) 12.5 17.5 22.5 Page 32 ProMinent ®...
- Page 33 5.00 0.30 0.375 4.00 0.20 3.00 0.15 2.00 0.10 1.50 0.06 1.00 Capacity dependent on backpressure Capacity 7.20 l/h at medium backpressure of 5 bar Capacity 6.00 l/h at max. backpressure of 10 bar Backpressure (bar) ProMinent Page 33 ®...
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Page 34: Exbb_0308 1.250 100
0.375 0.70 10.00 0.50 8.00 0.40 6.00 0.30 4.00 0.20 3.00 0.15 Capacity dependent on backpressure Capacity 14.90 l/h at medium backpressure of 3 bar Capacity 13.10 l/h at medium backpressure of 6 bar Backpressure (bar) Page 34 ProMinent ®... -
Page 35: Capacity Dependent On Backpressure 5
15.00 0.375 0.80 10.00 0.60 8.00 0.40 6.00 0.30 4.00 0.20 3.00 Capacity dependent on backpressure Capacity 17.90 l/h at medium Backpressure of 2 bar Capacity 17.40 l/h at medium Backpressure of 3.5 bar Backpressure (bar) ProMinent Page 35 ®... - Page 36 25.00 350.00 0.750 16.70 278.33 0.625 13.00 200.00 9.00 160.00 0.500 130.00 6.00 10.00 80.00 4.50 0.375 60.00 3.00 40.00 2.00 30.00 1.50 20.00 1.00 15.00 0.70 Capacity 60.00 l/h at max. backpressure of 1.5 bar Page 36 ProMinent ®...
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Page 37: Setting The Delivery Capacity
For self-venting liquid end: • Check firm fit of bypass line and of connection. • Replace fuses and electronic control. • Check vent function. Maintenance intervals Every 3 months Shorter intervals for operation under heavy load (e.g. permanent operation) ProMinent Page 37 ®... -
Page 38: Repairs
Repairs on metering pumps for combustible media, also in the area of the liquid end. Conversion to different capacities, material or type of control are only possible at the manufacturer’s factory. Please contact your ProMinent dealer or representative. You will find the addresses on the back page of these operating instructions. -
Page 39: Servicing Diaphragm Rupture Detector
Check the diaphragm rupture sensor as described under “Check diaphragm rupture sensor”. If the diaphragm rupture sensor does not operate clearly and reliably, then a new diaphragm fig.: 7 rupture sensor must be used without fail. ProMinent Page 39 ®... -
Page 40: Malfunctions
Apply the mains voltage as specified on the nameplate. Cause Fuse is defective Remedy Contact your ProMinent dealer or representative. You will find the addresses on the back page of these operating instructions. Pump intake no longer operable despite full stroke movement and venting Cause... - Page 41 Turn diaphragm (25) such that the 4 holes of the diaphragm (25) and end ring (3) are precisely aligned! The outlet opening (26) of the end ring (3) must face downward. 3 Back plate 4 Liquid end 24 Screws 25 Diaphragm 26 Bypass-connector fig.: 8 ProMinent Page 41 ®...
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Page 42: Pump Does Not Reach High Pressures
(Abfg) or in accordance with the waste and residual material monitoring ordinance governing the re-use of materials. Your ProMinent dealer or representative will accept all used parts for a small cover charge. You will find the addresses on the back page of these operating instructions. - Page 43 EXtronic section 11 EXtronic section ProMinent Page 43 ®...
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Page 44: Spare Parts
500 V 2502,1006,0613,0417,1002HV 6.3x32 T 630mA 500V (1.5kA) 732372 500 V 2505,1310,0814,0430,0260 6.3x32 T 1.25A 500V (1.5kA) 733150 Fuse item 66 Voltage Pump types Fuse data Order no: 100 … 230V 5x20 T 160mA (35A) 712048 Page 44 ProMinent ®... -
Page 45: Installation Data
.......... delivery side Nominal diameter of delivery line DN / mm ................... Delivery line length ................... Delivery head ................... Number of brackets/valve – ................... ❏ Pulsation damper Diaphragm accumulator ltr......❏ Pressure vessel ltr..........ProMinent Page 45 ®... -
Page 46: Guarantee Claim For Metering Pumps
❏ Connections Diaphragm defective ❏ ❏ Liquid end Others ® Operating conditions of ProMinent -pumps Place of installation/ system description: ............................. Pump accessories used: ................................................................................................................Commissioning (date): ..................................Running period (approx. duty hours): ............................Please specify installation data and enclose system drawing... - Page 47 Dekontaminationserklärung ProMinent Page 47 ®...
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Page 48: Declaration Of Complete Dafety
EG-Declaration of Conformity Page 48 ProMinent ®... -
Page 49: Ec Declaration Of Conformity
EC Model Certificate ProMinent Page 49 ®... -
Page 50: Ec Model Certificate
EC Model Certificate Page 50 ProMinent ®... - Page 51 EC Model Certificate ProMinent Page 51 ®...
- Page 52 EC Model Certificate Page 52 ProMinent ®...
- Page 53 EC Model Certificate ProMinent Page 53 ®...
- Page 54 EC Model Certificate Page 54 ProMinent ®...
- Page 55 EC Model Certificate ProMinent Page 55 ®...
- Page 56 Anschriften- und Liefernachweis durch den Hersteller / Addresses and delivery through manufacturer / Adresses et liste des fournisseurs fournies par le constructeur / Para informarse de las direcciones de los distribuidores, dirigirse al fabricante: ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Tel.: +49 6221 842-0...
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