ProMinent Meta MTKa Operating Instructions Manual

ProMinent Meta MTKa Operating Instructions Manual

Dosing pumps
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ProMinent
®
Meta

Operating Instructions

®
ProMinent
MTMa (Diaphragm Dosing Pumps)
MTKa (Piston Dosing Pumps)
For safe and correct operation of ProMinent
The product-specific Meta Operating Instructions and ProMinent
Please read the Operating Instructions through completely before commissioning this equipment. Do not discard!
Any part which has been subject to misuse is excluded from the warranty!
Part No. 986105
ProMinent
®
Meta
MTMa
Please affix device label here!
®
Meta dosing pumps, two sets of Operating Instructions are required:
must be read together!
ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany
®
motor-driven dosing pump Operating Instructions
MTKa
BA ME 008 04/01 GB
Page 1

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Summary of Contents for ProMinent Meta MTKa

  • Page 1: Operating Instructions

    Please read the Operating Instructions through completely before commissioning this equipment. Do not discard! Any part which has been subject to misuse is excluded from the warranty! Part No. 986105 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA ME 008 04/01 GB ProMinent ®...
  • Page 2 ® Publishing details ProMinent Meta Publishing details: Operating Instructions ProMinent ® Meta © ProMinent Dosiertechnik GmbH ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 D-69123 Heidelberg P.O. Box 101760 · D-69007 Heidelberg info@prominent.de www.prominent.de Subject to technical modifications Printed in the F.R. Germany ProMinent ®...
  • Page 3: Table Of Contents

    Meta Table of Contents Page Product Identification/Identity Code ..........4 ® 1. Safety Information for ProMinent Dosing Pumps ..6 General Guidelines ............6 Instructions for Installation, Commissioning and Operation ..............6 Guidelines for Maintenance, Repair and Disposal .... 7 Product Description ..............
  • Page 4: Product Identification/Identity Code

    0.000,00 Union nut and PTFE hose sleeve 0.000,00 Union nut and stainless steel hose sleeve 0.000,00 Version: With ProMinent label (standard) 0.000,00 Without ProMinent label (standard) 0.000,00 Electrical power supply: 3 ph. 230 V/400 V 50/60 Hz, 0.18 kW 0.000,00 1 ph.
  • Page 5 With 2 valve springs, Hastelloy C, 0.1. bar 0.000,00 Hydraulic connection: Standard according to technical data 0.000,00 Version: With ProMinent label (standard) 0.000,00 Without ProMinent label (standard) 0.000,00 Electrical power supply: 3 ph. 230 V/400 V, 50/60 Hz (WBS) 0.000,00 1 ph.
  • Page 6: Safety Information For Prominent Dosing Pumps

    ® Safety Information for ProMinent ® Dosing Pumps ProMinent Meta ® Safety Information for ProMinent Dosing Pumps Safety information and important operating instructions are divided into different categories and are indicated by pictograms. Please make yourself familiar with the following descriptions and...
  • Page 7: Guidelines For Maintenance, Repair And Disposal

    ® ProMinent Meta Meta Product Decription NOTICE: • The pump must be firmly fixed in a position which will preclude danger of vibration! The liquid end valves must always be vertical to ensure smooth operation! • The connection of suction and injection tubing to the liquid end must ensure that neither is subject to mechanical stress! Tubing must not be subject to vibration.
  • Page 8: Product Description

    ® Product Description ProMinent Meta Product Identification / Identification of Pump Type As well as the standard technical data, the device label includes the identity code and the serial number. These two numbers should be quoted with all correspondence, as they enable clear identification of the pump type.
  • Page 9: Drive Function Description

    Product Description 2.2.1 Drive Function Description 1244/4 The ProMinent ® Meta pump is an oscillating diaphragm/piston dosing pump with continuously adjustable stroke length. It is driven by an electric motor (1). The drive rotation is produced by a worm gear pair (2) and transferred via the cam (3) to the push rod (4) thus producing an oscillating action.
  • Page 10 ® Product Description ProMinent Meta Stroke rate at 100 % stroke length Duplex pump Triplex pump delivery stroke –– –– suction stroke swing angle 1180/4 Theoretical pump activity at 100 % stroke length Simplex pump Triplex pump The actual dosing flow is affected by various factors, i.e.
  • Page 11: Feed Rate Diagrams

    ® ProMinent Meta Product Description 2.2.3 Feed Rate Diagrams Meta diaphragm dosing pumps Feed rate / Feed rate / back pressure relationship stroke length relationship Type: 12130 12108 12086 12065 p (bar) Stroke length (%) Type: Type: 06260 03530 07216...
  • Page 12 ® Product Description ProMinent Meta Meta Piston Dosing pump Feed rate / back pressure relationship p (bar) p (bar) 1245/4 Feed rate / back pressure relationsship Type: Type: Type: 05126 10812 02749 06122 12910 03241 07617 16208 04033 10213 21606...
  • Page 13: Diaphragm Liquid End (Fm) Function Description

    2.2.5 Piston Liquid End (FK) Function Description ® The ProMinent Meta HK uses a precise, chemical and friction resistant oxide ceramic piston (4) The piston seal is a pre-tensioned v-packing ring made in a special PTFE compound (5). A flushing ring (6) with integrated seal allows any leakage to drain away via the hose connector (7), and protects all other parts from contact with the chemical.
  • Page 14: Technical Data

    ® Technical Data ProMinent Meta Technical Data MTMa Capacity Data with 1500 rpm motor at 50 Hz with 1800 rpm motor at 60 Hz Pump Capacity Max. Pump Capacity Max. Suction Permiss. Connec- Motor Shipping At Maximum Stroke At Maximum...
  • Page 15: Mtka Capacity Data

    ® ProMinent Meta Technical Data MTKa Capacity Data with 1500 rpm motor at 50 Hz with 1800 rpm motor at 60 Hz Pump Capacity Max. Pump Capacity Max. Suction Permissible Connec- Motor Shipping At Maximum Stroke At Maximum Stroke Lift...
  • Page 16: Specification Sheet For Prominent

    ® Technical Data ProMinent Meta ® Specification Sheet for ProMinent Meta Diaphragm Dosing Pump (MTMa) 1186/3.1 Measurement Table Type Liquid end Head dia. Connector 12065, 12086, 12108, 12130 FM 130 145/ 76 DN 20 R 1 1/4 10130, 09173, 07216, 06260,...
  • Page 17: Motor Data

    ® ProMinent Meta Technical Data Motor Data The ProMinent ® Meta dosing pumps are generally supplied with a 3 phase variable speed motor. Custom motors can be supplied with single phase capacitor motors or explosion proof motors. WARNING: Check direction of rotation when connecting motors...
  • Page 18: Meta Stroke Sensor Electrical Data

    ® Technical Data ProMinent Meta Meta Stroke Sensor Electrical Data Material stainless steel Switch aperture s inset 1.5 mm flush See figure above Electrical cabling: DC, two wire, as DIN 19 234 (NAMUR) Fixtures: as DIN 19 234 (NAMUR) NJ 1.5-8GM-N Features: 0 ≤...
  • Page 19: Commissioning / Maintenance

    When in constant or heavy use, we recommend more frequent maintenance. The gear oil should be changed after approx. 5000 operating hours. Gear oil ISO, viscosity class VG 460, e.g. Mobil Gear 634, ProMinent part no. 555325 (oil quantity approx. 0.5 l).
  • Page 20: Conformity Declaration

    ProMinent Meta Conformity Declaration EC Declaration of Conformity ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 D-69123 Heidelberg hereby declare that, on the basis of its functional concept and design and in the version brought into circulation by us, the product specified in the following complies with the relevant, fundamental safety and health stipulations laid down by EC regulations.

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