ProMinent ProMus Series Operating Instructions Manual
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ProMinent ProMus Series Operating Instructions Manual

Metering pumps
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Operating Instructions
ProMinent
Metering Pumps
ProMusOM_US.indd (ProMus_US_6_5_2012.pdf): Rev 1 - P/N. 7500436
Please completely read through the operating instructions first! Do not discard!
ProMus Series
®
Please enter identity code of the device here
The warranty shall be invalidated by damage caused by operating errors!
ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275

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Summary of Contents for ProMinent ProMus Series

  • Page 1 Please enter identity code of the device here Please completely read through the operating instructions first! Do not discard! The warranty shall be invalidated by damage caused by operating errors! ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275...
  • Page 2 Publishing details Publishing details: Operating Instructions ProMinent ProMus Series Metering Pumps ® © ProMinent Fluid Controls, Inc. (USA) ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275 Tel: 412.787.2484 Fax: 412.787.0704 eMail: sales@prominent.us www.prominent.us Subject to technical modifications...

  • Page 3: Table Of Contents

    Installation: Electrical ..................... 22 Commissioning Operation Maintenance Repair Troubleshooting Decommissioning And Disposal Technical Data 14.1 Capacity Data: ....................... 31 14.2 Capacity Data: ProMus Low Flow Pumps only............. 32 General Specifications for Electric Stroke Positioner Declaration of Conformity: Page 3 ProMinent...
  • Page 4 1230 psi/size 17 640 psi/size 17 300 psi/size 17 2080 psi/size 30 1230 psi/size 30 640 psi/size 30 265 psi/sizes 30 & 40 200 psi/sizes 30 & 40 160 psi (30B, C & 40) Hydraulic oil: Standard ProMus1 Page 4 ProMinent...
  • Page 5 In the event of complaint or a request for spare parts, quote the identity code and the serial number, which you will find on the device label. This will enable clear identification of the pump type and material variant. Page 5 ProMinent...

  • Page 6: About This Pump

    About This Pump / Safety About This Pump The ProMinent ProMus is a metering pump using a flat, hydraulically actuated teflon diaphragm. A typical pump assembly includes an electric motor, gear case, hydraulic unit, and liquid end. An oil replenishment valve and poppet relief value maintain fluid volume in the hydraulic piston to transfer reciprocating motion to the diaphragm..
  • Page 7 If the pump is not in relief at the 10% greater than value listed in the Ident code rotate the adjusting screw counterclockwise until the pump goes into relief and the desired set pressure is maintained. Page 7 ProMinent...
  • Page 8 Operator’s staff - is available. CAUTION • It is not permitted to assemble and install ProMinent® pumps using non-ProMinent parts unless approved and recommended by ProMinent. This could lead to damage or injury. • When metering corrosive liquids, check the resistance of the pump materials (see ProMinent®...

  • Page 9: Storage, Transport And Unpacking

    Inspect package before unpacking. If package is found to be damaged, notify shipping company immediately • After unpacking, mount pump on a secure, level surface. • Save the shipping plug (no color specified) and shipping container for possible future storage or transit. Page 9 ProMinent...

  • Page 10: Functional Description

    Functional description General Description The Prominent ProMus is an electric motor (1) driven lost motion metering pump incorporating a hydraulically balanced Teflon (2) diaphragm. The drive case (3) is cast iron incorporating a worm gear set (4) (5 Ratios available) driving a rotating eccentric (5). The locking stroke adjuster (6) varies the flow from 100% to 0% in 1% increments.

  • Page 11: Oil Replenishment Valve (Figure 2)

    The Size 17 and Size 30 liquid end is available in double ball (25) as well as single ball (26) configurations. Removable seats are standard on both size 17 and size 30. A PVDF Liquid end is also available Page 11 ProMinent...
  • Page 12 Functional Description Figure 1 Page 12 ProMinent...
  • Page 13 Functional Description Figure 2 Page 13 ProMinent...

  • Page 14: Device Overview / Control Elements

    Device Overview / Control Elements Dimensional Drawing / ProMus Size 17 Metal Liquid End Page 14 ProMinent...
  • Page 15 Device Overview / Control Elements Dimensional Drawing / ProMus Size 30A Metal Liquid End Page 15 ProMinent...
  • Page 16 Device Overview / Control Elements Dimensional Drawing / ProMus Size 30B & C Metal Liquid End Page 16 ProMinent...
  • Page 17 Device Overview / Control Elements Dimensional Drawing / ProMus Size 40 Metal Liquid End Page 17 ProMinent...
  • Page 18 Device Overview / Control Elements Dimensional Drawing / ProMus Size 17 Plastic Liquid End Page 18 ProMinent...
  • Page 19 Device Overview / Control Elements Dimensional Drawing / ProMus Size 30 Plastic Liquid End Page 19 ProMinent...
  • Page 20 Device Overview / Control Elements Dimensional Drawing / ProMus Size 40 Plastic Liquid End Page 20 ProMinent...
  • Page 21 Device Overview / Control Elements Dimensional Drawing / ProMus Size Electric Actuator Page 21 ProMinent...

  • Page 22: Assembly

    Assembly/ Installation Assembly The ProMus pump is shipped complete from ProMinent and no assembly is required. A shipping plug must be removed from the oil fill/breather vent hole and replace with the supplied orange breather/ vent. The pump comes filled with oil.

  • Page 23: Commissioning

    • Check that liquid end materials are chemically resistant to the metered fluid (see the resistance list on line at www.prominent.us or the latest catalog) • The pump can not be operated other than in the way described in the “Technical data”...

  • Page 24: Operation

    Ident code 17A & 17B Plastic Liquid Ends Only 20 lbf-ft (27 Nm) Ident Code 30A,30B & 30C Plastic Liquid Ends Only 30 lbf-ft (41 Nm) Ident Code 40A,40B & 40C Plastic Liquid Ends Only 30 lbf-ft (47 Nm) Page 24 ProMinent...
  • Page 25 Disconnect the inlet and outlet piping from the pump 2. Remove the breather vent. 3. Place an oil disposal container under the drain plug. 4. Unscrew the drain plug. 5. Drain the oil from the drive case. Page 25 ProMinent...
  • Page 26 12. Be sure that there is a flow of air of fluid being released from the discharge. 13. After discharge fluid is noticed, turn the adjusting screw clock wise one full turn after it touches the valve spring. 14. Turn the pump off 15. Install the discharge line. 16. Restart the pump Page 26 ProMinent...

  • Page 27: Repair

    Clean and rebuild inlet and outlet check valves one at a time. Refer to liquid end parts list for diagram and parts for rebuilding check valves (section 14) • Disassemble valve • Replace worn parts • Clean the remaining parts • Assemble the valve. Page 27 ProMinent...

  • Page 28: Troubleshooting

    Discharge line greatly constricted Remedy: 1. Remove blockage from discharge line 2. Check external backpressure valve 13. Decommissioning And Disposal Decommissioning WARNING • Pumps and peripherals are to be maintained and repaired by trained and authorised personnel only! Page 28 ProMinent...
  • Page 29 Storage temperature: 14°F to 122°F (-10°C to 50°C) Air humidity: max. 95 %, non-condensing Disposal IMPORTANT Observe all current local, state/provincial and federal directives that apply to disposal of pumps, pump components, and waste products. Give particular attention to waste oils and electronic materials. Page 29 ProMinent...

  • Page 30: Technical Data

    Long term at max. back pressure 150°F (65°C) 194°F (90°C) Short term at max. 30 psi (2 bar) 15 Min. 212°F (100°C) 248°F (120°C) Environmental Permissible air humidity 95% non- condensing Chemical Resistance See our latest product catalog or www.prominent.us. Page 30 ProMinent...

  • Page 31: Capacity Data

    2" 80.2 (303.5) 12.5 66.84 258.99 2-1/4" 25.4 (96.1) 2-1/4" 31.7 (119.9) 26.43 102.43 2-1/4" 42.3 (160.1) 35.25 136.58 2-1/4" 84.6 (327.8) 70.49 273.16 2-1/4" 101.5 (384.2) 12.5 84.59 327.79 - not available for 50 Hz operation Page 31 ProMinent...

  • Page 32: Capacity Data: Promus Low Flow Pumps Only

    ProMus Low Flow Pump Capacity 14.2 Capacity Data: ProMus Low Flow Pumps only Page 32 ProMinent...
  • Page 33 Includes Asterisked (*) Items 9 Liquid End Bolt *8 Diaphragm 7 Liquid End Spare Parts Kit (*) Includes Asterisked (*) Items *4 Seal *2 Guide *3 Ball *6 Seat, Lower 1 Connector Spare Parts Kit (*) Includes Asterisked (*) Items Page 33 ProMinent...
  • Page 34 Spare Parts Kit (*) *4 Seal Includes Asterisked (*) Items *2 Guide *3 Ball *6 Seat, Lower 11 Cap, Lower *4 Seal *2 Guide *3 Ball *6 Seat, Lower Spare Parts Kit (*) 1 Connector Includes Asterisked (*) Items Page 34 ProMinent...
  • Page 35 *4 Seal 9 Liquid End Bolt *8 Diaphragm Spare Parts Kit (*) Includes Asterisked (*) Items 7 Liquid End *4 Seal *2 Guide *3 Ball *6 Seat, Lower Spare Parts Kit (*) 1 Connector Includes Asterisked (*) Items Page 35 ProMinent...
  • Page 36 *8 Diaphragm 7 Liquid End Spare Parts Kit (*) Includes Asterisked (*) Items *4 Seal *2 Guide *3 Ball P/N 854516 SS NPT complete *6 Seat, Lower Spare Parts Kit (*) Includes Asterisked (*) Items 1 Connector Page 36 ProMinent...
  • Page 37 Included Asterisked(*) Items P/N 854518 SS *6 Seat, Lower NPT complete Qty. 11 Cap, Lower *4 Seal *2 Guide *3 Bal P/N 854516 SS NPT complete *6 Seat, Lower Spare Parts Kit (*) 16 Connector Included Asterisked(*) Items Page 37 ProMinent...
  • Page 38 9 Liquid end Bolt *8 Diaphragm 7 Liquid End Spare Parts Kit (*) Included Asterisked(*) Items Qty. *4 Seal *2 Guide *3 Bal P/N 854516 SS NPT complete *6 Seat, Lower Spare Parts Kit (*) 16 Connector Included Asterisked(*) Items Page 38 ProMinent...
  • Page 39 Includes Asterisked (*) Items ProMus1(30B or *3 Ball P/N 854518 *6 Seat, Lower SS NPT complete *4 Seal *2 Guide *3 Bal P/N 854516 SS NPT complete *6 Seat, Lower Spare Parts Kit (*) Includes Asterisked (*) Items 1 Connector Page 39 ProMinent...
  • Page 40 *8 Diaphragm Spare Parts Kit (*) Includes Asterisked (*) Items 7 Liquid End *4 Seal *2 Guide *3 Ball P/N 854516 *6 Seat, Lower SS NPT complete Spare Parts Kit (*) Includes Asterisked (*) Items 1 Connector Page 40 ProMinent...
  • Page 41 Includes Asterisked (*) Items *6 Dosing Head * 7 Diaphragm Spare Parts Kit (*) Includes Asterisked (*) Items *3 Guide *4 Ball *5 Seat *2 Seal 1 Connector Spare Parts Kit (*) Includes Asterisked (*) Items 8 Liquid End Bolt Page 41 ProMinent...
  • Page 42 1021690 (*) Items Included in Spare Parts Kit 853908 *1021686 1021692 *404281 *1021693 *1021686 1021691 *404281 *1021693 *1021686 *1021685 853215 8 Required 853210 *853210 *1021686 1021692 *404281 *1021693 *1021686 1021692 *404281 *1021693 *1021686 1021677 *483911 1017378 1024479 Page 42 ProMinent...
  • Page 43 Spare Parts Liquid End Parts 30 Single Ball In & Out (PVT) ProMus 130 PVTO _ _ _ Page 43 ProMinent...
  • Page 44 Spare Parts Liquid End Parts 40 Single Ball In & Out (PVT) ProMus 140 PVTO _ _ _ Page 44 ProMinent...
  • Page 45 Rebuild Kit Size 40 Liquid End Single Ball Alloy 20 855507 SP-Kit LE 40 HC Rebuild Kit Size 40 Liquid End Single Ball Hastelloy C-276 855908 SP-Kit LE 40 PVT Rebuild Kit Size 40 Liquid End Single Ball PVT Page 45 ProMinent...

  • Page 46: General Specifications For Electric Stroke Positioner

    General Specifications for Electric Stroke Positioner 15. General Specifications for Electric Stroke Positioner Page 46 ProMinent...
  • Page 47 General Specifications for Electric Stroke Positioner 15. General Specifications for Electric Stroke Positioner Page 47 ProMinent...

  • Page 48: Declaration Of Conformity

    Declaration of Conformity 16. Declaration of Conformity: EC Declaration of Conformity ProMinent Fluid Controls, Inc. 136 Industry Drive Pittsburgh USA, PA 15275 hereby declare that, on the basis of its functional concept and design and in the version brought into circulation by us, the product specified in the following complies with the relevant, fundamental safety and health stipulations laid down by EC regulations.

  • Page 49: Prominent

    Operating Instructions ProMinent ® Metering Pumps ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275...

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