ProMinent ProMix S Operating Instructions Manual
  1. Manuals
  2. Brands
  3. ProMinent Manuals
  4. Mixer
  5. ProMix S
  6. Operating instructions manual
ProMinent ProMix S Operating Instructions Manual

ProMinent ProMix S Operating Instructions Manual

Polymer blending systems
Hide thumbs Also See for ProMix S:
Table of Contents

Advertisement

Quick Links

ProMinent ProMix 'S & C' Polymer Feeder
Please completely read through these operating instructions first! Do not discard!
The warranty shall be invalidated by damage caused by operating errors!
ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275
Tel: (412) 787-2484
ProMix Series S&C User Manual
Operating Instructions
ProMinent
Polymer Blending Systems
ProMix_S&C_IOM (02/26/2020): – P/N: 984704-(Rev-E)
www.prominent.us
®
ProMix-S & C
Fax: (412) 787-0704

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ProMix S and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ProMinent ProMix S

Summary of Contents for ProMinent ProMix S

  • Page 1 Please completely read through these operating instructions first! Do not discard! The warranty shall be invalidated by damage caused by operating errors! ProMix_S&C_IOM (02/26/2020): – P/N: 984704-(Rev-E) ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275 Tel: (412) 787-2484 www.prominent.us Fax: (412) 787-0704 ProMix Series S&C User Manual...

  • Page 2: Table Of Contents

    ProMinent ProMix ‘S & C’ Polymer Feeder Table of Contents i. Overview: ............................... 4 ii. ProMix S Systems with Peristaltic Pumps: ..................... 5 ii. ProMix S Systems with Diaphragm Pumps: ................... 6 ii. ProMix C Systems with Peristaltic Pumps: .................... 7 ii.
  • Page 3 ProMinent ProMix ‘S & C’ Polymer Feeder 2.15 4-20mA Controls .......................... 32 2.16 Troubleshooting Guide ......................... 32 2.17 Diagnostic Display ........................33 2.18 Blue White A-100NV Pump ......................34 3.0 SPARE PARTS & PREVENTIVE MAINTENANCE ................35 3.1 BLUE WHITE A-100NV Pump Spare Parts ..................35 3.2 GAMMA XL Pump Spare Parts ......................

  • Page 4: Overview

    Overview: The ProMix S & C “TA Series” Polymer Feeder is a skid system designed to control feed water and polymer and combine them to produce a high quality solution. The system is designed to receive liquid neat polymer while mixing it with feed water to produce and discharge a quality solution from the system.

  • Page 5: Promix S Systems With Peristaltic Pumps

    ProMinent ProMix ‘S & C’ Polymer Feeder ii. ProMix S Systems with Peristaltic Pumps: Peristaltic Pump Type Blue-White (A-100NV Series): SYSTEM MAX CAPACITY MODEL PUMP TYPE PART NO. 1048346 60X1-0.22TA Blue White A1N00V-1T 0.22 GPH 1048347 60X2-0.95TA Blue White A1N30V-1T 0.95 GPH...

  • Page 6: Promix S Systems With Diaphragm Pumps

    ProMinent ProMix ‘S & C’ Polymer Feeder ii. ProMix S Systems with Diaphragm Pumps: Diaphragm Pump Type ProMinent Gamma XL Series: SYSTEM MAX CAPACITY MODEL PUMP TYPE PART NO. 1048353 60X1-1.01DA GLXAUS1608PVT4V000UV4030EN 2.06 GPH 1048354 60X2-1.01DA GLXAUS1608PVT4V000UV4030EN 2.06 GPH 1048355 120X2-1.01DA...

  • Page 7: Promix C Systems With Peristaltic Pumps

    ProMinent ProMix ‘S & C’ Polymer Feeder ii. ProMix C Systems with Peristaltic Pumps: Peristaltic Pump Type Blue-White (A-100NV Series): SYSTEM MAX CAPACITY MODEL PUMP TYPE PART NO. 1048360 60X1-0.22TA Blue White A1N00V-1T 0.22 GPH 1048361 60X2-0.95TA Blue White A1N30V-1T 0.95 GPH...

  • Page 8: Promix C Systems With Diaphragm Pumps

    ProMinent ProMix ‘S & C’ Polymer Feeder ii. ProMix C Systems with Diaphragm Pumps: Diaphragm Pump Type ProMinent Gamma XL Series: SYSTEM MODEL PUMP TYPE PART NO. CAPACITY 1048460 60X1-1.01DA GLXAUS1608PVT4V000UV4030EN 2.06 GPH 1048461 60X2-1.01DA GLXAUS1608PVT4V000UV4030EN 2.06 GPH 1048462 120X2-1.01DA GLXAUS1608PVT4V000UV4030EN 2.06 GPH...

  • Page 9: Peristaltic Polymer Pumps Used On S & C Models

    ProMinent ProMix ‘S & C’ Polymer Feeder iii. Peristaltic Polymer Pumps used on S & C Models: Flowrate (GPH) Pressure Series Part Number Ident Code (PSIG) Rated Rated A-100NV 1061489 A1N00V-1T 0.012 0.24 A-100NV 1061490 A1N30V-1T 0.053 1.06 A-100NV 1061491 A1N30V-2T 0.111...

  • Page 10: Diaphragm Polymer Pumps Used On S & C Models

    0.031 4.76 GXLAUS0730PVT4V000UV4030EN Notes: 1. ProMinent – Gamma XL Solenoid Driven Metering Pump 2. Original Pump GPH rating is derated 20% due to Polymer viscosity. The actual deration may vary depending on the polymer used 3. Control Modes Available * a.

  • Page 11: Installation & Quick Start Guide

    ProMinent ProMix ‘S & C’ Polymer Feeder 1.0 INSTALLATION & QUICK START GUIDE 1.1 Safety: Utilize appropriate protective safety gear when operating or maintaining this equipment. Recommended safety gear is as follows: Personal Protective Equipment (PPE): • Hard Hats (Where overhead hazards exist) •...

  • Page 12: Installation

    ProMinent ProMix ‘S & C’ Polymer Feeder 1.4 Installation: 1. Unpack and position equipment on sturdy level surface. Fasten to prevent movement. 2. Do not install equipment in areas of extreme heat, cold, dust or humidity. Avoid areas where objects or fluids can drop from overhead.

  • Page 13: Quick Start Guide

    ProMinent ProMix ‘S & C’ Polymer Feeder 1.5 Quick Start Guide: 1. After the installation guidelines (Section 1.4) of the manual. 2. Open ball valve on the suction of the pump to allow chemical to flow into the system by gravity.

  • Page 14: Promix Options For Polymer Settings And Controller Door Switches

    ProMinent ProMix ‘S & C’ Polymer Feeder 1.6 ProMix Controller Door Switches Manually adjust the two door switches, ‘System Start’ and ‘Polymer Pump’ for the desired operating conditions: System Start door switch Permits use of remote contact to enable system operation in REMOTE position.

  • Page 15: Servicing Guidelines

    ProMinent ProMix ‘S & C’ Polymer Feeder 1.7 Servicing Guidelines: • Disconnect electrical power to the equipment prior to servicing. • Relieve all pressure from the unit prior to servicing. • Close all suction and discharge valves. • Verify dilution water is closed.

  • Page 16: Controller

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.0 CONTROLLER 2.1 Keypad Navigation The ProMinent ProMix S Polymer Feeder uses a fixed configuration to deliver the operation required to operate the feeder. The main board is not interchangeable with other ProMinent controller hardware.

  • Page 17: Main Menu

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.2 Main Menu This is the power ON, top of the menu display. Press EXIT at any display to return here. Displays the Polymer feed rate 0-100% and the current state of the feeder. See 1.6 for complete state table.

  • Page 18: Adjust Setpoint

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.3 Adjust Setpoint Press ENTER Polymer Pump to view or adjust the Local Setpoint. Local Setpoint may be adjusted at any time if Polymer Pump switch is set to Local mode. The present Local Setpoint 25.0%.

  • Page 19: Modify Timing

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.4 Modify Timing Press ENTER Polymer to view or adjust the feeder timing. Fill Time is the time that the feeder waits to fill the feeder prior to turning on the Polymer Feed pump.
  • Page 20 Wait for Flow: Water inlet solenoid open, ON. Mixer and Polymer Pump both OFF. Factory default = 5 seconds. The 4-20mA current loop control input may be powered by the site control system or by the ProMix S 24VDC power supply. ProMix Series S&C User Manual...
  • Page 21 ProMinent ProMix ‘S & C’ Polymer Feeder Press ENTER Polymer to view or adjust the Fill Time, Flush time Wait for Flow time. All three times are adjusted in the same way. In this example we’ll press ENTER Fill Time.

  • Page 22: Manually Flush Mixer

    The Mixer & water inlet solenoid will remain ON while the alternating Mixer display counts down the flush period. At the end of the Flush period the ProMix S will return to the Auto RUN or Manual RUN state unless the user: 1. Sets the Auto-Manual-OFF switch to OFF.
  • Page 23 ProMinent ProMix ‘S & C’ Polymer Feeder 2.6 Automatic Flush Mixer In Local Mode After setting the System start selector switch to OFF position the unit will go through Automatic flush cycle and will stop after defined flush Time, the system will run again if the selector switch...

  • Page 24: Status Message Summary

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.7 Status Message Summary LCD Displays Feeder State Feeder powered. Offline STOP On-Off-Remote switch at Off. On-Off-Remote switch at Auto and 4- 20mA input less than 4 mA. Exits on Lin<4mA, Fault 4-20mA >= 4 mA...

  • Page 25: Calibrate 4-20Ma Input

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.8 Calibrate 4-20mA Input Press ENTER 4-20 mA Input to calibrate the 4-20mA current loop input from the site’s control system 4-20 mA Input may be calibrated at any time in Auto or Manual mode.

  • Page 26: Scale The 4-20Ma Input

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.9 Scale the 4-20mA Input Press ENTER 4-20 mA Input to navigate the input current loop sub-menu See the previous page for calibrating the 4-20 mA input loop Press DOWN to view the present 4 mA pump feed percentage.

  • Page 27: Scale The 4-20Ma Input (Continued)

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.9 Scale the 4-20mA Input (continued) Press ENTER 4-20mA Input to calibrate the 4-20mA current loop input from the site’s control system. Press DOWN to the Scale lin @20mA display & then press ENTER.

  • Page 28: Response On Loss Of 4-20 Ma Input

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.10 Response on Loss of 4-20 mA Input Press ENTER at 4-20mA input. Press DOWN lin Fail State. Displays the factory default. Pump OFF when 4-20mA Input less than 4mA. Press ENTER to select a different response.

  • Page 29: Calibrate 4-20Ma Output

    Modifying Zero, <4% At less than 4% the 4-20mA zero is modified to correct loop offset. Example: Pump shows 0% and the ProMix S displays 1.5%. Modifying Span, >6% At more than 6% the 4-20mA span is modified to correct loop gain.

  • Page 30: Operation Configuration

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.12 Operation Configuration Set points Control of the neat polymer feed pump is set by the System Start and Polymer Pump switches located on the ProMix control panel door. The type of polymer, either emulsion or Mannich, and the operation, either Local or Remote, are selected via the controller keypad or browser interface.

  • Page 31: Feed Verification

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.13 Feed Verification Press ENTER DOWN Polymer Pump to navigate to Verify on/off the polymer pump feed verification option. Polymer 38.6% Feed Verify when switched is used to monitor the relay Local RUN pulse output from the polymer feed pump verifying that the 4- 20 mA signal from the controller is driving the pump.

  • Page 32: 4-20Ma Controls

    ProMinent ProMix ‘S & C’ Polymer Feeder 2.15 4-20mA Controls 0% defaults to 4.0mA and zero SPM. 100% defaults to 20mA and the maximum pump SPM. The 4-20mA input current may be changed by adjusting the 4-20mA input scaling. 2.16 Troubleshooting Guide Adjustment and bypass fixes to operational problems.

  • Page 33: Diagnostic Display

    It’s saved to flash every hour so if Manual RUN powered OFF before an hour of ON time, ON time is lost. This is the elapsed ProMix S AC powered time & meant to be compared to the previous Pump ON time.

  • Page 34: Blue White A-100Nv Pump

    BLUE IN, I+ BLACK to IN, Ground Blue White 4-20mA has a 250 ohm loop resistance. 4mA is nominally 600mV & 12mA nominally 1750mV at ProMix S terminals. (Noted for users with mA measuring problems) ProMix Series S&C User Manual...

  • Page 35: Spare Parts & Preventive Maintenance

    ProMinent ProMix ‘S & C’ Polymer Feeder 3.0 SPARE PARTS & PREVENTIVE MAINTENANCE 3.1 BLUE WHITE A-100NV Pump Spare Parts Description 1079474 Tygothane Tube Assy (A1N00V-1T; A1N30V- 1079475 Tygothane Tube Assy (A1N30V-2T) 1079476 Tygothane Tube Assy (A1N20V-3T) 7747083 Roller Assembly...

  • Page 36: Pvc Mixing Chamber Spare Parts

    ProMinent ProMix ‘S & C’ Polymer Feeder 3.3 PVC Mixing Chamber Spare Parts P/N: Description: 7746474 Seal, Mech, Shaft, 1/2", ProMix-U 7747244 Injection Valve, SG ProMix 7747241 O-Ring, Chamber Insert, Viton, ProMix-U 7746516 O-Ring, Chamber, Viton, ProMix-S 3.4 Piping Components Spare Parts...

  • Page 37: Maintenance And Lubrication Schedule

    ProMinent ProMix ‘S & C’ Polymer Feeder 3.6 Maintenance and Lubrication Schedule MAINTENANCE Description / Task Remarks Frequency Visual inspection of unit Weekly Every 3 Months (Approx Check dosing line fittings and valves for 30% continuous tightness operation.) No leaks in the piping or at...

  • Page 38: Appendix A - Ta Series Bill Of Material

    ProMinent ProMix ‘S & C’ Polymer Feeder Appendix A - TA Series Bill of Material Mechanical & Electrical List General Mechanical Layout – ProMix S TA ProMix S TA with Peristaltic Tubing Pump ProMix Series S&C User Manual...
  • Page 39 ProMinent ProMix ‘S & C’ Polymer Feeder PROMIX S (TA SERIES) BILL OF MATERIAL ITEM PART DESCRIPTION PART NO PUMP, 3/8” OD, 0.24 GPH, BLUE-WHITE A1N00V-1T 7747012 PUMP, 3/8” OD, 1.06 GPH, BLUE-WHITE A1N30V-1T 7747013 PUMP, 3/8” OD, 2.22 GPH, BLUE-WHITE A1N30V-2T 7747014 PUMP, 3/8”...
  • Page 40 ProMinent ProMix ‘S & C’ Polymer Feeder General Mechanical Layout – ProMix S DA ProMix S DA with Diaphragm Pump ProMix Series S&C User Manual...
  • Page 41 ProMinent ProMix ‘S & C’ Polymer Feeder PROMIX S (DA SERIES) BILL OF MATERIAL ITEM PART DESCRIPTION PART NO GAMMA XL 1608 SERIES PUMP GLXAUS1608PVT4V000UV4030EN GAMMA XL 1020 SERIES PUMP GLXAUS1020PVT4V000UV4030EN GAMMA XL 0730 SERIES PUMP GLXAUS0730PVT4V000UV4030EN CONTROL PANEL 7747280...
  • Page 42 ProMinent ProMix ‘S & C’ Polymer Feeder General Mechanical Layout – ProMix C TA PROMIX C CONTROL A ProMix Series S&C User Manual...
  • Page 43 ProMinent ProMix ‘S & C’ Polymer Feeder PROMIX C (TA SERIES) BILL OF MATERIAL ITEM PART DESCRIPTION PART NO PUMP, 3/8” OD, 0.24 GPH, BLUE-WHITE A1N00V-1T 7747012 PUMP, 3/8” OD, 1.06 GPH, BLUE-WHITE A1N30V-1T 7747013 PUMP, 3/8” OD, 2.22 GPH, BLUE-WHITE A1N30V-2T 7747014 PUMP, 3/8”...
  • Page 44 ProMinent ProMix ‘S & C’ Polymer Feeder General Mechanical Layout – ProMix C DA ProMix Series S&C User Manual...
  • Page 45 ProMinent ProMix ‘S & C’ Polymer Feeder PROMIX C (TA SERIES) BILL OF MATERIAL ITEM PART DESCRIPTION PART NO GAMMA XL 1608 SERIES PUMP GLXAUS1608PVT4V000UV4030EN GAMMA XL 1020 SERIES PUMP GLXAUS1020PVT4V000UV4030EN GAMMA XL 0730 SERIES PUMP GLXAUS0730PVT4V000UV4030EN CONTROL PANEL 7747280...
  • Page 46 ProMinent ProMix ‘S & C’ Polymer Feeder P/N: 7747255 Mixing Chamber Components ProMix Series S&C User Manual...
  • Page 47 ProMinent ProMix ‘S & C’ Polymer Feeder PROMIX S - MIXING CHAMBER BILL OF MATERIALS P/N: 7747255 ITEM USA P/N DESCRIPTION 7746516 O-RING, CHAMBER, VITON, PROMIX-S 7747246 ROD, 316SS, 3/8-16 X 14.75, PROMIX-U 7746492 NUT, ACORN, 3/8-16, 18-8 SST 7747254 PLATE, TOP, PVC, 1.75, SG, PROMIX-S...

  • Page 48: Appendix B - Control Panel "A Controls

    ProMinent ProMix ‘S & C’ Polymer Feeder Appendix B – Control Panel “A Controls” B.1 Controller Board Layout The controller consists of one circuit board. It includes a 2 line x 16 character LCD display and a microcontroller module. All field terminations are to be landed on terminals as per Appendix Section B.2.
  • Page 49 ProMinent ProMix ‘S & C’ Polymer Feeder Auxiliary digital input card – Internal Connections: 1. Connect cable from Digital card J1 to Controller Board J2 2. Connect cable from Digital card J2 to Controller Board J6 Cable to Cable to...

  • Page 50: Control Panel Drawings

    ProMinent ProMix ‘S & C’ Polymer Feeder B.2 Control Panel Drawings ProMix Series S&C User Manual...
  • Page 51 ProMinent ProMix ‘S & C’ Polymer Feeder ProMix Series S&C User Manual...
  • Page 52 ProMinent ProMix ‘S & C’ Polymer Feeder ProMix Series S&C User Manual...
  • Page 53 ProMinent ProMix ‘S & C’ Polymer Feeder ProMix Series S&C User Manual...
  • Page 54 ProMinent ProMix ‘S & C’ Polymer Feeder ProMix Series S&C User Manual...
  • Page 55 ProMinent ProMix ‘S & C’ Polymer Feeder ProMix Series S&C User Manual...

  • Page 56: 4-20 Ma Input Scaling

    If you set Scale lin @4mA to 4mA = 50% and Scale lin @ 20mA to 20mA= 50%, the feeder forces a 1% difference. Correct any keying error prior to operating the ProMix S&C Systems ProMix Series S&C User Manual...

  • Page 57: Appendix C - Polymer Sizing / Dosage

    Appendix C – Polymer Sizing / Dosage The ProMix S & C Polymer Pump switch on the controller door enables the user to select either LOCAL or REMOTE operation. In ‘LOCAL’, the polymer pump speed is selectable from 0 - 100% using the controller keypad.

  • Page 58: Appendix D - Reference Documents

    ProMix C SG 120X2-2.30DA System 1048474 -200 ProMix C SG 300X2-2.30DA System 1048475 -200 ProMix C SG 300X2-3.70DA System Mechanical General Arrangement Drawings – ProMix S: 1048346 -200 ProMix S SG 60X1-0.22TA System 1048347 -200 ProMix S SG 60X2-0.95TA System 1048348 -200 ProMix S SG 120X2-0.95TA System...

  • Page 59: Appendix E - Keypad Menu Overview

    ProMinent ProMix ‘S & C’ Polymer Feeder Appendix E - Keypad Menu Overview Polymer 38.6% Fill Time Edit & Enter Auto Run 30 seconds 30 seconds Polymer Pump Manual Setpoint Edit & Enter Flush Time Edit & Enter ON 38% 10 mA 2.5%...

This manual is also suitable for:

Promix c

Table of Contents