Related Manuals for Festo CPX-AP Series
Summary of Contents for Festo CPX-AP Series
- Page 1 CPX-AP Automation system Instructions | Operat- 8099720 8099720 2019-06 [8099722]...
- Page 2 Translation of the original instructions ® IO-Link is a registered trademark of its respective trademark holder in certain countries. Festo — CPX-AP — 2019-06...
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Page 3: Table Of Contents
Check the function of automation system CPX-AP (without higher-level control)..20 Commissioning in network (with higher-order controller)..........20 Parameterisation......................21 Diagnostics........................21 11.1 Diagnostics options...................... 21 11.2 Diagnostic status......................21 11.3 Grouping and overview of the diagnostic messages............22 Festo — CPX-AP — 2019-06... - Page 4 11.4 Load voltage monitoring....................24 11.5 Diagnostic messages.....................27 Disposal........................30 Technical data......................31 Festo — CPX-AP — 2019-06...
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Page 5: About This Document
The product label and the Data Matrix Code are printed on the housing of the modules. Scanning the Data Matrix Code with an appropriate device opens the Festo Support Portal with information appro- priate for the product. Alternatively, the Product Key (11-digit alphanumeric code on the product labelling) can be entered in the search field of the Support Portal è www.festo.com/sp. -
Page 6: Safety
Additional information – Accessories è www.festo.com/catalogue. Service Contact your regional Festo contact person if you have technical questions è www.festo.com. Product overview Function The automation system CPX-AP-I is a decentralised system for connecting electrical peripherals. Differ- ent module types with different connection technology are available. An automation system CPX-AP-I consists of an interface and at least one other module. -
Page 7: Configuration
5 Digital input module 11 IO-Link Master 6 Electrical interface 12 IO-Link device (example for valve terminal VTUG) 13 Digital input module (without forwarding) Fig. 1 System structure (example for PROFINET interface and electrical interface for VTUG) Festo — CPX-AP — 2019-06... -
Page 8: Product Variants
In an automation system CPX-AP, an analogue input module acquires ana- logue input signals. – In an automation system CPX-AP, a IO-Linkmaster provides several IO-Link Ports for the connection of IO-Link Devices. Example for CPX-AP-I-8DI-M8-3P Tab. 4 Input/output modules Festo — CPX-AP — 2019-06... -
Page 9: Led Displays
5.2.3 LED displays Depending on the module, the modules in an automation system CPX-AP have various LED displays for visualising status and diagnostics. Detailed information on the LED displays of the individual modules è Product-specific documentation Festo — CPX-AP — 2019-06... -
Page 10: System Communication And Address Assignment
2 Connection for system communication 6 Connection for system communication string [XF10] 2 [XF21] 3 Connection for system communication 7 Connection for system communication string forwarding [XF20] 1 [XF20] 4 String 2 Fig. 2 System communication and addressing Festo — CPX-AP — 2019-06... - Page 11 Always connect the forwarding of the connecting cables to the connection [XF20]. • Only use permissible connecting cables from the Festo catalogue è www.festo.com/catalogue. Behaviour in the event of incorrect configuration after restart When establishing a connection with the higher-level controller, the configuration is checked for the following criteria, depending on the network protocol of the interface: –...
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Page 12: Mounting
The minimum distances to be observed depend on the mod- ules and the type of connectors used (straight or angled). Fig. 3 Mounting distances and installation space (example for CPX-AP-I-8DI-M8-3P) Festo — CPX-AP — 2019-06... - Page 13 Angled Minimum distance [mm] Distance between mounting holes [mm] 87.5 (CPX-AP-I-4DI-M8-3P) 102.5 (CPX-AP-I-4DI-M8-3P) 22.5 20.5 20.5 35.5 20.5 13.8 13.8 Tab. 6 Mounting distances and installation space Mounting distances of the electrical interfaces è Product-specific documentation Festo — CPX-AP — 2019-06...
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Page 14: Direct Mounting
6 Cable lug with earthing cable (optional) 3 Socket head screw M4 7 Mounting interface, lateral bottom and con- 4 Module nection for functional earth FE (example for CPX-AP-I-8DI-M12-5POL) 8 Mounting interface, lateral top Fig. 4 Direct mounting Festo — CPX-AP — 2019-06... -
Page 15: Installation
Property damage due to overload of the cables. • Observe the maximum acceptable current load of the cables. • Only use permissible cables from the Festo catalogue for the power supply è www.festo.com/catalogue. NOTICE! Loss of function due to voltage drop. - Page 16 3 Digital input/output module 8 SELV/PELV fixed power supply for separate 4 Digital input module feed of the power supply 5 Electrical interface (example for valve terminal VTUG) Fig. 6 Voltage zones Festo — CPX-AP — 2019-06...
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Page 17: Voltage Drop
Voltage drop at 3 A [V] Voltage drop at 4 A [V] 1) The specified values are valid for permissible cables with a core cross-section of 0.5 mm² from the Festo catalogue. Tab. 7 Determining the voltage drop Festo — CPX-AP — 2019-06... -
Page 18: Calculating The Voltage Drop
1.07 Ω 1) The specified values are valid for permissible cables with a core cross-section of 0.5 mm² from the Festo catalogue. Tab. 9 Determining the line resistance The specification of the line resistance comprises the forward and return line including the for- ward resistance of the modules. -
Page 19: Electrical Isolation
• Observe IEC 60204-1/EN 60204-1. 1. Switch off the power supply. 2. Observe the tightening torque of the cables (e.g. hook spanner with torque adjustment). 3. Seal unused connections with cover caps. Festo — CPX-AP — 2019-06... -
Page 20: Disconnecting The Cables
[MD] Module diagnostics (available for all modules) – [PL] Voltage PL (only available for interfaces, electrical interfaces and modules with out- puts) Commissioning in network (with higher-order controller) Information on commissioning on the network è Instructions for the respective interface Festo — CPX-AP — 2019-06... -
Page 21: Parameterisation
The automation system/module is no longer ready for operation. Urgent troubleshooting action required. Warning Warning The automation system/module cannot be operated to its full extent. Troubleshooting action required. Maintenance Maintenance Maintenance required. Information Information No action required. Tab. 11 Diagnostic status Festo — CPX-AP — 2019-06... -
Page 22: Grouping And Overview Of The Diagnostic Messages
è Tab. 12 Grouping of the diagnostic messages. Depending on the specific product used, only parts of this complete list will be used. Main group Sub-group Current Short circuit I²t Braking resistor Voltage Supply Intermediate circuit Principal voltage Encoder supply Battery Temperature Device Output stage Motor Pressure No allocation Festo — CPX-AP — 2019-06... - Page 23 Critical limits Zero angle detection Analogue input Valve Communication No allocation PROFIBUS PROFINET EtherCAT DeviceNet Ethernet Sercos CBUS PROFIdrive IO-Link I-Port CiA 402 Safety engineering No allocation Internal hardware Module error Software Exception Task File system Festo — CPX-AP — 2019-06...
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Page 24: Load Voltage Monitoring
The behavior of the load supply monitoring can be set via the parameter "Diagnostic undervoltage load supply". The diagnostics are displayed as a combination of the LED displays [MD] and [PL] and a diagnostic message is generated depending on the parameter setting. Festo — CPX-AP — 2019-06... - Page 25 Permissible voltage range Illuminated Illuminated green green – Overvoltage PL Illuminated Flashes red green – Undervoltage PL Illuminated Flashes red green – Shutdown PL Illuminated Flashes green green Tab. 13 Load voltage monitoring - inactive (0) Festo — CPX-AP — 2019-06...
- Page 26 0105 (error) Undervoltage in load supply (PL) 24 V DC Illuminated red Flashes red Shutdown PL 02 01 0105 (error) Undervoltage in load supply (PL) 24 V DC Illuminated red Flashes red Tab. 15 Load voltage monitoring - active (2) Festo — CPX-AP — 2019-06...
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Page 27: Diagnostic Messages
A switch-off of the load supply PL was detected. The cause (33620230) PL 24 V DC can be a deliberate shutdown by the emergency stop. Remedy – Check if the emergency stop was activ- ated. – Check load supply PL. Diagnost- Information ic status Festo — CPX-AP — 2019-06... - Page 28 – Check parameters. shot – Check sensor. Diagnost- Error ic status 06 05 0062 Parameter set invalid Parameter set invalid. (100991074) Remedy – Delete parameter set. – Overwrite parameter set (save). Diagnost- Error ic status Festo — CPX-AP — 2019-06...
- Page 29 Restart device. – Service required Diagnost- Error ic status 0B 07 00CC Initialisation failed Initialisation of the device failed. (185008332) Remedy – Check whether additional diagnostic mes- sages are pending. – Reset device to factory settings. Festo — CPX-AP — 2019-06...
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Page 30: Disposal
In the event of repeated errors, contact Festo Service. Diagnost- Error ic status Tab. 16 Diagnostic messages Disposal ENVIRONMENT! Send the packaging and product for environmentally sound recycling in accordance with the current regulations è www.festo.com/sp. Festo — CPX-AP — 2019-06... -
Page 31: Technical Data
In accordance with EU EMC Directive See declaration of conformity www.festo.com è Electromagnetic com- See declaration of conformity www.festo.com è patibility Mounting position 1) May differ for some valve terminals Tab. 17 General technical data Festo — CPX-AP — 2019-06... - Page 32 Tab. 19 Vibration load Shock load Acceleration [m/s Duration [ms] Shocks per direction ± ± Tab. 20 Shock load Continuous shock load Acceleration [m/s Duration [ms] Shocks per direction 1000 ± Tab. 21 Continuous shock load Festo — CPX-AP — 2019-06...
- Page 33 Tab. 22 Power supply The tolerance specifications of the voltage values are valid for the voltages at the respective supply port of the modules. • Observe the voltage drop in the voltage transmission lines. Festo — CPX-AP — 2019-06...
- Page 34 Copyright: Festo SE & Co. KG Ruiter Straße 82 73734 Esslingen Germany Reproduction, distribution or sale of this document or communic- Phone: ation of its contents to others without express authorization is +49 711 347-0 prohibited. Offenders will be liable for damages. All rights...