Table of Contents
Advertisement
Installation Instructions
Marine self-contained air-conditioning units
BlueCool S-Series
English
Valid for BlueCool S-Series 230 V as of change index D (2017 ->):
Type:
S6-R-230V-REV-R410a
S8-R-230V-REV-R410a
S10-R-230V-REV-R410a
S13-R-230V-REV-R410a
Valid for BlueCool S-Series 115 V as of change index A (2018 ->):
Type:
S6-R-115V-REV-R410a
S8-R-115V-REV-R410a
S10-R-115V-REV-R410a
WBCL120000A
S16-R-230V-REV-R410a
WBCL120001D
S20-R-230V-REV-R410a
WBCL120002D
S27-R-230V-REV-R410a
WBCL120003D
2510139A
S13-R-115V-REV-R410a
2510140A
S16-R-115V-REV-R410a
2510141A
WBCL120004D
WBCL120005D
WBCL120006E
2510142A
2510143A
Advertisement
Table of Contents
Related Manuals for Webasto BlueCool S-Series
Summary of Contents for Webasto BlueCool S-Series
- Page 1 Installation Instructions Marine self-contained air-conditioning units BlueCool S-Series English Valid for BlueCool S-Series 230 V as of change index D (2017 ->): Type: S6-R-230V-REV-R410a WBCL120000A S16-R-230V-REV-R410a WBCL120004D S8-R-230V-REV-R410a WBCL120001D S20-R-230V-REV-R410a WBCL120005D S10-R-230V-REV-R410a WBCL120002D S27-R-230V-REV-R410a WBCL120006E S13-R-230V-REV-R410a WBCL120003D Valid for BlueCool S-Series 115 V as of change index A (2018 ->):...
-
Page 2: Table Of Contents
5.1 General 12.1 Troubleshooting 5.2 Installation location 12.2 Faults that are displayed 5.3 Installation example 12.3 Fault indication on the BlueCool S-Series pc-board 5.4 Transport the unit (LED display) 5.5 Installing the unit 12.4 Faults not displayed on control element 5.6 Installing the condensed-water drain line... -
Page 4: About This Document
Warranty and liability These installation instructions are part of the product and contain Webasto shall not assume liability for defects or damage that are all the information required to ensure correct and safe installation. the result that the installation and operating instructions as well as the instructions contained therein being disregarded. -
Page 5: Safety
Intended use Safety precautions Safety information on installation The BlueCool S-Series is used for heating and cooling on ships. Danger posed by live parts The BlueCool S-Series has been built according to the current state Disconnect the power supply prior to installation. -
Page 6: Scope Of Delivery
Scope of delivery Bedienungsanweisung Kompaktklimaanlagen BlueCool S-Series Einbauanweisung Marine Kompaktklimaanlagen BlueCool S-Series Deutsch Gültig für BlueCool S-Series ab Änderungsindex D (2017 ->): Typ: S8-R-230V-REV-R410a WBCL120001D S16-R-230V-REV-R410a WBCL120004D S10-R-230V-REV-R410a WBCL120002D S20-R-230V-REV-R410a WBCL120005D S13-R-230V-REV-R410a WBCL120003D S27-R-230V-REV-R410a WBCL120006D Fig.1 Scope of delivery, example BlueCool S-Series air conditioning system... -
Page 7: Information On Unit
Type label Fig. 2 Declaration of conformity Fig. 3 Example of type label The type label is located on the evaporator of the unit (see Fig. 4). You will find the output, serial number and registration data there. BlueCool S-Series... -
Page 8: Unit Description
Compressor unit 4.4.1 General 4.4.2 Cooling operation mode The BlueCool S-Series is an air-conditioning system with its four The air-conditioning system absorbs heat form the cabin air in the basic components, i.e. compressor, condenser, evaporator and evaporator and cools it down by approx. 15°K. The cooled air is throttle element. - Page 9 4.4.3 Heating operation mode Heat can also be generated with the BlueCool S-Series air-condi- tioning system. A 4-way reversing valve is installed in the system for this purpose. As a result, the condenser becomes an evapora- tor and vice versa. The sea water heat exchanger (now evapora- tor) takes available heat away from the sea water which is then transferred to the refrigerant.
-
Page 10: Installation
Type S27” on page 33. ■ The system must be accessible for service and maintenance pur- poses. ■ The BlueCool S-Series must be mounted on an even, horizontal surface. ■ Since operation of the BlueCool S-Series leads to condensation, two drain lines must be provided on the condensed-water tray. -
Page 11: Installation Example
Installation example The illustration below shows an example of a typical installation of a BlueCool S-Series air-conditioning system. Fig.5 Installation example BlueCool S-Series air conditioning unit Sea water pump Control element (BlueCool MyTouch) Sea valve Air inlet grille Sea water outlet... -
Page 12: Transport The Unit
CAUTION Danger of water damage to installations, equip- ment, etc. Do not damage the insulation of the condensed-wa- ter tray to avoid condensed-water from forming on the outside of the condensed-water tray. BlueCool S-Series... -
Page 13: Installing The Sea Water Circuit
The sea water components are installed continuously ascending from the through-hull fitting via the strain- ■ Install condensed-water drain lines on a down- er and pump up to the BlueCool S-Series. This ar- ward slope and without water pockets. rangement ensures that bubbles, which would other- ■... - Page 14 A water manifold and pump relay must be fitted if one sea water 0.10 m above the water line. pump is supplying several BlueCool S-Series. Refer to Chapter ■ At least the first 150 mm of the sea water outlet “14.3.7 Wiring diagram , several systems with one sea water...
-
Page 15: Installing The Air Ducts
Risk of damage to furniture, equipment, lines, etc. Bear in mind there may be objects behind the point where openings for air inlet grille and supply air grille are to be made. BlueCool S-Series... - Page 16 The transition boxes behind the supply air grilles serve as an equal- air flow. All Webasto fans can be mounted in several positions to isation volume for the air flow and thus reduce the noise level of enable a straight outlet out of the fan.
-
Page 17: Electrical Connections
The entire air conditioning system must be protected by an exter- nal circuit breaker. With the BlueCool S-Series S20 and S27, not only the power sup- ply of the PCB, but also a separate power supply for the compres- sor must be provided, which must also be protected externally. -
Page 18: Installing Soft Start
The mains connection for the compressor must be produced via a separate supply line (fusing 16 A with S20, 20 A with S27). Installing soft start It is possible to retrofit the Webasto BlueCool Soft Start in the Fig.11 InstallationBlueCool MyTouch electrical box. -
Page 19: Installing The Cabin Temperature Sensor
Accessories 6.7.1 BlueCool Expert Tool The BlueCool Expert Tool, which enables easy setting, actuation and diagnostics, is available for the BlueCool S-Series. Please see the corresponding documentation for additional information on this subject. Authorised users can download the software for this free of charge from the Webasto dealer portal at: https://dealers.webasto.com... -
Page 20: Operation
Operation Description The BlueCool MyTouch is the standard control element for the BlueCool S-Series and enables easy operation and setting of the connected system. The screen is designed as a touch screen. Sys- tem operation is described in the following. - Page 21 ■ When the screen is switched off: Tap the screen. The screen switches on. ■ When the screen is switched on: The colour of the ON/OFF symbol indicates the operating status (green = switched on, grey = switched off). BlueCool S-Series...
-
Page 22: System Settings
Select setting level 1 (Passenger menu): ble functions are: ■ Webasto Logo Tap the Settings symbol. Shows the Webasto logo. Setting level 1 (Passenger menu) is displayed. ■ Customer logo to scroll between the various pages. Settings Shows an individual file (,bmp format) that can be loaded... -
Page 23: Setting Level 2 (Crew Menu)
■ Number of cycles per day ■ Initial start-up delay: Staggered start for multiple Sets the number of dehumidification cycles per day. BlueCool S-Series self-contained air-conditioning units when ■ Heating time in minutes switching on the AC power supply after a shut-down. -
Page 24: Dehumidification
BlueCool S-Series self-contained air-conditioning units in succession at the control elements, within a few seconds of each other, using On/Off. All BlueCool S-Series air conditioning plants switch on simultaneously when the previously selected de- humidification cycle starts and then switch off again automatical- ly. -
Page 25: Commissioning
If the minimum value is not reached, the pressure losses in the sea water system should be reduced us- ing the following measures: ■ Use larger cross-sections ■ fewer bends ■ shorter lines ■ use a more powerful pump BlueCool S-Series... -
Page 26: Inspection And Maintenance
The sea water circuit is only to be cleaned by an ex- The evaporator fins can be easily bent. When install- pert (installer or Webasto Service Centre). ing, make sure that bent fins are correctly aligned again to ensure proper air feed. -
Page 27: Checklist For Inspection And Maintenance
Check the electrical connections for corrosion to the contacts and firm seating. See Chapter “10.3 Electrical wiring” on page 23 and Fig.18. Check the shaft seal of the sea water pump and re- place it if necessary (does not apply to magnetically coupled pumps). BlueCool S-Series... -
Page 28: Decommissioning
■ Switch off the system with BlueCool MyTouch. ■ Disconnect the power supply. ■ Close all sea water valves. ■ Completely empty sea water circuit, i.e. sea water lines, sea wa- ter strainer, sea water pump and condenser or fill with antifree- BlueCool S-Series... -
Page 29: Malfunctions
30 minutes, the system is completely shut down and the fault code is displayed continuously. No further restarts are attempted. The BlueCool S-Series can be reset once the cause of the error has been eliminated. To reset the BlueCool S-Series: Switch the air handler off and on via BlueCool MyTouch. - Page 30 6x flash- Initialisation procedure or system blocked. Check cables and connections of pc-board and of INIT ing, Electrical wiring defective, control element. Replace defective cable, control ele- pause... interruption in power circuit/short circuit. ment or pc-board. BlueCool S-Series...
- Page 31 Incorrect cabin/ambient temperature or water Check whether the sensor is subject to direct fault temperature displayed. Temperature sensor sources such as direct sunlight or devices radiating positioned incorrectly, subject to interference heat. Calibrate sensor. Replace defective sensor. or display values falsified. BlueCool S-Series...
-
Page 32: Faults Not Displayed On Control Element
The high-pressure and low-pressure switch switch off the compres- sor due to an excessively high or excessively low working pres- sure. – Check the minimum flow rate in the sea water circuit. BlueCool S-Series... -
Page 33: Technical Data
13 Technical Data 13.1 Self-contained air-conditioning units BlueCool S-Series 230 V S6-R-230V- S8-R-230V- S10-R-230V- S13-R-230V- S16-R-230V- S20-R-230V- S27-R-230V- Type REV-R410a REV-R410a REV-R410a REV-R410a REV-R410a REV-R410a REV-R410a Cooling capacity [BTU/h] *1 6,000 8,000 10,000 13,000 16,000 20,000 27,000 Cooling capacity [kW] *1... -
Page 34: Self-Contained Air-Conditioning Units Bluecool S-Series
13.1 Self-contained air-conditioning units BlueCool S-Series 115 V S6-R-115V- S8-R-115V- S10-R-115V- S13-R-115V- S16-R-115V- Type REV-R410a REV-R410a REV-R410a REV-R410a REV-R410a Cooling capacity [BTU/h] *1 6,000 8,000 10,000 13,000 16,000 Cooling capacity [kW] *1 Rated voltage [V] Frequency [Hz] Current consumption, operation [A] 60Hz *2 3.6 - 5.5... -
Page 35: Dimensions And Minimum Distances Type
>40 (100) >50 (100) Fig.19 Dimensions and minimum distances Type S6 - S20 (mm) LxDxH: See table „13 Technical Data“ on page 30. > xx : Minimum distance (mm) > (xx): Recommended distance (mm) BlueCool S-Series... -
Page 36: Dimensions And Minimum Distances Type S27
>40 >50 (100) (100) Fig.20 Dimensions and minimum distances Type S27 (mm) LxDxH: See table „13 Technical Data“ on page 30. > xx : Minimum distance (mm) > (xx): Recommended distance (mm) BlueCool S-Series... -
Page 37: Annex
Fan speed 2 Operating mode Fan speed 1 Dehumidification cycle Access code Fault protocol Undervoltage switch-off Setting level 2 Correction cabin temperature Operating values further settings sensor (Crew menu) Firmware CAN-bus address Factory setting Display settings System settings BlueCool S-Series... -
Page 38: Parameter Settings
Sets the Home screen design - 1, 2, 3 Colour Background colour white, black white Standby Selects the standby mode Webasto logo, customer logo, cabin Webasto display temperature bright, cabin temperature logo dim, display off, operating indicator, standby off Key tone On, Off °C / °F... - Page 39 180 - 210 (230 V) 97 (115 V) 90 - 105 (115 V) Correction cabin temperature sen- °C (°F) -5.5 to 5.5 / -9.9 to 9.9 sor K or °F CAN-bus address 1 to 239 Factory setting Reset BlueCool S-Series...
-
Page 40: Wiring Diagrams
*: Use Type K or C circuit breaker conforming to EN IEC 60898-1. Notes The BlueCool MyTouch control element is compatible with the BlueCool S-Series if the following two conditions are met: ■ Pc-board with part number WBCL050930B or higher installed. - Page 41 14.3.3 Layout diagram - pc-board BlueCool S-Series Fig.21 Layout diagram - pc-board BlueCool S-Series BlueCool S-Series...
- Page 42 14.3.4 Wiring diagram BlueCool S-Series, without soft start Fig.22 Wiring diagram BlueCool S-Series, without soft start BlueCool S-Series...
- Page 43 14.3.5 Wiring diagram BlueCool S-Series, S6 to S16 with soft start (230 V systems only) Fig.23 Wiring diagram BlueCool S-Series, S6 to S16 with soft start (230 V systems only) BlueCool S-Series...
- Page 44 14.3.6 Wiring diagram BlueCool S-Series, S20 and S27 with soft start (230 V systems only) Fig.24 Wiring diagram BlueCool S-Series, S20 and S27 with soft start (230 V systems only) BlueCool S-Series...
- Page 45 14.3.7 Wiring diagram BlueCool S-Series, several systems with one sea water pump Fig.25 Wiring diagram BlueCool S-Series, several systems with one sea water pump BlueCool S-Series...
- Page 47 In multilingual versions the German language is binding. The telephone number of each country can be found in the Webasto service centre leaflet or the website of the respective Webasto representative of your country. Webasto Thermo & Comfort SE Postfach 1410...