Related Manuals for Webasto 80 Series
Summary of Contents for Webasto 80 Series
- Page 1 Marine Roof Installation Instructions Marinedach Einbauanweisung Toit ouvrant Marine Notice de montage Marine schuifdak Montagehandleiding Tetti per la Nautica Istruzioni di montaggio 80-100 Series 80-100er Serie Série 80-100 80-100 Series 80-100 Series...
- Page 2 80-100 Series TABLE OF CONTENTS / INHALTSVERZEICHIS / INDEX / INHOUDSOPGAVE / INDICE English ............................5 INTRODUCTION ....................7 OPERATION ......................7 PRE-INSTALLATION ...................8 SEAL COMPRESSION ..................13 INSTALLATION ....................14 ELECTRICAL CONNECTIONS ................17 RESETTING ......................18 ELECTRICAL DIAGRAM ..................19 SAFETY ......................20 SUPPORT ......................21 TECHNICAL DATA .....................21 CHECKLIST ......................23 Deutsch ..........................25 EINLEITUNG ......................27...
- Page 3 80-100 Series Italiano..........................85 INTRODUZIONE....................87 FUNZIONAMENTO ................... 87 PRE-INSTALLAZIONE ..................88 COMPRESSIONE DELLA TENUTA ..............93 INSTALLAZIONE ..................... 94 COLLEGAMENTI ELETTRICI ................97 RESETTAGGIO ....................98 SCHEMA ELETTRICO ..................99 SICUREZZA ....................100 ASSISTENZA ....................101 DATI TECNICI ....................101 LISTA DI CONTROLLO..................
- Page 4 Do NOT install or repair Webasto roofs, if you have not successfully finished the training by Webasto for acquiring the necessary technical skills. Do NOT install or repair Webasto roofs, if you do not have the necessary technical documentation, tools or equipment.
- Page 5 80-100 Series SCOPE OF DELIVERY • Top frame (incl. 2 motors, mechanisms, wiring, rocker switch) • Hinge bodies, left and right (incl. sliding mechanism) • Rear rails, 2 pcs • Rear rail covers, 2 pcs • Rear rail end caps, 2 pcs •...
- Page 6 80-100 Series INTRODUCTION The Webasto 80 Series is an electrically operated sliding roof for comfort purposes. The sliding roof has been designed for use on motor and sailing yachts and can be used in the toughest conditions. It is suitable for fitting in area III (or area II, depending on your order) and usage for ship type with design- category A (ocean-worthy).
- Page 7 80-100 Series PRE-INSTALLATION Marine Roof has to be installed on surface with shape specified below. Deck must be sufficiently strong at installation point. If not, reinforcement must be made. Note: Illustration is an example! Deck shape: - Lengthwise: uncurved, straight. - Cross direction: according to your order.
- Page 8 80-100 Series - Drill remaining holes ø 4.2 mm and cut thread M5. - Remove top frame. Important: Do not damage seal when drilling holes. - Apply bead of sealant along contour of roof aperture. Also around fixing holes. - Place top frame again. - Aluminium or steel deck: Place and tighten fixing screws.
- Page 9 80-100 Series For other panels (glass, sandwich, ...): - Attach the 2 forks (these are customer specific) to panel. - With mechanism in “tilt” position, 10 ~ 20 cm open: Place panel assembly on top of top frame and attach forks to LH and RH lever assemblies with 2 hexagon socket head screws M6 and 2 bushings.
- Page 10 80-100 Series - Drill fixing holes H1 (front holes in rear rails only) ø 5 mm and cut thread M6 in deck (LH and RH). Place fixing screws in holes H1, just hand-tight. Use pan, dome or round head screws. Alternative fixation with self tapping screws: - drill holes with correct diameter - place screws in holes H1...
- Page 11 80-100 Series - Drill rear fixing holes H2 ø 5 mm and cut thread M6 in deck. Place fixing screw in each hole, just hand-tight. Alternative fixation with self tapping screws: - drill holes with correct diameter - place screws in holes H2 rear...
- Page 12 80-100 Series SEAL COMPRESSION - Close sliding roof completely. - Measure distance between top frame and panel 12 mm assembly. Ideally, this is 12 mm.
- Page 13 80-100 Series INSTALLATION - Drill remaining fixing holes ø 5 mm and cut thread M6 in deck. Alternative fixation with self tapping screws: drill holes with correct diameter - Remove rear rails. - Apply bead of sealant around all fixing holes. - Place rear rails and all fixing screws.
- Page 14 80-100 Series For GRP panels: - Place panel assembly again. Push sliding mechanism into back side rear rails. - With mechanism in “tilt” position, 10 ~ 20 cm open: Attach forks on panel assembly to LH and RH lever assemblies with 2 hexagon socket head screws M6 and 2 bushings.
- Page 15 80-100 Series - Press rear rail covers into rear rails and cut excessive length. Check if there is grease on inside of rear rails (A) and tracks (B). ® If not, apply a thin layer of grease (Isoflex Topas L32) to inside of rear rails (A) and tracks (B) to ensure smooth sliding.
- Page 16 80-100 Series ELECTRICAL CONNECTIONS Determine switch position and install it. Webasto customer Connect battery 12 V DC. Red: + 12 V DC, continuous, fused with 40 A. Orange: + 12 V DC, continuous, fused with 40 A. Yellow: – (minus)
- Page 17 80-100 Series Different switch: In case another switch is used to operate the roof, it must be switched minus from the motors. Connect the wires as follows: - Black and red => close roof - Black and brown => open roof CLOSING ROOF MANUALLY If the drive shafts of the motors cannot be turned with the emergency keys use the following instruc-...
- Page 18 80-100 Series - Close roof manually by pushing the glass panel towards the close position at the front. IWARNING Entrapment by closing the roof Injuries or suffocation. The glass panel will sink by itself using its own weight in the top frame. - When closing the roof, ensure to keep all body parts and/or obstructions away from the marine roof opening.
- Page 19 80-100 Series ELECTRICAL DIAGRAM Webasto customer 40 Amp 1 = motors with control units 80 Series = brown 2 = connectors = yellow 3 = fuse 40 A = orange = red 4 = battery 12 V DC = black...
- Page 20 80-100 Series 10. SAFETY Sliding roof must not be used as escape hatch. Ensure that another hatch is accessible for emergencies. Do not to stick out any limbs when closing the roof! Not designed as walking surface!
- Page 21 80-100 Series 11. SUPPORT For more details and updates, please check Webasto's technical website: https://dealers.webasto.com 12. TECHNICAL DATA X = direction of travel of boat...
- Page 22 80-100 Series Description 80 Series General Part no. according to your order Operation Continuous electric Operating voltage 12 V DC, 40 A Control panel Rocker Switch Installation method Frame and rear rails screwed on deck Average installation time 8 hours Frame materials AlMg Si 0.5...
- Page 23 80-100 Series 13. CHECKLIST Check installation and functionality. See also Operating Instructions. INSTALLATION Clean All parts clean before operating roof. No dirt, dust and small particles. Examples: - No small particles in rear rails, front rails or mechanism (from drilling holes for fixation top frame and rear rails): causes damage and corrosion of rear rails.
- Page 24 Dans le cas d'une version redigee en plusieurs langues, l'anglais est alors la langue qui fait foi. Pour trouver le numéro de téléphone du pays concerné, veuillez consulter le dépliant des points-service Webasto ou la page web de la représentation Webasto de votre pays.