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Summary of Contents for Webasto BlueCool S Series
- Page 1 Marine self-contained air- Installation Instructions conditioning systems BlueCool S Series...
- Page 2 Only genuine Webasto parts may be used. See also accessories catalogue and spare parts lists. NEVER try to install or repair Webasto cooling and heating systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly.
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Page 3: Table Of Contents
BlueCool S Series Table of Contents About This Document ..............1 Important Notes . - Page 4 BlueCool S Series Wiring diagrams ............... 22 Operation .
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Page 5: About This Document
BlueCool S Series 1 About This Document About This Document Special aspects are pointed out with the following symbols: CAUTION Particular danger of injuries or fatal accidents ATTENTION Particular danger of damage to components FLAMMABLE Particular danger of fire and explosion... -
Page 6: Important Notes
• Directive 2006/95/EC of the European Parliament application option, please contact your authorised Webasto and of the Council to approximate the laws of Marine dealer or phone us directly at the following number:... -
Page 7: Additional Documentation To Be Used
BlueCool S Series 2 Important Notes • Directive 2002/95/EC of the European Parliament and of the Council of 27 January 2003 on the restriction of the use of certain hazardous substances in electrical and electronic devices • DIN EN 387 (refrigeration systems and heat... -
Page 8: Delivery Scope
3 Delivery Scope BlueCool S Series Delivery Scope Fig. 1 Delivery scope The delivery scope contains: 1 = Electrical box 2 = Fixation brackets/ L clamp (4x) 3 = Air-conditioning unit 4 = Installation instructions 5 = Operating instructions 6 = Digital display... -
Page 9: Information On Unit
BlueCool S Series 4 Information on Unit Information on Unit Proper use The air-conditioning system is used to air-condition ships. The BlueCool S has been built according to the current state of technology and the recognised safety rules. Nevertheless, in case of improper or in appropriate use, danger to the life and limb of the user or others and impairments of the unit and other property may result. -
Page 10: Type Label
4 Information on Unit BlueCool S Series Type label The type label is located on the evaporator of the unit (see Fig. 4). You will find the output, order number and registration data there. Fig. 3 Example of type label Unit description Fig. -
Page 11: Dimensions And Minimum Distances
As a result, the refrigerant circuit is closed. NOTE With all Webasto air-conditioning systems, sea Fig. 5 Dimensions and minimum distances water flows through the condenser, which is sucked in via a pump. This ensures the cooling >... -
Page 12: Technical Data
4 Information on Unit BlueCool S Series Technical Data Model S8-R-230V- S10-R-230V- S13-R-230V- S16-R-230V- S20-R-230V- S27-R-230V- REV-R410a REV-R410a REV-R410a REV-R410a REV-R410a REV-R410a Cooling capacity [BTU/ 8,000 10,000 13,000 16,000 20,000 27,000 h] *1 Cooling capacity [kW] Rated voltage [V] Frequency [Hz] Current draw (run- 2.4 - 3.5... - Page 13 BlueCool S Series 4 Information on Unit Model S8-R-230V- S10-R-230V- S13-R-230V- S16-R-230V- S20-R-230V- S27-R-230V- REV-R410a REV-R410a REV-R410a REV-R410a REV-R410a REV-R410a Minimum distance 40 (100) (recommended dis- tance), at front Also see Fig. 5. Minimum distance 20 (150) (recommended dis- tance), at rear.
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Page 14: Installation
5 Installation BlueCool S Series Installation General information Installation location NOTE FLAMMABLE To ensure proper operation, the following must Danger of ignition of explosive gases! be observed: Danger of ship exploding. Do not install air-conditioning system in rooms •... -
Page 15: Installation Example
BlueCool S Series 5 Installation Installation example The illustration below shows an example of a typical installation of a BlueCool S air-conditioning system. Fig. 6 Installation example A) BlueCool S air-conditioning unit I) Sea water pump B) Digital display J) Sea valve... -
Page 16: Transporting Unit
5 Installation BlueCool S Series Transporting unit Mounting unit CAUTION ATTENTION The unit is heavy and can be carried Do not remove covers, caps or fittings! incorrectly! Danger of damage to the electrical components Danger of injury, damage to the system and oil and refrigerant loss. -
Page 17: Installing Sea Water Circuit
BlueCool S Series 5 Installation Installing sea water circuit NOTE The sea water components must be installed with a continuous uphill slope from the through- hull fitting to the strainer and pump to the air- conditioning unit. This ensures that no air bubbles collect in the sea water circuit which can lead to a malfunction of the pump. -
Page 18: Installing Through-Hull Fitting
Cascading of several BlueCool S Series systems supplied via one sea water pump and one sea water inlet is possible. However, the maximum number should be limited to four S- Series systems. -
Page 19: Installing Sea Water Strainer
BlueCool S Series 5 Installation 5.7.3 Installing sea water strainer 5.7.5 Installing sea water lines NOTE CAUTION • Match the size of the sea water strainer to Sea water enters when installed the sea water quality. incorrectly! If a great deal of dirt is to be expected, then Boat can sink;... - Page 20 Fig. 10 Fan outlet turned (on right) then bent at right angles must always be avoided, as they considerably restrict the air flow. All Webasto fans can be mounted in several positions to enable a straight outlet out of the fan. An example of proper installation is shown in Fig.
- Page 21 BlueCool S Series 5 Installation Screw out the screws of the fan motor and carefully remo- ve the fan without bending the impeller. The power cable to the fan can remain connected when doing so. The fastening screws of the fan housing are now acces- ...
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Page 22: Electrical Connections
Guide the connection cable through the PG cable gland and connect in the cable terminal (Fig. 14, No. 10). When operating several BlueCool S Series units with one sea water pump, observe Fig. 18, “BlueCool S (several units, 1 pump)”. - Page 23 (Fig. 14, No. 10). tor into the cable terminal (Fig. 14, No. 2) on the PCB. When operating several BlueCool S Series units with a sea Connect the earthing cable on the earthing terminal to water pump, observe Fig.
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Page 24: Mounting Digital Display And Cabin Temperature Sensor
The infrared remote control is based on the standard See Fig. 14. protocols also used by television sets and other household appliances. Although the Webasto control elements are designed so that interference with most TV models is NOTE avoided, the user should note that interactions with... -
Page 25: Pc Diagnosis
The parameter shows the display "1.x" on the digital display. The parameter is to have the value 1 for the activated remote control. 6.5.2 PC diagnosis PC diagnostic software is available for the BlueCool S Series. Please see the corresponding documentation for additional information on this subject. -
Page 26: Wiring Diagrams
7 Wiring diagrams BlueCool S Series Wiring diagrams Fig. 14 Electrical wiring 1 = Fan motor 7 = PC diagnosis via USB 2 = Power supply 8 = Evaporator temperature sensor 3 = Low-pressure switch 9 = 4-way reverse valve... - Page 27 BlueCool S Series 7 Wiring diagrams Fig. 15 BlueCool S, without Soft Start...
- Page 28 7 Wiring diagrams BlueCool S Series Fig. 16 BlueCool S8 to S20, with Soft Start...
- Page 29 BlueCool S Series 7 Wiring diagrams Fig. 17 BlueCool S27, with Soft Start...
- Page 30 7 Wiring diagrams BlueCool S Series Fig. 18 BlueCool S (several units, 1 pump)
- Page 31 BlueCool S Series 7 Wiring diagrams Fig. 19 Connection of power supply unit for WB200 sea water pump...
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Page 32: Operation
8 Operation BlueCool S Series Operation Description Switching on system After connecting the power supply, first all LEDs and all segments of the numeric display flash for a few seconds, then "INIT" briefly appears on the digital display. The display “50H” or “60H” follows, depending on which voltage the system is operated on, for example 115 V/60 Hz or 230 V/50 Hz. -
Page 33: Switching On Cooling Mode/Heating Mode
BlueCool S Series 8 Operation Switching on cooling mode/heating Confirm the entry by pressing the "On/Off" button or wait at least 5 seconds so that the entered value is au- mode tomatically adopted. NOTE The system only cools under the following... -
Page 34: Commissioning
9 Commissioning BlueCool S Series Commissioning Checking connections Checking operation of condensed- water drain Check all connections: Pour water into the condensate tray and check it for pro- – Check the electrical connections for firm seating. per drainage. -
Page 35: Overview Of Programming Functions
BlueCool S Series 10 Overview of Programming Functions Overview of Programming Functions Table 2 Operating structure Operating level Setting level 2 Setting level 3 Display setpoint Setpoint temperature 15 °C, Setpoint temperature 29 °C, 1-5, A Fan speed temperature 59 °F 85 °F... -
Page 36: Entering Setting Levels
10 Overview of Programming Functions BlueCool S Series 10.1 Entering setting levels 10.1.1 Entering Setting level 1 Pressing the function button advances one step in the programming process. For additional information, see Chapter 10.2.1, Table 4. If the air-conditioning system is switched on, Setting level 1 can be reached by repeatedly pressing the function button Setting level 2 can be exited at any time with the “On/Off"... -
Page 37: Description Of Programming Codes
BlueCool S Series 10 Overview of Programming Functions 10.2 Description of programming codes 10.2.1 Operating level and Setting levels 1, 2 and 3 NOTE The parameters from Parameter No. 2 can only be displayed or set after the access code has been entered. - Page 38 10 Overview of Programming Functions BlueCool S Series Table 4 Parameter list of programming functions for Setting level 2 Display Parameter Value Range Assignment Factory Set- See Page ting Undervoltage switch-off 180 to 210 Activation or deactiva- 00 to 01...
- Page 39 BlueCool S Series 10 Overview of Programming Functions Table 5 Parameter list of programming functions for Setting level 3 Display Parameter Value Range Assignment Factory Set- See Page ting Temperature unit 00 to 01 00 = °C 01 = °F Switch-off temperature, -4 to 15 °C...
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Page 40: Explanation Of Parameters
10 Overview of Programming Functions BlueCool S Series 10.3 Explanation of parameters 10.3.1 Operating level Parameter hd: Heating time in dehumidification cycle in operating mode F07 Setting range: 01 to 99 Parameter b: Fan speed Factory setting: Setting range: 1, 2, 3, 4, 5, A... -
Page 41: Setting Level 2
25 to 100 must be set to 01. Factory setting: Although the Webasto digital displays are designed so that The speed at fan speed “3” can be set with this parameter. interference with most TV models or household appliances If this value is adjusted, a permanent humming noise can by the remote control is avoided, the user should note that result when using an AC fan. - Page 42 10 Overview of Programming Functions BlueCool S Series Parameter c: Access code for setting levels Setting range: 00 to 99 Factory setting: The access code for the setting levels is stored in this parameter to prevent accidental changing of the programmed values.
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Page 43: Setting Level 3
BlueCool S Series 10 Overview of Programming Functions 10.3.4 Setting level 3 Parameter 2: Switch-on temperature, compressor cooling Setting range: 2 to 18 °C Parameter u: Temperature unit 35 to 65 °F Setting range: 00, 01 Factory setting: 4 °C Factory setting: 39 °F... - Page 44 10 Overview of Programming Functions BlueCool S Series Parameter 5: Switch-on/switch-off hysteresis Parameter 8: Firmware version compressor Display value of current firmware version. Setting range: 0.1 to 0.8 °C 0.2 to 1.4 °F Factory setting: 0.8 °C Resetting setting values to factory setting 1.4 °F...
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Page 45: Inspection And Maintenance
The sea water circuit is only to be cleaned by an expert carried out at regular intervals and when switching on the (installer or Webasto Service Centre). air-conditioning system so that the system continues to function properly and maintains its performance level for many years. -
Page 46: Checklist For Inspection And Maintenance
11 Inspection and Maintenance BlueCool S Series 11.4 Checklist for inspection and maintenance Table 6 Checklist for inspection and maintenance Date Check the air filter on the evaporator and clean if necessary. See Chapter 11.1 and Fig. 4, No. 8. -
Page 47: Decommissioning
BlueCool S Series 12 Decommissioning Decommissioning If the air-conditioning system is to be decommissioned, e.g. during the winter, the following procedure must be complied with: Switch off the system by pressing the “On/Off” button Disconnect the power supply. -
Page 48: Faults
CAUTION Use only genuine spare parts! A01: Switch-off of compressor due to low pressure Always use genuine Webasto spare parts to • Pressure switch defective or power circuit interruption/ ensure fault-free operation of the air- short circuit. -
Page 49: Faults Not Displayed On Digital Display
BlueCool S Series 13 Faults • Heating mode: • Check the air ducts/the fan. Air supply insufficient If the air flow is interrupted with the compressor Measures: running, the evaporator can completely freeze, Check air supply. causing the entire air flow to be blocked. - Page 50 13 Faults BlueCool S Series...
- Page 52 82199 Gilching Germany Visitors’address: Friedrichshafener Str. 9 82205 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com The telephone number of each country can be found in the Webasto service center leaflet or the website of the respective Webasto representative of your country.
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