SICK C4000 Palletizer Advanced Operating Instructions Manual

SICK C4000 Palletizer Advanced Operating Instructions Manual

Safety light curtain
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O P E R A T I N G I N S T R U C T I O N S
C4000 Palletizer Standard/Advanced
C4000 Fusion
Safety light curtain
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Summarization of Contents

C4000 Palletizer Standard/Advanced & C4000 Fusion Safety Light Curtain
Operating Instructions
Official manual detailing the operation of the C4000 safety light curtain.
1 About This Document
1.1 Document Overview and Scope
Explains the manual's purpose, target audience, and applicability.
2 On Safety
2.1 Qualified Safety Personnel
Defines criteria for personnel involved in installation, commissioning, and servicing.
3 Product Description
3.1 Special Features
Details unique characteristics of C4000 Palletizer, Advanced, and Fusion models.
3.2 Operating Principle
Explains how the safety light curtain functions and its operating modes.
3.3 Status Indicators
Describes the meaning of visual indicators for device status and errors.
4 Configurable Functions
Core Safety Functions
Covers Restart Interlock, EDM, Emergency Stop, and Bypass functions.
Operational & Diagnostic Functions
Includes ADO, Virtual Switches, Beam Coding, Scanning Range, Sampling, Resolution, Sender Test.
5 Configuration of Blanking
Dynamic Blanking Modes
Covers Object Entry Monitoring, Goods Detection, Pallet Detection, and Pattern Recognition.
Static & Geometric Blanking
Includes Fixed Blanking Areas and Blanking Geometrically Even Objects.
6 Mounting
6.1 Measures to Prevent Bypassing Protection
Methods to prevent unauthorized access to the protective field.
6.2 Determining Safety Distance (Horizontal)
Calculation of safety distance for horizontal installation.
6.3 Calculating Safety Distance (Vertical)
Calculation of safety distance for vertical installation.
6.4 Steps for Device Mounting
General procedures for mounting the safety light curtain.
7 Electrical Installation
7.1 System & Extension Connections
Details pin assignments for M26x11+FE system and extension connections.
7.2 Configuration & Test Connections
Covers serial interface, sender test, and ADO connections.
7.3 Safety Input/Output Connections
Covers EDM, Reset, Emergency Stop, Bypass, and Virtual Switch connections.
7.4 Teach-in Pushbutton Connection
Wiring for the teach-in function pushbutton.
8 Commissioning
8.1 Display Sequence and Alignment
Explains power-up status indications and sender/receiver alignment procedures.
8.2 Test Procedures
Guidelines and procedures for testing the safety device.
9 Configuration
9.1 Default Delivery Status
Lists the factory default settings for the C4000.
9.2 Preparing for Configuration
Outlines necessary steps and requirements before configuring the device.
10 Care and Maintenance
Cleaning the Front Screen
Instructions for cleaning the front screen and additional screens.
11 Fault Diagnosis
11.1 Fault Handling and System Lock-out
General procedures for identifying and rectifying faults.
11.2 SICK Support
Guidance on contacting SICK for assistance with errors.
11.3 LED and 7-Segment Display Error Indicators
Explains the meaning of diagnostic LEDs and 7-segment display error codes.
11.4 Extended Diagnostics
Mentions advanced diagnostic capabilities via CDS software.
12 Technical Specifications
12.1 Data Sheet Summary
Provides detailed technical data, safety ratings, and system requirements.
12.2 Performance & Physical Characteristics
Covers Response Time, Tolerances, Weights, and Dimensional Drawings.
13 Ordering Information
13.1 Items Supplied
Lists all components included in the product package.
13.2 C4000 System Part Numbers
Details part numbers for different C4000 variants and configurations.
13.3 Optional Accessories
Information on front screens, deflector mirrors, and other accessories.
14 Annex
14.1 Compliance with EU Directives
States the manufacturer's declaration of conformity.
14.2 Manufacturer/Installer Checklist
Checklist for initial commissioning and recurring tests.
14.3 Index of Tables and Illustrations
Lists all tables and figures presented in the document.

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