SICK C4000 Select Operating Instructions Manual
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SICK C4000 Select Operating Instructions Manual

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Summary of Contents for SICK C4000 Select

  • Page 1 O P E R A T I N G I N S T R U C T I O N S C4000 Select Safety Light Curtain...
  • Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the com- pany SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.

  • Page 3: Table Of Contents

    Steps for mounting the device ................34 5.2.1 Mounting with swivel mount bracket ..........36 5.2.2 Mounting with side bracket ..............38 5.2.3 Mounting with rigid mounting bracket ..........40 Laser alignment ....................41 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 4 Swivel mount bracket ............... 66 11.4.4 Side mount bracket ................66 11.4.5 Standard L-type mounting brackets ..........67 11.4.6 Deflector mirror PNS75..............68 11.4.7 Deflector mirror PNS125..............69 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...
  • Page 5 12.11 Accessories......................75 13 Annex ..........................77 13.1 EC declaration of conformity ................77 13.2 Checklist for the manufacturer ................78 13.3 List of tables ......................79 13.4 List of illustrations....................80 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 6: About This Document

    These operating instructions are addressed to planning engineers, developers and the operators of plants and systems which are to be protected by one or several C4000 Select safety light curtains. It also addresses persons who integrate the C4000 Select into a ma- chine, initialize its use, or who are in charge of servicing and maintaining the device.

  • Page 7: Abbreviations

    Display indicators show the status of the 7@segment display of sender or receiver: Constant indication of characters, e.g. 2 When using an inverted mounting of the C4000 Select, you must take into account that the information presented by the 7-segment display will also be inverted.
  • Page 8 In practical operation, there may be a number of different dangerous states: machine movements electrical conductors visible or invisible radiation a combination of several risks and hazards © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 9: On Safety

    “e” in accordance with EN ISO 13 849@1:2006 The physical resolution of the C4000 Select is 30 mm with a maximum protective field width of up to 21 m and available protective field heights from 300 up to 1800 mm. Con- figurable parameters are set using DIP switches.

  • Page 10: Correct Use

    Correct use The C4000 Select safety light curtain must be used only as defined in section 2.2 “Applica- tions of the device”. It must be used only by qualified safety personnel and only on the machine where it has been installed and initialized by qualified safety personnel in accordance with these operating instructions.

  • Page 11: Protection Of The Environment

    The operating instructions must be made available to the operator of the machine where the C4000 Select safety light curtain is installed. The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions.

  • Page 12: Product Description

    Please refer to chapter 11 “Technical specifications” on page 55 for the data sheet. Please refer to pages 64ff. for the dimensional drawings. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 13: The Light Curtain Principle

    C4000 Select 3.2.2 The light curtain principle The C4000 Select safety light curtain consists of a sender and a receiver (Fig. 1). Between these two units is the protective field, defined by a protective field height and a protective field width.
  • Page 14 I/O capability) Cascade of multiple C4000 Select systems The C4000 Select supports the cascade of up to three 1800 mm protective height C4000 Select sender and receiver pairs. This may be realized only when the extended I/O connec- tion is available. When three light curtains are cascaded together, a physical barrier may be necessary to prevent optical interference between the two light curtains configured with the same beam code if they are positioned too closely together.
  • Page 15 There are two methods of implementing C4000 Select cascades. The first method utilizes an extended I/O connection located on the top end cap for the first C4000 Select (host) and the second C4000 Select (guest 1). The third C4000 Select (guest 2) utilizes a system connection only.
  • Page 16 Cascade of C4000 Select and SICK S300/S3000 safety laser scanner The C4000 Select supports the cascade of a single SICK S300 or S3000 safety laser scan- ner. Connection of the S300 or S3000 occurs on the extended I/O connection to provide both power and connection of safety relevant signals (i.e.

  • Page 17: Examples Of Range Of Use

    S3000 safety laser scanner The C4000 Select safety light curtain operates correctly as a protective device only if the following conditions are met: The control of the machine must be electrical. The dangerous state of the machine must be transferable at any time into a safe state.

  • Page 18: Status Indicators And C4000 Select Message Center

    7@segment display. 3.4.1 Message center of the C4000 Select sender unit The message center for the C4000 Select sender unit has two LEDs that provide operatio- nal status as shown in the figure below: Fig. 9: Message center for...

  • Page 19: Message Center Of The C4000 Select Receiver Unit

    3.4.2 Message center of the C4000 Select receiver unit The message center for the C4000 Select receiver unit consists of several LED groups and a 7@segment LED display that provides operational status as shown in the figure below: Fig. 10: Message center for C4000 Select receiver unit Tab.

  • Page 20: Optional Integrated Led

    Output signal switching devices (OSSD)/safety outputs are OFF Green Output signal switching devices (OSSD)/safety outputs are ON No power is currently supplied to the receiver unit © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 21: Configuration

    You must ensure electrostatic discharge does not occur when handling the C4000 Select! Before handling the C4000 Select, you must ensure that any electrostatic charge is dis- WARNING charged. An electrostatic discharge that occurs on the C4000 Select may cause damage to the electronic boards.

  • Page 22: Extended I/O

    C4000 Select cascading options. When additional devices are cascaded with the C4000 Select, the safety outputs (OSSDs) of the host C4000 Select represent the logical value of all devices in the cascade. Tab. 9: C4000 Select exten-...

  • Page 23: Beam Coding

    Internal errors on safety capable inputs which prevent the inputs from returning to the safe state. An internal error on a safety capable input is a failure of the C4000 Select electrical input circuitry. Discrepancy of the dual-channel input evaluation Additional measures must be made to address any external errors that cannot be moni- tored internally by the C4000 Select.
  • Page 24 2), a minimum distance between the two systems must be implemented. The following figure provides information regarding the minimum distance “a” that must separate the two C4000 Select systems based on the distance D between the sender of system 1 and the receiver of system 2.

  • Page 25: Scanning Range

    Scanning range Scanning range defines the strength of the C4000 Select protective field beams in order to allow for longer distances between the C4000 Select sender and receiver devices. Match the scanning range with the protective field width! The scanning range of the system (host, guest 1 and guest 2) must be adapted to the pro- tective field width.
  • Page 26 900 mm. If you need more advice on mirror applications, please get in touch with your local SICK representative. Refer to chapter 4 “Configuration” on page 21 for additional details on DIP switch setting requirements for scanning range. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 27: Floating Blanking

    C4000 Select without causing a stop condition to occur. When an object that is larger than the floating blanking configuration of the C4000 Select, or when more than one object has been detected in the protective field of the C4000 Select, an immediate stop condition will occur.
  • Page 28 Operating Instructions C4000 Select When floating blanking has been implemented with a C4000 Select device, a hole is pro- duced in the protective field. With the aid of Tab. 14 you can determine the effective resolution of the safety light curtain at this point and the corresponding minimum object size that ensures that the C4000 Select safety outputs switch to inactive (low) (i.e.

  • Page 29: Installation And Mounting

    Persons who are in the hazardous area but not in the light path between sender and receiver are not detected by the C4000 Select system. It is therefore to be ensured that the hazardous area is fully visible and any dangerous state can only be initiated if there are no personnel in the hazardous area.

  • Page 30: Hazard Approach

    Direction of penetration Direction of penetration AOPD AOPD Floor Floor Angular Limit of Hazardous protective field area AOPD Direction of penetration Floor © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 31: Minimum Safety Distance According To Ansi/Csa Standards And Osha Regulations

    = 3.4 × (1.18 – 0.276) = 3.08 in Any additional response times that apply to your application must be accounted for in this Note calculation. 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 32: Minimum Safety Distance According To En 999 And En 294

    If the new value D 500 mm, then use 500 mm as the safety distance is referenced as “S” in EN 999 and EN 294. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 33: Minimum Distance To Reflective Surfaces

    Reflective surface Minimum distance a Field of view Distance D sender–receiver The field of view of the sender and receiver optics is identical. Note 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 34: Steps For Mounting The Device

    180° with respect to each other The maximum value used for D is 6 m for low scanning range and 19 m for high scanning range. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...
  • Page 35 If the laser warning labels are covered, e.g. on installation of the C4000 Select in a device column (accessory), you must apply a laser warning label in an appropriate location in close proximity to the sender unit.

  • Page 36: Mounting With Swivel Mount Bracket

    Attach the screws of the swivel mount bracket with a torque of between 2.5 and 3 Nm. Note Higher torques can damage the bracket; lower torques provide inadequate protection against vibration. Fig. 23: Composition of the swivel mount bracket Part No. 2030510 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...
  • Page 37 The safety light curtain can then also be adjus- ted later. The mounting nuts and bolts are not included in the delivery. 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 38: Mounting With Side Bracket

    Attach the bolts of the side bracket with a torque of between 5 and 6 Nm. Higher Notes torques can damage the bracket; lower torques provide inadequate protection against vibration. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...
  • Page 39 Notes accessible, allowing you later to adjust and lock the safety light curtain in position. The mounting nuts and bolts are not included in the delivery. 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 40: Mounting With Rigid Mounting Bracket

    The mounting nuts and bolts are not included in the delivery. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 41: Laser Alignment

    C4000 Select receiver unit until the system is properly aligned. To activate the laser, locate the button near the DIP switches in the C4000 Select sender unit. Press the button for more than 0.25 seconds. Once pressed and released, the laser will be illuminated for four (4) minutes.
  • Page 42 Do not look into the laser aperture! The laser alignment aid of the C4000 Select sender unit is rated Class 1 (eye safe) to applicable standards. However, as with any source of radiated energy (e.g. light), pro- WARNING longed, direct exposure to laser light may cause damage to vision.

  • Page 43: Electrical Installation

    SICK (see section 12.11 “Accessories” on page 75). System connections and extension connections in a cascaded system must be connect- ed only if the system is off line. 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 44: Bottom End Cap With System Connection M12 × 5 Male

    I/O connection! Wire colors shown in this table are in accordance with SICK C4000 Select M12 × 5 cable accessories. When utilizing other M12 × 5 cable manufacturers’ cables, you may need to verify that the conductor colors shown in this table correspond with the cable that you are using.
  • Page 45 Functional Earth Wire colors shown in this table are in accordance with SICK C4000 Select M12 × 5 cable accessories. When utilizing other M12 × 5 cable manufacturers’ cables, you may need to verify that the conductor colors shown in this table correspond with the cable that you are using.

  • Page 46: Top End Cap With Extended I/O M12 × 5 Female Connection

    Functional Earth Wire colors shown in this table are in accordance with SICK C4000 Select M12 × 5 cable accessories. When utilizing other M12 × 5 cable manufacturers’ cables, you may need to verify that the conductor colors shown in this table correspond with the cable that you are using.

  • Page 47: Commissioning

    Commissioning requires a thorough check by qualified safety personnel! Before you operate a system protected by the C4000 Select safety light curtain for the first time, make sure that the system is first checked and released by qualified safety person- WARNING nel.

  • Page 48: Test Notes

    If you wish to readjust the alignment later, press the laser activation button on the C4000 Select sender unit. The safety outputs of a host C4000 Select system that is cascaded will remain inactive (low) i.e. red until all guests have been correctly aligned and their corresponding outputs are active (high) i.e.

  • Page 49: Daily Functional Checks Of The Protective Device

    During all tests, the output LED should remain red. Note Fig. 33: Daily checks of the protective device 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 50: Configuration

    Operating Instructions C4000 Select Configuration Default delivery status As delivered the C4000 Select is configured ready for protective operation. The following tables indicate the default switch settings for C4000 Select sender and receiver units: Tab. 23: Default DIP switch Switch Description...

  • Page 51: Care And Maintenance

    C4000 Select Care and maintenance The C4000 Select safety light curtain is maintenance-free. The front screen of the C4000 Select safety light curtain and any additional front screen(s) (see “Additional front screen (weld spark guard)” on page 74) should be cleaned at regular intervals and when dirty.

  • Page 52: Fault Diagnosis

    1 through 6. To place the device back in operation: Rectify the cause of the fault as per Tab. 28. Switch the power supply for the C4000 Select off and on again (e.g. by unplugging the system connection and reinserting it).
  • Page 53 LEDs are between sender and make any necessary LEDs Green receiver units adjustments in order to have all five alignment LEDs Green Clean C4000 Select front windows 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 54: Error Displays Of The 7@Segment Display

    If extended I/O function is disabled, verify no guest device is connected at extended I/O connection If no extended I/O connection is present and this error code exists, replace device © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 55: Technical Specifications

    EN 60 204@1. Suitable power supplies are available as accessories from SICK. Within the limits of U For detailed information regarding the accurate interpretation of this data, please contact your local SICK representative. EN 954@1 is valid until 29.11.2009. After this date, only its successor EN ISO 13 849@1:2006 may be used.
  • Page 56 Make sure to limit the individual line core resistance to the downstream controller to this value to ensure that a short-circuit between the outputs is safely detected. (Also note EN 60 204 Electrical Machine Equipment, Part 1: General Requirements.) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...
  • Page 57 In order to satisfy enclosure rating, the cover plate over the DIP switches must be secured correctly. Further, system and extended I/O cables must be rated IP 65 or better and must also be attached to the C4000 Select correctly. You must use protective caps that are suitable for IP 65 enclosure rating for any unused connectors.

  • Page 58: Response Time

    1 is described in section 11.2.2 “Calculating the guest 1 response time” on page 59. – The response time for guest 2 using a C4000 Select system as guest 2 is described in section 11.2.3 “Calculating the guest 2 response time” on page 60.

  • Page 59: Calculating The Guest 1 Response Time

    4 of the table below. Identify the response time value that corresponds to your C4000 Select guest 1 based on the beam code DIP switch setting (i.e. Uncoded, Beam code 1 or Beam code 2 operation) and the protective height that is used.

  • Page 60: Calculating The Guest 2 Response Time

    2 position. Identify the response time value that corresponds to your guest 2 C4000 Select based on the beam code DIP switch setting (i.e. Uncoded, Beam code 1 or Beam code 2 operation) and the protective height that is used.
  • Page 61 C4000 Select host and S3000 safety laser scanner as guest 1 The calculation example shown below is based on the following: C4000 Select, 900 mm protective height, beam code 1, with 1 beam floating blanking S3000 safety laser scanner as guest 1 with 60 ms response time based on scanner configuration Tab.
  • Page 62 Host-guest 1-guest 2 C4000 Select system The calculation example shown below is based on the following: Host C4000 Select, 900 mm protective height, beam code 1, with 1 beam floating blanking Guest 1 C4000 Select, 1200 mm protective height, beam code 2, floating blanking is...

  • Page 63: Table Of Weights

    4.936 kg 4.870 kg 1500 5.866 kg 5.778 kg 1800 Add the following additional weight(s) for options that apply to your C4000 Select system: Additional weight considerations [g] (typical) 0.011 kg 0.011 kg Top extension connection 0.014 kg 0.040 kg...

  • Page 64: Dimensional Drawings

    C4000 Select receiver dimensions for front and side views, with system connection, with system connection and top extension connection, with system and extension connection on bottom and with top end cap LED; units in mm. Values are typical; consult SICK for engineering.

  • Page 65: C4000 Select Sender (All Variants)

    11.4.2 C4000 Select sender (all variants) C4000 Select sender dimensions for front and side views, with system connection, with system connection and top extension connection and with system and extension connec- tion on bottom; units in mm. Values are typical; consult SICK for engineering.

  • Page 66: Swivel Mount Bracket

    Fig. 36: Dimensional drawing, swivel mount bracket (mm) 12.5 Part No. 2030510 11.4.4 Side mount bracket Fig. 37: Dimensional drawing, side bracket (mm) 34.5 Part No. 2019506 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 67: Standard L-Type Mounting Brackets

    Technical specifications Operating Instructions Chapter 11 C4000 Select 11.4.5 Standard L-type mounting brackets Fig. 38: Standard L>type mounting bracket (mm) Part No. 7021352 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 68: Deflector Mirror Pns75

    The protective function of the system will be affected and the system will thus become unsafe. This would mean that the operator is at risk. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 69: Deflector Mirror Pns125

    The protective function of the system will be affected and the system will thus become unsafe. This would mean that the operator is at risk. 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 70: Ordering Information

    1204191 1043113 (XC40S-0903A0A00AA0) (XC40E-0903A0A0AAA0) (XC40P-0903A0A0AAA0) 1204118 1204102 1043114 1200 (XC40S-1203A0A00AA0) (XC40E-1203A0A0AAA0) (XC40P-1203A0A0AAA0) 1204119 1204137 1043115 1500 (XC40S-1503A0A00AA0) (XC40E-1503A0A0AAA0) (XC40P-1503A0A0AAA0) 1204112 1204138 1043116 1800 (XC40S-1803A0A00AA0) (XC40E-1803A0A0AAA0) (XC40P-1803A0A0AAA0) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 71: C4000 Select With Integrated Led Status Indicator

    1204147 1043125 (XC40S-0903A0A00AB0) (XC40E-0903A0A0CAB0) (XC40P-0903A0A0CAB0) 1204148 1204149 1043126 1200 (XC40S-1203A0A00AB0) (XC40E-1203A0A0CAB0) (XC40P-1203A0A0CAB0) 1204150 1204151 1043127 1500 (XC40S-1503A0A00AB0) (XC40E-1503A0A0CAB0) (XC40P-1503A0A0CAB0) 1204152 1204153 1043128 1800 (XC40S-1803A0A00AB0) (XC40E-1803A0A0CAB0) (XC40P-1803A0A0CAB0) 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 72: C4000 Select With Bottom End Cap System And Extension Connections

    The extension and system connections are both incorporated into the bottom end cap of the devices. An LED indicator (360° view) that provides safety output status infor- mation is integrated into the top end cap of the C4000 Select receiver unit. Tab. 48: C4000 Select with...

  • Page 73: C4000 Select With Bottom Extension Connection (Receiver Only)

    The extension and system connections are both incorporated into the bottom end cap of the devices. An LED indicator (360° view) that provides safety output status information is integrated into the top end cap of the C4000 Select receiver unit. Tab. 50: C4000 Select with...

  • Page 74: Additional Front Screen (Weld Spark Guard)

    1200 PNS125-154 1019433 1500 PNS125-184 1019435 1800 Dimensional drawing see Fig. 40 on page 69. Effect on the scanning range see Tab. 13 on page 26. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 75: Accessories

    Standard “L” type mounting bracket kit (see page 67) 7021352 S300 and S3000 system plugs are sold separately. Please refer to the device operating instructions for system plug details and ordering information. 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 76 T-splitter M12 T-splitter used for single connection of sender and receiver 6030664 unit(s) in standalone or cascade applications. Maximum load current not to exceed 4 A. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 77: Annex

    Chapter 13 C4000 Select Annex 13.1 EC declaration of conformity You can obtain the complete EC declaration of conformity via the SICK homepage on the Note Internet at: www.sick.com 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 78: Checklist For The Manufacturer

    18. Has the information label “Important Information” for the daily check been attached so that it is well visible for the operator? This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...

  • Page 79: List Of Tables

    Tab. 22: Displays shown during the power-up cycle ............47 Tab. 23: Default DIP switch settings for C4000 Select sender unit........50 Tab. 24: Default DIP switch settings for C4000 Select receiver unit when extended I/O connection is not present .................50 Tab. 25: Default DIP switch settings for C4000 Select receiver unit when extended I/O connection is available ..................50...

  • Page 80: List Of Illustrations

    Tab. 36: Response time calculation for C4000 Select host and S3000 safety laser scanner as guest 1 ....................61 Tab. 37: Response time cal-culation for host-guest 1-guest 2 C4000 Select system ..62 Tab. 38: Weight of sender and receiver C4000 Select ............63 Tab.
  • Page 81 Fig. 38: Standard L@type mounting bracket (mm) ...............67 Fig. 39: Dimensional drawing deflector mirror PNS75 (mm) ..........68 Fig. 40: Dimensional drawing deflector mirror PNS125 (mm) ...........69 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 82 Annex Chapter 13 Operating Instructions C4000 Select © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012247/RI61/2007-11-30...
  • Page 83 Annex Operating Instructions Chapter 13 C4000 Select 8012247/RI61/2007-11-30 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 84 E-Mail info@sick.nl Norge Phone +47 67 81 50 00 E-Mail austefjord@sick.no Österreich More representatives and agencies Phone +43 (0)22 36 62 28 8-0 in all major industrial nations at www.sick.com E-Mail office@sick.at SICK AG | Waldkirch | Germany | www.sick.com...

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