GEM eSyDrive 567 Operating Instructions Manual
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GEM eSyDrive 567 Operating Instructions Manual

Aseptic control valve with motorized esydrive actuator
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GEMÜ 567 eSyDrive
Aseptic control valve with motorized eSyDrive actuator
Operating instructions
EN
further information
webcode: GW-567

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Summary of Contents for GEM eSyDrive 567

  • Page 1 GEMÜ 567 eSyDrive Aseptic control valve with motorized eSyDrive actuator Operating instructions further information webcode: GW-567...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 23.11.2022 GEMÜ 567 eSyDrive 2 / 60 www.gemu-group.com...

  • Page 3: Table Of Contents

    Definition of terms ........Warning notes ..........2 Safety information ..........3 Product description ..........4 Correct use ............5 GEMÜ CONEXO ............ 6 Order data - eSyDrive ........... 7 Technical data ............. 8 Dimensions ............9 Manufacturer's information ........

  • Page 4: General Information

    – Lists 1.3 Definition of terms Hot plant components! Working medium The medium that flows through the GEMÜ product. PD = Plug Diaphragm Danger - high voltage! 1.4 Warning notes Wherever possible, warning notes are organised according to the following scheme:...

  • Page 5: Safety Information

    14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 60 GEMÜ 567 eSyDrive...
  • Page 6 Moves actuator to the closed position Manual opera- Starting initialisation tion Actuator switched off (OFF mode) Manual opera- tion (on-site) Software update alternating On-site initialisa- tion (buttons) Remote initial- isation (via Di- gIn) GEMÜ 567 eSyDrive 6 / 60 www.gemu-group.com...
  • Page 7 3.1.3.2 High visibility LEDs 3.2 Description The GEMÜ 567 eSyDrive 2/2-way diaphragm globe valve is a precise motorized control valve for sterile applications. The GEMÜ eSyDrive hollow shaft actuator can be operated as an actuator with integrated positioner or process controller. Flow rates range from 80 l/h to 63 m³/h, depending on the version.
  • Page 8 PTFE plug diaphragm with regulating cone 3.5 PD seal system with bypass only for actuator size 2 Item Name Materials Plug diaphragm FKM, PTFE PTFE Support ring 1.4435 (316L) O-ring Regulating cone 1.4435 (316L) Bypass valve diaphragm GEMÜ 567 eSyDrive 8 / 60 www.gemu-group.com...

  • Page 9: Correct Use

    12103529 I 0001 Item number Traceability number Counting number The month of manufacture is encoded in the traceability num- ber and can be obtained from GEMÜ. The product was manu- factured in Germany. 4 Correct use Fig. 5: Diaphragm RFID chip DANGER Danger of explosion! ▶...

  • Page 10: Order Data - Esydrive

    *) for inner pipe diameters < 6 mm, in the spigot Ra ≤ PTFE 0.38 μm bypass diaphragm code 54 Ra ≤ 0.4 µm (15 µin.) for media wetted surfaces, 1536 in accordance with DIN 11866 H4, mechanically polished internal GEMÜ 567 eSyDrive 10 / 60 www.gemu-group.com...
  • Page 11 Ra ≤ 0.4 µm (15 µin.) for media wetted surfaces, in accordance with DIN 11866 H4, mechanically polished internal 13 Actuator+interface eSyDrive and analogue 14 Special version Special version for 3A 15 CONEXO Integrated RFID chip for electronic identification and traceability www.gemu-group.com 11 / 60 GEMÜ 567 eSyDrive...

  • Page 12: Technical Data

    Ambient temperature: -10 — 60 °C Storage temperature: 0 — 40 °C 7.3 Pressure Operating pressure: 0 — 10 bar Pressure/Temperature diagram -20 -10 0 Temperature [°C] GEMÜ 567 eSyDrive 12 / 60 www.gemu-group.com...
  • Page 13 GH2, LH2 8.0 m³/h GJ3, LJ3 12.5 m³/h GK4, LK4 14.0 m³/h GK5, LK5 18.0 m³/h GK6, LK6 25.0 m³/h GM7, LM7 32.0 m³/h GM8, LM8 40.0 m³/h GN9, LN9 50.0 m³/h GNK, LNK 63.0 m³/h www.gemu-group.com 13 / 60 GEMÜ 567 eSyDrive...
  • Page 14 0, 17, 86 1.5 m 1.8 m 2.1 m 60, 82 1.8 m 2.1 m 2.1 m 59, 88 1.8 m 2.1 m AG = actuator size Kv values determined acc.to DIN EN 60534. GEMÜ 567 eSyDrive 14 / 60 www.gemu-group.com...
  • Page 15 Control operation - Class C acc. to EN 15714-2 (1,800,000 start-ups and 1200 start-ups per hour). Open/Close duty – Minimum 1,000,000 switching cycles at room temperature and permissible duty cycle. Duty cycle: Control operation - Class C acc. to EN 15714-2. Open/Close duty - Continuous duty www.gemu-group.com 15 / 60 GEMÜ 567 eSyDrive...
  • Page 16 7.7.3 Digital input signals Digital inputs: Function: selectable using software Voltage: 24 V DC Logic level "1": >14 V DC Logic level "0": < 8 V DC Input current: typ. 2.5 mA (at 24 V DC) GEMÜ 567 eSyDrive 16 / 60 www.gemu-group.com...
  • Page 17 The actuator and the PC must be in the same network to use the web server. The IP address of the actuator is entered in the web browser and the actuator can then be parametrised. In order to use more than one actuator, a definitive IP address must be assigned to each actuator in the same network. www.gemu-group.com 17 / 60 GEMÜ 567 eSyDrive...

  • Page 18: Dimensions

    Notes: Moving to the error position is only possible with full power supply. This behaviour is not a safety position. The valve must be operated with a GEMÜ 1571 emergency power supply module (see accessories) to ensure the function in case of voltage loss.
  • Page 19 18.0 45.0 75.0 20.0 10.0 44.0 21.0 40.0 18.0 45.0 75.0 20.0 15.0 44.0 21.0 37.5 18.0 55.0 95.0 25.0 20.0 54.0 26.0 50.0 22.0 55.0 95.0 25.0 20.0 54.0 26.0 50.0 28.0 www.gemu-group.com 19 / 60 GEMÜ 567 eSyDrive...
  • Page 20 20.0 46.5 18.5 39.5 13.0 45.0 75.0 20.0 46.5 18.5 38.5 13.0 45.0 75.0 20.0 43.5 21.5 44.5 19.0 45.0 75.0 20.0 43.5 21.5 43.5 19.0 45.0 75.0 20.0 43.5 21.5 42.5 19.0 GEMÜ 567 eSyDrive 20 / 60 www.gemu-group.com...
  • Page 21 Material code 41 , 43 Seat Øz Ød □E size (code) 73.0 112.0 20.0 32.0 62.0 31.0 54.5 38.0 73.0 112.0 20.0 32.0 60.4 32.6 53.0 41.0 73.0 112.0 20.0 38.0 60.4 32.6 56.0 41.0 www.gemu-group.com 21 / 60 GEMÜ 567 eSyDrive...
  • Page 22 42.38 4.88 19.05 1.65 45.0 75.0 20.0 43.6 21.4 41.38 3.88 19.05 1.65 45.0 75.0 20.0 10.0 43.6 21.4 40.38 2.88 19.05 1.65 45.0 75.0 20.0 15.0 43.6 21.4 37.88 0.38 19.05 1.65 GEMÜ 567 eSyDrive 22 / 60 www.gemu-group.com...
  • Page 23 1) Connection type Code 59: Spigot ASME BPE / DIN 11866 series C 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 23 / 60 GEMÜ 567 eSyDrive...
  • Page 24 1) Connection type Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 eSyDrive 24 / 60 www.gemu-group.com...
  • Page 25 1) Connection type Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 25 / 60 GEMÜ 567 eSyDrive...
  • Page 26 Dimensions in mm AG = actuator size 1) Connection type Code 0: Spigot DIN 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 eSyDrive 26 / 60 www.gemu-group.com...
  • Page 27 Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 27 / 60 GEMÜ 567 eSyDrive...
  • Page 28 1) Connection type Code 59: Spigot ASME BPE / DIN 11866 series C 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 eSyDrive 28 / 60 www.gemu-group.com...
  • Page 29 1) Connection type Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 29 / 60 GEMÜ 567 eSyDrive...
  • Page 30 AG = actuator size 1) Connection type Code 82: Clamp DIN 32676 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 eSyDrive 30 / 60 www.gemu-group.com...
  • Page 31 AG = actuator size 1) Connection type Code 82: Clamp DIN 32676 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 31 / 60 GEMÜ 567 eSyDrive...
  • Page 32 AG = actuator size 1) Connection type Code 86: Clamp DIN 32676 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 eSyDrive 32 / 60 www.gemu-group.com...
  • Page 33 AG = actuator size 1) Connection type Code 86: Clamp DIN 32676 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 33 / 60 GEMÜ 567 eSyDrive...
  • Page 34 Dimensions in mm AG = actuator size 1) Connection type Code 88: Clamp ASME BPE 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 eSyDrive 34 / 60 www.gemu-group.com...
  • Page 35 Dimensions in mm AG = actuator size 1) Connection type Code 88: Clamp ASME BPE 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 35 / 60 GEMÜ 567 eSyDrive...
  • Page 36 AG = actuator size 1) Connection type Code 82: Clamp DIN 32676 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 eSyDrive 36 / 60 www.gemu-group.com...
  • Page 37 AG = actuator size 1) Connection type Code 86: Clamp DIN 32676 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 37 / 60 GEMÜ 567 eSyDrive...
  • Page 38 Dimensions in mm AG = actuator size 1) Connection type Code 88: Clamp ASME BPE 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 eSyDrive 38 / 60 www.gemu-group.com...

  • Page 39: Manufacturer's Information

    ● chapter "Technical data"). CAUTION 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare Hot plant components! parts. ▶ Risk of burns. Only work on plant that has cooled ●...

  • Page 40: Installation With Clamp Connections

    (see chapters below). 14. Please note the flow direction (see chapter "Flow direc- tion"). 15. Please note the installation position (see chapter "Installa- tion position"). 10.3 Installation with clamp connections Fig. 7: Clamp connection GEMÜ 567 eSyDrive 40 / 60 www.gemu-group.com...

  • Page 41: Mounting

    Carry out checks regularly and determ- ine the check intervals in accordance with the conditions of use and/or the regulatory codes and provisions applic- able for this application. www.gemu-group.com 41 / 60 GEMÜ 567 eSyDrive...

  • Page 42: Electrical Connection

    ð Take care to align the compressor weir and valve body weir (diaphragm size 8). 3. Tighten the fastening elements by hand. 4. Move the actuator to the closed position. 5. Fully tighten the bolts with nuts diagonally GEMÜ 567 eSyDrive 42 / 60 www.gemu-group.com...
  • Page 43 GND (actual value output, digital input 1 – 3, er- ror message output) Pin 5 Error message output 24 V DC Pin 6 Digital input 3 Pin 7 Digital input 1 Pin 8 Digital input 2 www.gemu-group.com 43 / 60 GEMÜ 567 eSyDrive...
  • Page 44 Default setting 4 - 20 mA GND Sensor supply Adjustable 0 - 20 mA / 0 - 10 V Process actual value (X) 4-pin M12 built-in socket, A-coded Switch Consumer Signal direction Power supply GEMÜ 567 eSyDrive 44 / 60 www.gemu-group.com...

  • Page 45: Commissioning

    1. Apply 24 V DC signal briefly (max. 2 s) to connection X3 pin 6 (reference GND connection X3 pin 4). ð Initialization of the actuator begins. 2. Green and orange LEDs flash alternately. ð Initialization is completed. ð Commissioning is completed. www.gemu-group.com 45 / 60 GEMÜ 567 eSyDrive...

  • Page 46: Troubleshooting

    Check valve body for damage, replace valve body if necessary Valve does not open/close or does not Voltage is not connected Connect voltage open/close fully Cable ends incorrectly wired Wire cable ends correctly GEMÜ 567 eSyDrive 46 / 60 www.gemu-group.com...

  • Page 47: Inspection And Maintenance

    ▶ The piping need not be drained when replacing the actu- ator, as the valve spindle is sealed by the plug diaphragm. 6. Actuate GEMÜ products which are always in the same po- sition four times a year. 15.1 Replacing the actuator 15.1.1 Remove the actuator from the distance piece.
  • Page 48 CAUTION Danger - high voltage! ▶ Electric shock. Before performing any work on the ● GEMÜ product switch off power and protect circuit from being switched on again. WARNING The equipment is subject to pressure! 1. Undo the cap nuts 18 from the stud bolts 16.
  • Page 49 8. Remove the O-ring 4 from the regulating cone 3. 9. Carefully remove the solvent cement from the thread on the regulating cone 3 (e.g. using a stainless steel brush). ð Do not damage the regulating cone surface in the pro- cess. www.gemu-group.com 49 / 60 GEMÜ 567 eSyDrive...
  • Page 50 3. Screw the regulating cone 3 into the support ring 20 until it 9. Tighten the cap nuts 18 diagonally. is hand tight. Actuator size Tightening torque 16-20 Nm 30-35 Nm GEMÜ 567 eSyDrive 50 / 60 www.gemu-group.com...
  • Page 51 15.4.1 Removing the plug diaphragm 70 Nm CAUTION Use of incorrect spare parts! ▶ Damage to the GEMÜ product. ▶ Manufacturer liability and guarantee will be void. 15.3 Replacing the plug diaphragm (code 4) Use only genuine parts from GEMÜ.
  • Page 52 If parts are damaged, replace them. ü Actuator size 4/5: Press valve spindle 6 downwards to 2. Use only genuine parts from GEMÜ. screw in the plug diaphragm 2 completely. 15.5.3 Mounting the diaphragm 1. Screw the plug diaphragm 2 to the valve spindle 6 and hand-tighten it.
  • Page 53 (at the very latest after the first sterilisation process). 15.6 Cleaning the product - Clean the product with a damp cloth. - Do not clean the product with a high pressure cleaning device. www.gemu-group.com 53 / 60 GEMÜ 567 eSyDrive...
  • Page 54 Valve body K567 Plug diaphragm 567 SVS… O-ring Plug diaphragm 567 SVM... O-ring Assembly tool Plug diaphragm 567 SRK 4... Regulating cone O-ring Assembly tool Set of screws (88491207) 567 S30E 41 2 GEMÜ 567 eSyDrive 54 / 60 www.gemu-group.com...
  • Page 55 15 Inspection and maintenance 15.7.2 Seal material code 5, 55 Item Name Order description Actuator 9567 Valve body K567 Plug diaphragm with regulating cone 567 SRK 5… Set of screws (88491207) 567 S30E 41 2 www.gemu-group.com 55 / 60 GEMÜ 567 eSyDrive...

  • Page 56: Removal From Piping

    If suitable cutting tool. no return delivery note is included with the product, GEMÜ 3. Observe the safety information and accident prevention cannot process credits or repair work but will dispose of the regulations.

  • Page 57: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)

    19 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ...

  • Page 58: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)

    Pressure Equipment Directive 2014/68/EU. Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001.

  • Page 59: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)

    21 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU.
  • Page 60 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 11.2022 | 88600422...

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