GEM R649 eSyDrive Operating Instructions Manual
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GEM R649 eSyDrive Operating Instructions Manual

Motorized diaphragm valve
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GEMÜ R649 eSyDrive
Motorized diaphragm valve
Operating instructions
EN
further information
webcode: GW-R649

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Summary of Contents for GEM R649 eSyDrive

  • Page 1 GEMÜ R649 eSyDrive Motorized diaphragm valve Operating instructions further information webcode: GW-R649...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 20.05.2021 GEMÜ R649 eSyDrive 2 / 51 www.gemu-group.com...

  • Page 3: Table Of Contents

    20 Declaration of Incorporation according to 2006/42/ EC (Machinery Directive) ........... 48 21 Declaration of conformity according to 2014/68/EU (Pressure Equipment Directive) ......... 49 22 Declaration of conformity according to 2014/30/EU (EMC Directive) ............50 www.gemu-group.com 3 / 51 GEMÜ R649 eSyDrive...

  • Page 4: General Information

    Corrosive chemicals! – Lists 1.3 Definition of terms Hot plant components! Working medium The medium that flows through the GEMÜ product. 1.4 Warning notes Rotating cover! Wherever possible, warning notes are organised according to the following scheme: SIGNAL WORD Type and source of the danger...

  • Page 5: Safety Information

    14. Do not carry out any maintenance work and repairs not de- Cover with high visibility PESU scribed in this document without consulting the manufac- LED, manual override and turer first. on-site control In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 51 GEMÜ R649 eSyDrive...
  • Page 6 Moves actuator to the closed position Manual opera- tion Starting initialisation Actuator switched off (OFF mode) Manual opera- tion (on-site) Software update alternating On-site initialisa- tion (buttons) Remote initial- isation (via Di- gIn) GEMÜ R649 eSyDrive 6 / 51 www.gemu-group.com...

  • Page 7: Correct Use

    Orange The month of manufacture is encoded in the traceability num- OPEN position Position indicator ber and can be obtained from GEMÜ. The product was manu- LEDs, factured in Germany. standard The operating pressure stated on the product label applies to...
  • Page 8 The product is designed for installation in piping systems and for controlling a working medium. The product is not intended for use in potentially explosive areas. ● Use the product in accordance with the technical data. GEMÜ R649 eSyDrive 8 / 51 www.gemu-group.com...

  • Page 9: Order Data

    5752, basic series 1 Flange ANSI Class 125/150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body configuration D Flare Flare connection with PVDF union nut www.gemu-group.com 9 / 51 GEMÜ R649 eSyDrive...
  • Page 10 6 Diaphragm material EPDM 7 Voltage/Frequency 24 V DC 8 Control module OPEN/CLOSE, positioner and process controller 9 Actuator version 2 A Actuator size 2 10 Mounting plate Without 11 Special version NSF 61 water approval GEMÜ R649 eSyDrive 10 / 51 www.gemu-group.com...

  • Page 11: Technical Data

    Information on operating pressures applied on both sides and for high purity media on request. The operating pressures apply at room temperature. In case of deviating temperatures, observe the pressure / temperature correlation. Pressure rating: MG 10 PN 6 MG 20 - 50 PN 10 www.gemu-group.com 11 / 51 GEMÜ R649 eSyDrive...
  • Page 12 Therefore the Kv values may exceed the tolerance limits of the standard. The Kv value curve (Kv value dependent on valve stroke) can vary depending on the diaphragm material and dur- ation of use. GEMÜ R649 eSyDrive 12 / 51 www.gemu-group.com...
  • Page 13 0.18 0.40 0.70 0.63 0.40 0.73 1.89 0.50 0.40 0.73 0.83 1.13 0.73 0.93 2.36 0.57 0.47 1.00 1.40 1.60 1.00 1.50 3.08 0.92 0.57 3.20 MG = diaphragm size, weight in kg www.gemu-group.com 13 / 51 GEMÜ R649 eSyDrive...
  • Page 14 ≤ ±0.3% of full flow Temperature drift: ≤ ±0.1% / 10°K Resolution: 12 bit Reverse battery protec- tion: Overload proof: Yes (up to ± 24 V DC) 6.7.2 Digital input signals Digital inputs: GEMÜ R649 eSyDrive 14 / 51 www.gemu-group.com...
  • Page 15 Switching current: ≤ 0.1 A Drop voltage: Max. 2.5 V DC at 0.1 A Overload proof: Yes (up to ± 24 V DC) Short-circuit proof: Pull-Down resistance: 120 kΩ 6.7.5 Communication eSy-Web Interface: Ethernet www.gemu-group.com 15 / 51 GEMÜ R649 eSyDrive...
  • Page 16 The actuator and the PC must be in the same network to use the web server. The IP address of the actuator is entered in the web browser and the actuator can then be parametrised. In order to use more than one actuator, a definitive IP address must be assigned to each actuator in the same network. GEMÜ R649 eSyDrive 16 / 51 www.gemu-group.com...
  • Page 17 255.255.252.0 alterable via web browser Port: Supported function Code Dezimal Code Hex Function codes: 0x03 Read Holding Registers 0x04 Read Input Registers 0x06 Write Single Register 0x10 Write Multiple Registers 0x17 Read/Write Multiple Registers www.gemu-group.com 17 / 51 GEMÜ R649 eSyDrive...

  • Page 18: Dimensions

    75.0 82.0 132.0 172.0 243.0 360.0 124.0 134.0 157.0 224.0 296.0 360.0 124.0 134.0 157.0 224.0 296.0 Dimensions in mm, MG = diaphragm size * CT = A + H1 (see body dimensions) GEMÜ R649 eSyDrive 18 / 51 www.gemu-group.com...
  • Page 19 Code 30: Imperial butt weld spigot 2) Valve body material Code 1: PVC-U, grey Code 4: ABS Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced www.gemu-group.com 19 / 51 GEMÜ R649 eSyDrive...
  • Page 20 MG = diaphragm size 1) Connection type Code 20: Spigot for IR butt welding 2) Valve body material Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced GEMÜ R649 eSyDrive 20 / 51 www.gemu-group.com...
  • Page 21 ød 1/2'' 31.0 37.0 20.0 41.0 16.0 134.0 Dimensions in mm MG = diaphragm size 1) Connection type Code 28: Spigot for IR butt welding, BCF 2) Valve body material Code 20: PVDF www.gemu-group.com 21 / 51 GEMÜ R649 eSyDrive...
  • Page 22 2) Valve body material Code 1: PVC-U, grey Code 4: ABS Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced Code N5: PP-H, natural GEMÜ R649 eSyDrive 22 / 51 www.gemu-group.com...
  • Page 23 Code 33: Union end with inch insert - BS (socket) Code 3M: Union end with inch insert – ASTM (socket) Code 3T: Union end with JIS insert (socket) 2) Valve body material Code 1: PVC-U, grey Code 4: ABS www.gemu-group.com 23 / 51 GEMÜ R649 eSyDrive...
  • Page 24 Code 78: Union end with insert (for IR butt welding) – DIN 2) Valve body material Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced Code N5: PP-H, natural GEMÜ R649 eSyDrive 24 / 51 www.gemu-group.com...
  • Page 25 184.0 266.0 G 2¾ Dimensions in mm MG = diaphragm size 1) Connection type Code 7R: Union end with insert (Rp threaded socket) - DIN 2) Valve body material Code 1: PVC-U, grey www.gemu-group.com 25 / 51 GEMÜ R649 eSyDrive...
  • Page 26 , body material PVC-U (code 1) ø D 1/2" 16.0 27.5 12.5 55.0 13.0 Dimensions in mm MG = diaphragm size 1) Connection type Code 2: Solvent cement socket DIN 2) Valve body material Code 1: PVC-U, grey GEMÜ R649 eSyDrive 26 / 51 www.gemu-group.com...
  • Page 27 Code 4: Flange EN 1092, PN 10, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 1: PVC-U, grey Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced www.gemu-group.com 27 / 51 GEMÜ R649 eSyDrive...
  • Page 28 Code 39: Flange ANSI Class 125/150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body config- uration D 2) Valve body material Code 1: PVC-U, grey Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced GEMÜ R649 eSyDrive 28 / 51 www.gemu-group.com...
  • Page 29 3/4'' 26.5 44.5 15.0 134.0 40.0 62.0 Dimensions in mm MG = diaphragm size 1) Connection type Code 75: Flare connection with PVDF union nut 2) Valve body material Code N5: PP-H, natural www.gemu-group.com 29 / 51 GEMÜ R649 eSyDrive...
  • Page 30 Code 3T: Union end with JIS insert (socket) Code 78: Union end with insert (for IR butt welding) – DIN Code 7R: Union end with insert (Rp threaded socket) - DIN 7.4 Availability of mounting plate ø5,5 GEMÜ R649 eSyDrive 30 / 51 www.gemu-group.com...
  • Page 31 7 Dimensions Dimensions in mm, MG = diaphragm size www.gemu-group.com 31 / 51 GEMÜ R649 eSyDrive...

  • Page 32: Electrical Connection

    Appropriate cable socket/appropriate mating connector! ▶ The appropriate cable socket and/or appropriate mating connector is included for X1, X3 and X4. ▶ The appropriate cable socket and/or appropriate mating connector is not included for X2. GEMÜ R649 eSyDrive 32 / 51 www.gemu-group.com...
  • Page 33 8.2 Connection X2 5-pin M12 built-in socket, D-coded Signal name Pin 1 Tx + (Ethernet) Pin 2 Rx + (Ethernet) Pin 3 Tx - (Ethernet) Pin 4 Rx - (Ethernet) Pin 5 Shield www.gemu-group.com 33 / 51 GEMÜ R649 eSyDrive...

  • Page 34: Manufacturer's Information

    4. Do not store solvents, chemicals, acids, fuels or similar Pin 5 Error message output 24 V DC fluids in the same room as GEMÜ products and their spare Pin 6 Digital input 3 parts. Pin 7...

  • Page 35: Installation Position

    (medium, medium concentration, temperature and pressure) and the prevailing ambient 10.2 Installation position conditions. The installation position of the product is optional. 10.3 Installation with clamp connections Fig. 4: Clamp connection www.gemu-group.com 35 / 51 GEMÜ R649 eSyDrive...

  • Page 36: Installation With Butt Weld Spigots

    3. Screw the threaded connections into the pipe in accord- ance with valid standards. 4. Screw the body of the product onto the piping using ap- propriate thread sealant. 5. Re-attach or reactivate all safety and protective devices. GEMÜ R649 eSyDrive 36 / 51 www.gemu-group.com...
  • Page 37 7. Connect the valve flange and the piping flange using ap- propriate sealing materials and matching bolting. 8. Use all flange holes. 9. Tighten the bolts diagonally. 10. Re-attach or reactivate all safety and protective devices. www.gemu-group.com 37 / 51 GEMÜ R649 eSyDrive...

  • Page 38: Electrical Connection

    Relay output K2, common Pin 6 Relay output K2, make contact Pin PE Function earth 11.2 Connection X2 5-pin M12 built-in socket, D-coded Signal name Pin 1 Tx + (Ethernet) Pin 2 Rx + (Ethernet) GEMÜ R649 eSyDrive 38 / 51 www.gemu-group.com...
  • Page 39 5. Correctly close the actuator cover/manual override again immediately after use (see chapter "Manual override" (see “Manual override“, page 41)). 6. Correctly close the product again after replacing the dia- phragm (see chapter "Diaphragm replacement"). www.gemu-group.com 39 / 51 GEMÜ R649 eSyDrive...
  • Page 40 Default setting 4 - 20 mA GND Sensor supply Adjustable 0 - 20 mA / 0 - 10 V Process actual value 4-pin M12 built-in socket, A-coded Switch Consumer Signal direction Power supply GEMÜ R649 eSyDrive 40 / 51 www.gemu-group.com...

  • Page 41: Network Connection

    4. Place the actuator of housing cover 12 in the starting 14.1 Operation on the device point for manual override. 14.1.1 Moving the valve to the open position 1. Move the "ON-Site" DIP switch 8 to the "ON" position. www.gemu-group.com 41 / 51 GEMÜ R649 eSyDrive...

  • Page 42: Inspection And Maintenance

    6. Turn housing cover 3 clockwise. 5. Depressurize the plant or plant component. ð The product closes. 6. Actuate GEMÜ products which are always in the same po- 7. Pull manual override off the starting point. sition four times a year.
  • Page 43 6. Check parts for potential damage, replace if necessary NOTICE (only use genuine parts from GEMÜ). ▶ If the diaphragm is not screwed into the adapter far 15.3 Removing the diaphragm enough, the closing force is transmitted directly onto the 1.
  • Page 44 1. Move the actuator A to the open position. 2. Position actuator A with the mounted diaphragm on the valve body. 3. Screw in bolts, washers and nuts hand tight. GEMÜ R649 eSyDrive 44 / 51 www.gemu-group.com...
  • Page 45 7. Ensure even compression of the diaphragm (approx. 10 to 15%). ð Even compression is detected by an even outer bulge. 8. With the valve fully assembled, check the function and tightness. 9. Carry out initialisation. www.gemu-group.com 45 / 51 GEMÜ R649 eSyDrive...

  • Page 46: Troubleshooting

    Valve body / actuator damaged Replace valve body/actuator Body of the GEMÜ product is leaking Body of the GEMÜ product is faulty or Check the body of the GEMÜ product for corroded potential damage, replace body if neces-...

  • Page 47: Removal From Piping

    3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 18 Disposal goods at the operator's expense.

  • Page 48: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)

    20 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ...

  • Page 49: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)

    EN 1983, AD 2000 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label.

  • Page 50: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)

    22 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU.
  • Page 51 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88659161* Fritz-Müller-Straße 6–8, 74653 Ingelfingen-Criesbach, Germany 05.2021 | 88659161 Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com...

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Esydrive r649

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