Related Manuals for Culligan Aquasential Select Plus Iron-OX5
Summary of Contents for Culligan Aquasential Select Plus Iron-OX5
- Page 1 Aquasential ™ Select Plus ™ Iron-OX5 & ™ Sulfur-OX3 ™ Water Filters Models from 2021 CAT# 01040683 Rev B DCO# 210369 11/04/2021 © 2021 Culligan International Company...
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Page 2: Table Of Contents
Appendix A - Application: Iron-OX5......... Manual Cycling ..............Appendix B - Application: Sulfur-OX3 ......Service Check ..............Appendix C - Outdoor Installation ........Start-Up ................Index ................Preventative Maintenance ..........Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683... -
Page 3: Introduction
Your local independently operated Culligan dealer employs trained service and maintenance personnel who are experienced in the installation, function and repair of Culligan equipment. This publication is written specifically for these individuals and is intended for their use. - Page 4 Products manufactured and marketed by Culligan International Company (Culligan) and its affiliates are protected by patents issued or pending in the United States and other countries. Culligan reserves the right to change the specifications referred to in this literature at any time without prior notice. Culligan, Aqua-Sensor, Soft-Minder, Select Plus Filters are trademarks of Culligan International Company or its affiliates.
- Page 5 CAUTION! If the power cord from the power supply to the unit looks or becomes damaged, the cord and power supply should be replaced by a Culligan Service Agent or similarly qualified person in order to avoid a hazard. CAUTION! To reduce the risk of fire, use only No.
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Page 6: Specifications
⁴ Max flow rates and pressure drop characteristics have not been validated by the Water Quality Association. The maximum specified flow rate as validated by the Water Quality Association is defined as normal service flow. ⁵ Not validated by Water Quality Association - based on Culligan International lab testing ⁶ Not recommended for iron removal. -
Page 7: Preparation
Drain line, 1/2” (P/N 00303082, gray, semi-flexible; or P/N 00331946, black, semi-rigid; or equivalent) • Thread sealing tape • Pressure reducing valve (if pressure exceeds 60 psi [414 kPa]) • Pipe and fittings suited to the type of installation Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Preparation... - Page 8 Observe local electrical codes. For Outdoor use with a UL Listed Class 2 Direct Plug-in Power Unit only. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Preparation...
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Page 9: Installation
RISK OF ELECTRIC SHOCK DRY LOCATION USE ONLY TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT INTERCONNECT OUTPUT TERMINATIONS TDC POWER PRODUCTS CO., LTD.01 1120 MADE IN CHINA Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation... - Page 10 Rap the tank near the bottom with a rubber mallet to Cullsan G50 level the sand. 35 lb Cullsan U 25 lb Distributor Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation...
- Page 11 DO NOT allow the outlet manifold to move when loading the media. The manifold must remain vertical to ensure a good seal at the o-ring. Cullsan 20 lb Distributor Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation...
- Page 12 Do not try to rotate control valve if the clamp is tightened otherwise you may cut the o-ring. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation...
- Page 13 #6 copper conductor must be used for continuity. Check your local electrical code for the correct clamp and cable size. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation...
- Page 14 About 3/8” Figure 8. About 1-1/4” To Bypass A screwdriver shank may be used in the slot as a lever for extra turning force if needed Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation...
- Page 15 When making sweat con nec tions, remove all plastic and rubber components which contact brass or copper. Damage to these components may result from heating solder joints. Figure 9. Plumbing Connection - Top View Outlet Inlet Connection Connection Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation...
- Page 16 Boshart - Brass to PEX Straight 1 Fitting MS030449 Select Plus 1" Boshart - Brass to PEX Straight 1 Fitting NOTE! CTS = Copper Tube Size Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation...
- Page 17 Should not require more than 140 ft (43 m) 120 ft (37 m) 100 psi (699 kPa) 100 ft (30 m) of drain line 150 ft (46 m) Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation...
- Page 18 Figure 11 for a visual on changing the eductor nozzle and the backwash flow control. Eductor Screen Eductor Nozzle Eductor Throat Drain Line Flow Control Drain Elbow Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Installation...
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Page 19: Controller
Controller Control The Culligan Aquasential Select Plus Iron-OX5 and Sulfur-OX3 should be set up for Timeclock operation. Circuit Board All terminals are clearly marked to ease installation. FLOW METER CONNECTION WIRE HARNESS CONNECTION OPTIONAL (MICROSWITCHES AND MOTOR POWER) BATTERY CONNECTION... - Page 20 P/N 01041743 20 ft plug-in power supply is rated for indoor installations only. P/N 01031263 30 ft optional power cord for longer runs to an indoor outlet. Figure 12. 20-foot AC Power Supply (01041743) Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683...
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Page 21: Programming
This is required to ensure that the control is in the home position. The timer uses four buttons: Figure 13. Keypad Advance timer Increase through display options the setting Decrease the setting Initiate a reconditioning cycle Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683... - Page 22 3/4” / 1” Control Off - 3/4” Medallist Control Valve On - 1” Medallist Plus Control Valve S / F Standard Refill / Fast Refill Not applicable for filter applications. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683...
- Page 23 NOTE! IMPORTANT! Connect the flow meter to Accusoft circuit board prior to making any programming adjustments. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683...
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Page 24: Settings
Settings The Culligan Aquasential Iron-OX5 and Sulfur-OX3 Water Filters are designed to perform efficiently on a wide range of water supplies. Before the unit can be put into service and reconditioned, several settings must be changed from the factory default settings. -
Page 25: Manual Cycling
If a flow meter is attached, the phone icon will show solid and flash if the control is getting a flow signal form the flow meter. Figure 15. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683... -
Page 26: Service Check
Can exit back to service mode by pressing the “status” key • Automatically times out back to service mode after 10 minutes of no key press activity • Drop all leading zeros Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683... - Page 27 Pressing the “Status” key at any time will return he unit back to the time display. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683...
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Page 28: Start-Up
Attach the appropriate data plate label located in the Parts Pack onto the back of the control. Clean up the unit and installation site, removing any soldering, or pipe threading, residues from the equipment and surrounding area with a damp towel. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683... - Page 29 Wipe a location on the tank with an alcohol towelette then affix the label. That location could be near the tank collar, tank base, side shell near the tank base, or under the Culligan emblem of a Quadra-Hull tank.
- Page 30 Display Lockout The Culligan Aquasential Select Plus control is equipped with a feature which will allow you to protect the programmed settings from tampering by unauthorized individuals. When the lockout feature is activated, the only parameters which can be adjusted are the Time-of-Day and the Time of Reconditioning Cycle. Refer to the “Setting of the Microprocessor”...
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Page 31: Preventative Maintenance
Iron-OX5 Recommended Preventative Maintenance The Culligan Aquasential Iron-OX5 water filter has been designed to provide a good, consistent service life. Because of the nature of problem water, we recommend that the local Culligan dealer provide regular maintenance/service contracts for the proper operation of your systems. - Page 32 Sulfur-OX3 Recommended Preventative Maintenance The Culligan Aquasential Sulfur-OX3 water filter has been designed to provide a good, consistent service life. Because of the nature of problem water, we recommend that the local Culligan dealer provide regular maintenance/service contracts for the proper operation of your systems.
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Page 33: Service
Electrical static discharges may cause damage. Do not touch any surfaces of the circuit board. Hold only by the edges. Mishandling will void the warranty. CAUTION! The wire connectors must be connected to the circuit board properly. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Service... - Page 34 When attaching the yoke support plate be certain to push up on the plate until the two mounting screws bottom in the U-shaped channels of the support plate. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Service...
- Page 35 Use only silicone grease; petroleum-based lubricants will cause the degradation of the rubber components. CAUTION! Do not twist the seal pack upon insertion. This can cause the outer o-rings to pinch, cut, or crimp. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Service...
- Page 36 Reverse the procedure to reassemble. Be certain that the replacement is the correctly sized flow restrictor. Table 7. Backwash Flow Restrictor Model Color & Number 10” Aquasential Select Plus Iron-OX5 and Sulfur-OX3 Black - 5.5 GPM P0401031 - 10 ea. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Service...
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Page 37: Troubleshooting Guide
1b. Install additional filter(s) or a larger single filter system which meets both the service flow demand and backwash flow requirements available. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Troubleshooting Guide... - Page 38 2. Drain line is vibrating against 2. Insulate drain line, specifically at other pipes, conduits, pipe points of contact with other materials. hangers, heat ducts, floor joists,etc. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Troubleshooting Guide...
- Page 39 Replace the air line assembly components and allow the system to complete the air draw and rinse cycles. Check the air line components for leaks after reassembly by inspecting the components during the rinse cycle when the system repressurizes. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Troubleshooting Guide...
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Page 40: Circuit Board Troubleshooting
When E2 or E3 are detected, the control should display the error code and attempt to “home” the valve, just like it does upon a reset or initial power up. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Circuit Board Troubleshooting... - Page 41 If the error code is displayed and the motor is stopped (no power to the motor), check switches, cam and wire har- ness – the board got a signal it wasn’t supposed to or a connection failed. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Circuit Board Troubleshooting...
- Page 42 Turn off DIP switch #7 DIP switch #8 Display to show “8” Turn on DIP switch #8 Display to Blank Turn off DIP switch #8 Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Circuit Board Troubleshooting...
- Page 43 EEPROM, and resume where it left off after homing. If the dip switch or sensors have change, the values should reset to factory defaults. In either case the valve should home itself upon exit of test mode. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Circuit Board Troubleshooting...
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Page 44: Flow Diagram
RED = Raw Water ORANGE = Diluted Brine Diluted Air BLUE = Treated Water Air - Water Mixture YELLOW = Concentrated Brine PURPLE = Piston Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Flow Diagram... - Page 45 GRAY = Water To Drain Diluted Air ORANGE = Diluted Brine BLUE = Treated Water Air - Water Mixture YELLOW = Concentrated Brine PURPLE = Piston Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Flow Diagram...
- Page 46 GRAY = Water To Drain Diluted Air ORANGE = Diluted Brine BLUE = Treated Water Air - Water Mixture YELLOW = Concentrated Brine PURPLE = Piston Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Flow Diagram...
- Page 47 GRAY = Water To Drain ORANGE = Diluted Brine Diluted Air BLUE = Treated Water YELLOW = Concentrated Brine Air - Water Mixture PURPLE = Piston Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Flow Diagram...
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Page 48: Wiring Diagram
Wiring Diagram Figure 23. GEARMOTOR MOTOR MOTOR POSITION HOME SWITCH SWITCH (TOP) (BOTTOM) CIRCUIT BOARD POWER CORD (24 VOLT AC FROM POWER TRANSFORMER) Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Wiring Diagram... -
Page 49: Parts List
Parts List Aquasential Select Plus OX 1" Control Figure 24. 1” Control Valve Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Parts List... - Page 50 Figure 25. 1" Control Valve Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Parts List...
- Page 51 Figure 26. 1” Control Valve Select Plus 1" Bypass Valve Select Plus 1" Tank Adapter Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Parts List...
- Page 52 Adapter Assy, 1" valve to tank w/o O-ring (Includes Items 52B, 53, 54, 55, 56, 57) 1 EA 01013958 Tank Adapter, 1" Valve 1 EA Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Parts List...
- Page 53 01018403 Cord Grip (Power Cord) - Outdoor 1 EA 01016142 Locknut, Cord Grip, 1/2" - Outdoor 1 EA * Not Shown ‡ Recommended Spare Part Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Parts List...
- Page 54 Replacement Tank Fiberglass, 10" x 54", Complete, Gray 01014539 Outlet manifold, 10" x 54" P1009099 O-ring (outlet manifold for 1" control), 50 PK P1011195 Top Strainer, Wide Slot, Select Plus, 10 PK Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683...
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Page 55: Appendix A - Application: Iron-Ox5
Principles of Operation - Iron-OX5 Aeration System The Culligan Iron-OX5 system utilizes the principle of oxidation to convert ferrous iron to ferric iron, resulting in removal of the iron as a filterable particle. The process is accomplished by water entering the filter tank being immediately exposed to an “airhead”... -
Page 56: Appendix B - Application: Sulfur-Ox3
Principles of Operation - Sulfur-OX3 Aeration System The Culligan Sulfur-OX3 system utilizes the principle of oxidation to convert hydrogen sulfide to sulfate or a filterable particle, resulting in the reduction of hydrogen sulfide odor. The process is accomplished by water entering the filter tank being immediately exposed to an “airhead”... -
Page 57: Appendix C - Outdoor Installation
For Outdoor use with a UL Listed Class 2 Direct Plug-in Power Unit only. • WARNING! Use only Outdoor Power supplies for Outdoor installations. DO NOT use Indoor Power Supplies for Outdoor system installations. Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Outdoor Installation... - Page 58 Figure 30. Wall Mounted Outdoor Transformer for 01041744 Cable Connection to Control Valve Figure 31. Power Cable - Transformer (01040230) to Control Valve Control Valve Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Outdoor Installation...
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Page 59: Index
Pressure 55, Drain Line Length Preventative Maintenance 31, Drive Motor Assembly, Principles of Operation Replacement Problem Programming Eductor Assembly Eductor Sleeve Assembly Electrical Facilities Error Mode Culligan Aquasential Select Plus & Select Series Iron-OX5 & Sulfur-OX3 Water Filters 01040683 Index...