Woodward IKD Series Manual

Woodward IKD Series Manual

Relay output expansion board

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IKD Series
Technical Manual
Relay Output Expansion Board
IKD-OUT-16
Release 1.0
Document ID: 37952, Revision A - Build 52549

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Summary of Contents for Woodward IKD Series

  • Page 1 IKD Series Technical Manual Relay Output Expansion Board IKD-OUT-16 Release 1.0 Document ID: 37952, Revision A - Build 52549...
  • Page 2 Designed in PRC and Germany; manufactured in PRC. Woodward GmbH Handwerkstr. 29 70565 Stuttgart Germany Telephone: +49 (0) 711 789 54‑510 Fax: +49 (0) 711 789 54‑101 E-mail: stgt-info@woodward.com Internet: https://www.woodward.com © 2022 Woodward GmbH. All rights reserved. IKD Series 37952...
  • Page 3 • IPS (Installation Procedure Supplement) that contains a QR code and URL like below • to access product literature. The latest versions of the Technical Manual are available at the Woodward web site. QR Code To get access to the complete product documentation, scan this QR code or use the following link: ══▷...
  • Page 4 Brief Overview IKD-OUT-16 #1 CAN bus easYgen-3000XT IKD-OUT-16 #2 Fig. 1: Sample application setup IKD Series 37952...
  • Page 5: Table Of Contents

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  • Page 6 ............... . 35█ IKD Series 37952...
  • Page 7: General Information

    • Describing device software release 1.0 • Up to date documentation? Please check Woodward web site for latest revision of this Technical Manual (search for: “37952”) and if there is an Errata Sheet with latest information. Depiction Of Notes And Instructions Safety instructions Safety instructions are marked with symbols in these instructions.
  • Page 8: Copyright And Disclaimer

    All information and instructions in this manual have been provided under due consideration of applicable guidelines and regulations, the current and known state of the art, as well as our many years of in-house experience. Woodward assumes no liability for any damages due to: •...
  • Page 9: Service And Warranty

    In addition, our employees are constantly interested in new information and experiences that arise from usage and could be valuable for the improvement of our products. Warranty terms Please enquire about the terms of warranty from your nearest Woodward representative. For our contact search webpage please go to: ══▷ http://www.woodward.com/ Directory.aspx...
  • Page 10: General Safety Notes

    • Never bypass a fuse or render it inoperable. Always use the correct amperage when • changing a fuse. • For critical functions we recommend the usage of the on board relays (e.g. of the • easYgen-3000XT). • Keep moisture away from live parts. Moisture can cause short circuits. • IKD Series 37952...
  • Page 11 • Make sure the charging device is turned off before disconnecting the battery from • the system. Electrostatic discharge ⚙ ᐳ • Protective equipment: ESD wrist band 37952 IKD Series...
  • Page 12 For additional information on how to prevent damage to electronic components caused by improper handling, read and observe the precautions in: • "Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, • Printed Circuit Boards, and Modules".
  • Page 13: Protective Equipment And Tools

    • • Any use which exceeds or differs from the intended use shall be considered improper use! • • No claims of any kind for damage will be entertained if such claims result from improper use. • 37952 IKD Series...
  • Page 14: System Overview

    2 System Overview 2.1 LEDs Indicate State System Overview LEDs Indicate State The IKD-OUT-16 indicates the state of the device via LEDs. Function POWER Device operation (CPU ok) IKD Series 37952...
  • Page 15: Installation

    • For definite values please refer to chapter • ╚═▷ “7.1 Technical Data”. Wire sizes Field wiring shall be made with use of cables which have temperature rating not less than 90 °C. 37952 IKD Series...
  • Page 16: Wiring Diagram

    Avoid electrostatic discharge! Before working with terminals please read and follow the instructions of chapter ╚═▷ “Electrostatic discharge”. For CAN shielded cabling, no more than 25 mm wiring exposed without shield coverage are allowed at terminal plug side. IKD Series 37952...
  • Page 17 Observe the maximum bus length. We recommend to use shielded cables. (Source: CANopen; Holger Zeltwanger (Hrsg.); 2001 VDE VERLAG GMBH, Berlin und Offenbach; ISBN 3-8007-2448-0). Baud rate Max. length 250 kB 250 m 125 kB 500 m 37952 IKD Series...
  • Page 18: Digital Outputs

    • The configured baud rate is too high for wiring length • • The CAN bus cable is routed in close proximity with power cables • Woodward recommends the use of shielded, twisted-pair cables for the CAN bus (see examples). • Lappkabel Unitronic Bus CAN UL/CSA •...
  • Page 19: Terminal Allocation

    For CAN shielded cabling, no more than 25 mm wiring exposed without shield coverage are allowed at terminal plug side. The device terminals are allocated as follows: The max. possible conductor cross-section of the terminals used is A = 2.5 37952 IKD Series...
  • Page 20: Power Supply

    2.5 mm² (14 AWG). The cable length should be as short as possible. • The connection must be performed properly. • Woodward strictly recommends to use a power supply that is fulfilling the SELV restrictions (SELV = separated or safety extra-low voltage, see IEC) IKD Series...
  • Page 21 3 Installation 3.2.5 Power Supply Woodward recommends to use one of the following slow-acting protective devices in the supply line to terminal 1: • Fuse NEOZED D01 6A or equivalent or • • Miniature Circuit Breaker 6A / Type C •...
  • Page 22 3 Installation 3.2.5 Power Supply Refer to the corresponding data sheets. IKD Series 37952...
  • Page 23: Configuration

    DIP Switch 1 position Module number 1 (easYgen-3000XT channel 1-16) 2 (easYgen-3000XT channel 17-32) Baudrate The CAN bus baudrate of the IKD-OUT-16 is configured via DIP switch 2. DIP Switch 2 position Baudrate 250 kB 125 kB 37952 IKD Series...
  • Page 24: Operation

    (NO) and closed circuit current (NC) contact. An NO output can be used if a wire break can lead to no great alarm; the NC output performs advanced tasks e. g. for safety- relevant lines. Refer to upper level controller manual eg. easYgen-3200XT (#37574) for configuration related to each DO. IKD Series 37952...
  • Page 25: Application Field

    PLC. See Appendix (╚═▷ “8.1 CAN Messages”) for according CAN Telegrams. Overview of applications with easYgen-3000XT CAN bus IKD-OUT-16 easYgen-3000XT Fig. 8: easYgen-3000XT and one IKD-OUT-16 IKD-OUT-16 #1 CAN bus easYgen-3000XT IKD-OUT-16 #2 Fig. 9: easYgen-3000XT and two IKD-OUT-16 37952 IKD Series...
  • Page 26 6 Application Field 6.1 Overview of applications with easYgen-3000XT IKD-IN-16 #1 IKD-OUT-16 #1 CAN bus easYgen-3000XT IKD-OUT-16 #2 IKD-IN-16 #2 Fig. 10: easYgen-3000XT connected to two IKD-IN-16 and two IKD-OUT-16 IKD Series 37952...
  • Page 27: Technical Specifications

    Device Operating Voltage Connect the unit only to a DC power source that complies with the safety extra-low voltage (SELV) requirements. Power supply 24 V (19 to 35.0 V ), SELV Current consumption I min:22 mA (24V) 37952 IKD Series...
  • Page 28: Outputs

    161.6 × 89.7 × 60.7 mm Weight approx. 600 g Wiring Screw-plug-terminals 2.5 mm² Recommended locked torque 4 inch pounds / 0.5 Nm. Use 90 °C copper wire or better. Use class 1 wire only or equivalent. Protection Protection system IP20 IKD Series 37952...
  • Page 29: Approvals

    Cold, Dry Heat (storage) -30 °C (-22 °F) to 80 °C (176 °F) Cold, Dry Heat (operating) -25 °C (-13 °F) to 70 °C (158 °F) Standards GB/T 2423.1 GB/T 2423.2 Humidity Humidity 40 °C, 93% RH, 4 days 37952 IKD Series...
  • Page 30: Appendix

    10 Bit 2 = 1 set relay 11 Bit 3 = 1 set relay 12 Bit 4 = 1 set relay 13 Bit 5 = 1 set relay 14 Bit 6 = 1 set relay 15 IKD Series 37952...
  • Page 31: Do Module 2 (Dip Switch 1 On)

    16 8.1.2 DO module 2 (Dip switch 1 on) DO 1-8 Receive message (easYgen-3000XT channel 17-24) Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 183h Desired relay state details 37952 IKD Series...
  • Page 32 Byte 7 20Ah relay relay state 1 state 2 details details Details to Byte 1: meaning Bit 0 = 1 state relay 1 Bit 1 = 1 state relay 2 Bit 2 = 1 state relay 3 IKD Series 37952...
  • Page 33 11 Bit 3 = 1 state relay 12 Bit 4 = 1 state relay 13 Bit 5 = 1 state relay 14 Bit 6 = 1 state relay 15 Bit 7 = 1 state relay 16 37952 IKD Series...
  • Page 34: List Of Abbreviations

    Programmable Logic Control Potential (Voltage) Transformer Photovoltaic Society of Automotive Engineers (defines J1939 CAN protocol standard) Service Data Object (CAN) Serial Number SNTP Simple Network Time Protocol Voltage Unit of active power (P). Often also as kW Wire break IKD Series 37952...
  • Page 35: Index

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  • Page 36 Woodward GmbH Handwerkstraße 29 — 70565 Stuttgart — Germany Phone +49 (0) 711 789 54-510 +49 (0) 711 789 54-101 stgt-info@woodward.com...

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