Woodward easYgen-1000 Series Installation Manual
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Woodward easYgen-1000 Series Installation Manual

Genset control
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37320A
easYgen-1000
Genset Control
Installation
Software Version 2.0xxx
Manual 37320A

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Summary of Contents for Woodward easYgen-1000 Series

  • Page 1 37320A easYgen-1000 Genset Control Installation Software Version 2.0xxx Manual 37320A...
  • Page 2 Provides other helpful information that does not fall under the warning or caution categories. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.

  • Page 3: Table Of Contents

    Manual 37320A easYgen-1000 Series - Genset Control Revision History Rev. Date Editor Changes NEW 05-04-29 Release based on manual 37203 05-07-06 Minor corrections, ground current measurement revision, language revision Content 1. G ..................7 HAPTER ENERAL NFORMATION 2. E .............8 HAPTER...
  • Page 4 Manual 37320A easYgen-1000 Series - Genset Control 7. T ....................46 HAPTER ECHNICAL 8. E ..................49 HAPTER NVIRONMENTAL 9. A ......................50 HAPTER CCURACY 10. D ................ 51 HAPTER ECLARATION ONFORMITY Page 4/53 © Woodward...
  • Page 5 Manual 37320A easYgen-1000 Series - Genset Control Illustrations and Tables Illustrations Figure 4-1: Housing - panel-board cutout ..........................10 Figure 4-2: Housing - dimensions............................11 Figure 4-3: Side view - without clamps ........................... 12 Figure 4-4: Side view - with clamps ............................12 Figure 5-1: Wiring diagram - total overview ...........................
  • Page 6 Manual 37320A easYgen-1000 Series - Genset Control Tables Table 1-1: Manual - overview..............................7 Table 4-1: Housing - panel cutout ............................10 Table 5-1: Terminal overview, part 1 ............................16 Table 5-2: Terminal overview, part 2 ............................17 Table 6-1: Power supply - terminal assignment........................22 Table 6-2: Voltage measuring (FlexRange) - terminal assignment - generator voltage............

  • Page 7: Chapter 1. General Information

    Manual 37320A easYgen-1000 Series - Genset Control Chapter 1. General Information Type English German easYgen-1000 Series easYgen-1000 - Installation this manual 37320 GR37320 easYgen-1000 - Configuration 37321 GR37321 easYgen-1000 - Operation 37322 GR37322 easYgen-1000 - Application 37205 GR37205 easYgen-1000 - Interfaces...

  • Page 8: Chapter 2. Electrostatic Discharge Awareness

    CAUTION To prevent damage to electronic components caused by improper handling, read and observe the pre- cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules. Page 8/53 © Woodward...

  • Page 9: Chapter 3. Marine Usage

    Manual 37320A easYgen-1000 Series - Genset Control Chapter 3. Marine Usage CAUTION The following notes are very important for marine usage of the easYgen genset control and have to be followed. Application ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ A DC/DC isolation converter must be used when the easYgen is used in an isolated power system application.

  • Page 10: Chapter 4. Housing

    Manual 37320A easYgen-1000 Series - Genset Control Chapter 4. Housing Panel Cutout ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ h' h H Figure 4-1: Housing - panel-board cutout Measure Description Tolerance Height Total 144 mm Panel cutout 138 mm + 1.0 mm Housing dimension 136 mm...

  • Page 11: Dimensions

    Manual 37320A easYgen-1000 Series - Genset Control Dimensions ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Figure 4-2: Housing - dimensions © Woodward Page 11/53...

  • Page 12: Side View

    Manual 37320A easYgen-1000 Series - Genset Control Side View ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Cabinet Cabinet Front frame Front frame Housing Housing Mounting cones Mounting cones Mounting clamp Figure 4-3: Side view - without clamps Figure 4-4: Side view - with clamps Page 12/53...

  • Page 13: Installation

    Manual 37320A easYgen-1000 Series - Genset Control Installation ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ For installation into a panel door please proceed as follows: Panel cutout Cut out the panel according to the dimensions in Figure 4-2. Remove terminals Remove the terminals Loosen the mounting screws and remove the wiring terminals from the unit.

  • Page 14: Chapter 5. Wiring Diagrams - Overview

    Manual 37320A easYgen-1000 Series - Genset Control Chapter 5. Wiring Diagrams - Overview NOTE Please refer to manual 37322 "Operation Manual" for selection of the application mode. Depending on application different terminals will be utilized. • Application mode {0} - [BM] - Base Mode - page 18 - Measuring of engine/generator parameters (i.e.

  • Page 15: Total Overview

    Manual 37320A easYgen-1000 Series - Genset Control Total Overview ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H FlexApp / DynamicsLCD FlexCAN CAN bus The Mode of the control can be configured CAN-L alternatively as an: only connection {0} - Measuring transducer/engine control [0CB] for two-pole {1o} - 1-CB-control [GCB open]...

  • Page 16: Table 5-1: Terminal Overview, Part 1

    Manual 37320A easYgen-1000 Series - Genset Control Wiring differences depend on application mode selected The control may be programmed for one of four possible application modes. Terminals may have different func- tions depending on which mode is selected. The following table lists all of the control terminals and their associ- ated function for each of the four application modes.

  • Page 17: Table 5-2: Terminal Overview, Part 2

    Manual 37320A easYgen-1000 Series - Genset Control Term. Description Type Hardware {1o} {1oc} {2oc} on page 18 on page 19 on page 20 on page 21 Relay [R1] Make contact (NO) LogMa LogMa LogMa LogMa Relay [R2] Make contact (NO)

  • Page 18: Application Mode {0

    Manual 37320A easYgen-1000 Series - Genset Control Application Mode {0} ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H 0-CB-Mode {0} CAN bus [Base Mode] CAN-L only connection for two-pole Pickup sensors is switching/inductive shown below: Analog input 1 [T1] Sensor VDO & resistive & 0/4 to 20 mA...

  • Page 19: Application Mode {1O

    Manual 37320A easYgen-1000 Series - Genset Control Application Mode {1o} ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H 0-CB-Mode {1o} CAN bus [GCB open] CAN-L only connection for two-pole Pickup sensors is switching/inductive shown below: Analog input 1 [T1] Sensor VDO & resistive & 0/4 to 20 mA...

  • Page 20: Application Mode {1Oc

    Manual 37320A easYgen-1000 Series - Genset Control Application Mode {1oc} ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H 1-CB-Mode {1oc} CAN bus [GCB open/close] CAN-L only connection for two-pole Pickup sensors is switching/inductive shown below: Analog input 1 [T1] Sensor VDO & resistive & 0/4 to 20 mA...

  • Page 21: Application Mode {2Oc

    Manual 37320A easYgen-1000 Series - Genset Control Application Mode {2oc} ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAN-H 2-CB-Mode {2oc} CAN bus [GCB/MCB open/close] CAN-L only connection for two-pole Pickup sensors is switching/inductive shown below: Analog input 1 [T1] Sensor VDO & resistive & 0/4 to 20 mA...

  • Page 22: Chapter 6. Connections

    Manual 37320A easYgen-1000 Series - Genset Control Chapter 6. Connections WARNING All technical data and ratings indicated in this chapter are not definite! Only the values indicated in Chapter 7: Technical Data on page 46 are valid! Power Supply ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡...

  • Page 23: Voltage Measuring (Flexrange)

    Manual 37320A easYgen-1000 Series - Genset Control Voltage Measuring (FlexRange) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ NOTE DO NOT use both sets of voltage measuring inputs. The control unit will not measure voltage correctly if the 120v and 480v inputs are utilized simultaneously. Voltage Measuring: Generator...

  • Page 24: Figure 6-4: Voltage Measuring (Flexrange) -Generator, 3Ph 4W

    Manual 37320A easYgen-1000 Series - Genset Control Voltage Measuring: Generator, parameter setting '3ph 4w' (3phase, 4wire) Figure 6-4: Voltage measuring (FlexRange) -generator, 3ph 4w 3ph 4w Wiring terminals Note Rated voltage 120 Vac 480 Vac Range (max.) 0 to 150 Vac...

  • Page 25: Figure 6-5: Voltage Measuring (Flexrange) - Generator, 3Ph 3W

    Manual 37320A easYgen-1000 Series - Genset Control Voltage Measuring: Generator, parameter setting '3ph 3w' (3phase, 3wire) Figure 6-5: Voltage measuring (FlexRange) - generator, 3ph 3w Wiring terminals Note 3ph 3w Rated voltage 120 Vac 480 Vac Range (max.) 0 to 150 Vac...

  • Page 26: Figure 6-6: Voltage Measuring (Flexrange) - Generator, 1Ph 3W

    Manual 37320A easYgen-1000 Series - Genset Control Voltage Measuring: Generator, parameter setting '1ph 3w' (1phase, 3wire) Figure 6-6: Voltage measuring (FlexRange) - generator, 1ph 3w 1p 3w Wiring terminals Note Rated voltage 120 Vac 480 Vac Range (max.) 0 to 150 Vac...

  • Page 27: Voltage Measuring: Mains

    Manual 37320A easYgen-1000 Series - Genset Control Voltage Measuring: Mains 480 Vac 480 Vac L1 / Va 120 Vac 120 Vac 480 Vac 480 Vac L2 / Vb 120 Vac 120 Vac 480 Vac 480 Vac L3 / Vc 120 Vac...

  • Page 28: Figure 6-9: Voltage Measuring (Flexrange) - Mains, 3Ph 4W

    Manual 37320A easYgen-1000 Series - Genset Control Voltage Measuring: Mains, parameter setting '3ph 4w' (3phase, 4wire) Figure 6-9: Voltage measuring (FlexRange) - mains, 3ph 4w 3ph 4w Wiring terminals Note Rated voltage 120 Vac 480 Vac Range (max.) 0 to 150 Vac...

  • Page 29: Figure 6-10: Voltage Measuring (Flexrange) - Mains, 3Ph 3W

    Manual 37320A easYgen-1000 Series - Genset Control Voltage Measuring: Mains, parameter setting '3ph 3w' (3phase, 3wire) Figure 6-10: Voltage measuring (FlexRange) - mains, 3ph 3w Wiring terminals Note 3ph 3w Rated voltage 120 Vac 480 Vac Range (max.) 0 to 150 Vac...

  • Page 30: Figure 6-11: Voltage Measuring (Flexrange) - Mains, 1Ph 3W

    Manual 37320A easYgen-1000 Series - Genset Control Voltage Measuring: Mains, parameter setting '1ph 3w' (1phase, 3wire) Figure 6-11: Voltage measuring (FlexRange) - mains, 1ph 3w 1p 3w Wiring terminals Note Rated voltages 120 Vac 480 Vac Range (max.) 0 to 150 Vac...

  • Page 31: Current Measuring

    Manual 37320A easYgen-1000 Series - Genset Control Current Measuring ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAUTION Before disconnecting the current transformer/CT secondary connections or the connections of the cur- rent transformer/CT at the device, ensure that the current transformer/CT is short-circuited. Generator NOTE Please connect the wires of the current transducer "L (x)" as near as possible to the unit.

  • Page 32: Figure 6-14: Current Measuring - Generator, L1 L2 L3

    Manual 37320A easYgen-1000 Series - Genset Control Current Measuring: Generator, parameter setting 'L1 L2 Gen L1 Gen L2 Gen L3 Figure 6-14: Current measuring - generator, L1 L2 L3 L1 L2 L3 Wiring terminals Notes easYgen Phase Table 6-13: Current measuring - terminal assignment - generator, L1 L2 L3...

  • Page 33: Mains Current ({2Oc} Only)

    Manual 37320A easYgen-1000 Series - Genset Control Mains Current ({2oc} Only) NOTE Generally, one line of the current transformers secondary is to be grounded. Detail: Connection of the transducers ../{x} A {x} = 1 or 5 x1 (k) x2 (l) x1 (k) - L1 ../{x} A...

  • Page 34: Ground Current

    Manual 37320A easYgen-1000 Series - Genset Control Ground Current The mains current input can be configured to measure the mains current or ground current. Whether this input is used to measure the mains current (default) or the ground current, depends on how Parameter 'Input mains cur- rent as' is configured.

  • Page 35: Power Measuring

    Manual 37320A easYgen-1000 Series - Genset Control Power Measuring ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ If the unit's current transformers are wired according to the diagram shown, the following values are displayed. NOTE The value of the reactive power measuring is valid for symmetric systems only.

  • Page 36: Pickup

    Manual 37320A easYgen-1000 Series - Genset Control Pickup ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Rotating shaft Sensor Pickup input Figure 6-20: Pickup - principle overview Shield 24 V Pickup input < 1.0 V Figure 6-21: Pickup input Connect in application mode ... [BM] [0CB] [1CB]...

  • Page 37: Discrete Inputs

    Manual 37320A easYgen-1000 Series - Genset Control Discrete Inputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Discrete Inputs: Bipolar Signals The discrete inputs are electrically isolated allowing for a bipolar connection. The discrete inputs are able to han- dle positive or negative signals. NOTE All discrete inputs must use the same polarity, either positive or negative signals, due to the common ground.

  • Page 38: Discrete Inputs: Operation Logic

    Manual 37320A easYgen-1000 Series - Genset Control Connect in application mode ... [BM] [0CB] [1CB] [2CB] Terminal Description Com. Signal Type [BM] - [0CB] - Discrete input [D1] Alarm input (programmable) 2.5 mm² [1CB] - [2CB] - [BM] - [0CB] -...

  • Page 39: Relay Outputs (Control Outputs And Logicsmanager)

    Manual 37320A easYgen-1000 Series - Genset Control Relay Outputs (Control Outputs And LogicsManager) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ max. 250 Vac/dc Relay output external device Figure 6-26: Relay outputs Connect in application mode ... {1o} {1oc} {2oc} Terminal Description Term. Com. Type Form A, common contact...

  • Page 40: Table 6-21: Relay Outputs - Terminal Assignment, Part 1

    Manual 37320A easYgen-1000 Series - Genset Control Connect in application mode ... {1o} {1oc} {2oc} Terminal Description Term. Com. Type Form A, separated contacts [BM] - [0CB] - Relay output [R6] 2.5 mm² LogicsManager [1CB] - [2CB] - [BM] -...

  • Page 41: Analog Inputs (Flexin)

    Manual 37320A easYgen-1000 Series - Genset Control Analog Inputs (FlexIn) ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ It is recommended to use two-pole sensors. This ensures an accuracy of ≤ 1%. Wiring Two-Pole Sensors NOTE To ensure accurate measurements of the system, all VDO sending units must utilize insulated wires that are connected to the easYgen-1500 common ground (terminal 12).

  • Page 42: Wiring Single-Pole Sensors

    Manual 37320A easYgen-1000 Series - Genset Control Wiring Single-Pole Sensors An accuracy of ≤ 2.5% may be achieved when using single-pole sensors. It is possible to combine single- and two-pole sensors, but then it is only possible to achieve an accuracy of ≤ 2.5% even with two-pole sensors. The specified accuracy of 2.5% for single-pole sensors can only be achieved if the differential voltage between the...

  • Page 43: Interfaces

    Manual 37320A easYgen-1000 Series - Genset Control Interfaces ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Overview Configuration COM port Plug GSM/Industrial Modem Telephone connection Standard CAN bus Modem Telephone GW 4/MDM connection GW 4/232/LDP CAN card (IXXAT) Figure 6-30: Interfaces - overview Connection between ..from ...

  • Page 44: Can Bus (Flexcan)

    Manual 37320A easYgen-1000 Series - Genset Control CAN Bus (FlexCAN) Wiring CAN-L CAN bus (FlexCAN) CAN-H Figure 6-31: Interfaces - CAN bus (FlexCAN) Connect in application mode ... {1o} {1oc} {2oc} Terminal Description CAN-L 2.5 mm² CAN bus (FlexCAN) CAN-H 2.5 mm²...

  • Page 45: Dpc - Direct Configuration Cable

    Manual 37320A easYgen-1000 Series - Genset Control DPC - Direct Configuration Cable The easYgen provides a configuration interface for connecting a computer via the DPC (direct configuration ca- ble). The configuration interface is the RJ45 socket on the side of the easYgen housing.
  • Page 46 Manual 37320A easYgen-1000 Series - Genset Control Chapter 7. Technical Data Nameplate ------------------------------------------------------------------------------------------------------ Serial number (numerical) Date of production (YYMM) Serial number (Barcode) Item number Item revision number Details Technical data Type Description (short) Type Description (long) UL sign Measuring values, voltages ----------------------------------------------------------------------------- /Δ...
  • Page 47 Manual 37320A easYgen-1000 Series - Genset Control Discrete inputs -------------------------------------------------------------------------------------- isolated Input range (V ) ......Rated voltage 12/24 Vdc (6.5 to 40.0 Vdc) Cont, digital input Input resistance..................... approx. 6.7 kΩ Relay outputs -------------------------------------------------------------------------------- potential free Contact material......................AgCdO...
  • Page 48 Manual 37320A easYgen-1000 Series - Genset Control Interface -------------------------------------------------------------------------------------------------------- Service interface Version........................RS-232 Signal level........................5V Level conversion and insulation by using DPC (P/N 5417-557) CAN bus interface ....................isolated Insulation voltage....................1,500 Vdc Version........................CAN bus Internal line termination...................Not available Battery ----------------------------------------------------------------------------------------------------------- Type ..........................
  • Page 49 Manual 37320A easYgen-1000 Series - Genset Control Chapter 8. Environmental Data Dynamics ------------------------------------------------------------------------------------------------------- Frequency Range – Sine Sweep ..............5Hz to 150Hz Acceleration ......................4G Frequency Range - Random ................. 10Hz to 500Hz Power Density....................0,015G²/Hz RMS Value ....................1,04 Grms Standards ..........................
  • Page 50 Manual 37320A easYgen-1000 Series - Genset Control Chapter 9. Accuracy Measuring value Display Accuracy Notes Frequency Generator 15.0 to 85.0 Hz Mains 40.0 to 85.0 Hz Voltage Generator 0 to 650 kV Transformer ratio selectable Mains 0 to 650 kV...
  • Page 51 Manual 37320A easYgen-1000 Series - Genset Control Chapter 10. Declaration Of Conformity © Woodward Page 51/53...
  • Page 52 Manual 37320A easYgen-1000 Series - Genset Control Page 52/53 © Woodward...
  • Page 53 Phone +49 (0) 711 789 54-0 • Fax +49 (0) 711 789 54-100 sales-stuttgart@woodward.com Homepage http://www.woodward.com/power Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address/phone/fax/e-mail information for all locations is available on our website (www.woodward.com).

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