Zimmer SPN Series Installation And Operating Instructions Manual

Zero-point clamping system

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INSTALLATION AND
OPERATING
INSTRUCTIONS
Zero-point clamping system
SPN series
DDOC00836
THE KNOW-HOW FACTORY
www.zimmer-group.com

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Summary of Contents for Zimmer SPN Series

  • Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Zero-point clamping system SPN series DDOC00836 THE KNOW-HOW FACTORY www.zimmer-group.com...
  • Page 2: Table Of Contents

    14 Error diagnosis ................................... 24 15 Decommissioning/disposal ..............................24 16 RoHS declaration ..................................25 17 REACH declaration ..................................25 18 Declaration of Conformity ................................. 26 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 3: Supporting Documents

    General notices contain usage tips and valuable information, but no warnings of dangers to health. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 4: Safety Notices

    • Cover ► Do not loosen the screws of the cover. ► Do not remove the cover. Ö Warranty and disclaimer Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 5 ► When using the product under extreme conditions, adjust the maintenance interval according to the degree of contamination. ► Note that, due to the spring tension, you should exercise increased caution when uninstalling products with integrated springs. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 6: Proper Use

    5 Product description 5.1 Type plate There is a laser engraving in the housing of the product. The laser engraving includes the part number and confirmation number. Part number Confirmation number Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 7: Functional Description

    A pulse of compressed air at the PLUS connection supports the clamping process and increases the clamping force. The product remains spring-loaded. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 8: Blowing Out/Cleaning

    ► Make sure that the entire contact surface of the product is covered. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 9: Circuit Diagram Of Workpiece Positioning Check

    • When sensing multiple products, it may be required to adjust the threshold value of the pressure switch at status 0 (dynamic pressure) to the respective installation. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 10: Dynamic Pressure Sensing Via A Flow Sensor

    The clamped product is not positioned correctly on the surface. contact surface. Ö This generates dynamic pressure. Ö No dynamic pressure is generated (leakage). Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 11: Piston Position Sensor

    Piston position sensor: Connection 4 Piston position sensor: Connection 5 Air discharge Alternatively: Piston position sensor: Connection 5 Alternatively: Piston position sensor: Connection 4 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 12: Circuit Diagram Of Piston Position Sensing

    • Switching point of the flow sensor: 4.5 l/min • Throttle valve setting: • Status 1 (flow): minimum 7 l/min • Status 0 (dynamic pressure): maximum 2 l/min • When sensing multiple products, it may be required to adjust the values of the volume flow and the setting of the throttle valve to the respective installation. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 13: Technical Data

    8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. The accessories from Zimmer GmbH are specifically tailored to the individual products. ► For information on optional accessories and those included in the scope of delivery, refer to our website.
  • Page 14: Installation

    ► Verify the permitted load capacity of the required screw connections in accordance with VDI 2230. ► Check the product for possible transport damage before installation. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 15: Installing The Product

    ► Lubricate the O-rings. Open PLUS connection Blowing out/cleaning/positioning check Piston position sensor: Connection 4 Piston position sensor: Connection 5 O-ring Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 16 ► Tighten the mounting screws with the corresponding tightening torque. ► Attach the cover caps. Mounting screw Cover cap Straight pin Vent hole Mounting piece Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 17: Installing Clamping Pins

    Workpiece/Pallet Mounting screw Clamping pins Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 18: Minimum Diameter On The Support

    [Nm] 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 19: Installing The Automatic Seal

    Locking cover ► Slide the automatic seal with the seal ring into the lower end position in the product. Automatic seal Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 20 Ö The automatic seal is installed correctly if it closes the opening of the pin independently when the clamping pin is removed. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 21: Installing The Power Supply

    ► For more information refer to the section "10.1 Installing the product". Open PLUS connection Blowing out/cleaning/positioning check Piston position sensor: Connection 4 Piston position sensor: Connection 5 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 22: Tube Connection

    ► To do this, use accessories such as the sealing pin or automatic seal. ► During operation, secure the product against unintentional loosening. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 23: Maintenance

    ► Or allow Zimmer GmbH to perform a check. Ö If the clamping force falls short by more than 15%: ► Allow Zimmer GmbH to perform a check. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 24: Error Diagnosis

    ► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 25: Rohs Declaration

    Rheinau, Germany, 3/31/2020 Authorized representative for (Place and date of issue) Martin Zimmer compiling the relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 26: Declaration Of Conformity

    Rheinau, Germany, 2021-04-30 Authorized representative for (Place and date of issue) Martin Zimmer compiling the relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...

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