Related Manuals for Zimmer SPN062E6SD-B
Summary of Contents for Zimmer SPN062E6SD-B
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Zero-point clamping system DDOC00836 THE KNOW-HOW FACTORY www.zimmer-group.com...
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Page 2: Table Of Contents
13 Maintenance ....................................29 14 Error diagnosis ................................... 31 15 Decommissioning/disposal ..............................31 16 REACH declaration ..................................32 17 Declaration of Conformity ................................. 33 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 3: Supporting Documents
Ö The warning symbols are assigned according to the type of danger. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 4: Safety Notices
► Do not loosen the screws on the cover of the zero-point clamping system. ► Do not remove the cover. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 5 ► Check the tightening torques of all mounting screws. ► Note that, due to the spring tension, you should exercise increased caution when uninstalling products with integrated springs. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 6: Proper Use
Improper use occurs when the product is used in rotary applications without consulting Zimmer GmbH and the following parameters are exceeded: • Speed: 1,500 rpm • Peripheral speed, relative to the center axis of the product: 35 m/s Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 7: Personnel Qualification
Personnel who work with the product must be familiar with the valid safety regulations and laws as well as the standards, guidelines and laws listed in this document. Personnel who work with the product must have facility-issued authorization to commission, program, configure, operate, maintain and also decommission this product. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 8: Product Description
There is also the option to control the product by means of alternative connections on the bottom of the product. ► For more information, please refer to sec. "10.4.3 Tube connection". Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 9: Function Of The Connections
1.5 bar for the positioning check function. ► Please note that the blow-out/clean function may only be activated when the automatic lock or locking bolt is clamped. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 10: Positioning Check
Dynamic pressure The clamped product is positioned correctly on the contact surface. Flow rate The clamped product is not positioned correctly on the contact surface. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 11 Dynamic pressure sensing via a flow sensor ► Use a pressure gage, an adjustable throttle valve and a flow sensor. ► Make sure that the measurable differential flow rate is high enough to allow a reliable evaluation via the flow sensor. When sensing multiple products, increase the values of the flow rate. ► Adjust the throttle valve setting to the specific installation situation. Recommendation • Measurement range of the flow sensor: 0.5 l/min–25 l/min • Switching point of the flow sensor: 4.5 l/min • Throttle valve setting: • Status 1 (flow): minimum 7 l/min • Status 0 (dynamic pressure): maximum 2 l/min Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 12: Piston Position Sensing
The following table describes the meaning of the states. Connection no. Operating pressure Open Clamped Closed [bar] Status 0 = dynamic pressure Status 1 = flow Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 13 Dynamic pressure sensing via a flow sensor ► Use a pressure gage, an adjustable throttle valve and a flow sensor. ► Make sure that the measurable differential flow rate is high enough to allow a reliable evaluation via the flow sensor. When sensing multiple products, increase the values of the flow rate. ► Adjust the throttle valve setting to the specific installation situation. Recommendation • Measurement range of the flow sensor: 0.5 l/min–25 l/min • Switching point of the flow sensor: 4.5 l/min • Throttle valve setting: • Status 1 (flow): minimum 7 l/min • Status 0 (dynamic pressure): maximum 2 l/min Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 14: Technical Data
8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. The accessories from Zimmer GmbH are specifically tailored to the individual products. ► For information on optional accessories and those included in the scope of delivery, refer to our website. -
Page 15: Installation
► Ensure the cleanliness of the connection surfaces. ► Please note the permitted tightening torques of the mounting screws at www.zimmer-group.com/en/td. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 16: Installing The Product
► Tighten the mounting screws with the corresponding tightening torque. ► Attach the cover caps. Mounting screw Cover cap Straight pin Vent hole Mounting piece Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 17: Overview Of The Clamping Pins
SPN062E4AD-B SPN112E6SD-B SPZ112BZ10-B SPZ112BE10-B SPZ112BS10-B SPN112E4SD-B SPZ112BZ12-B SPZ112BE12-B SPZ112BS12-B SPN112E6AD-B SPN112E4AD-B SPN138E6SD-B SPZ138BZ12-B SPZ138BE12-B SPZ138BS12-B SPN138E4SD-B SPZ138BZ16-B SPZ138BE16-B SPZ138BS16-B SPN138E6AD-B SPN138E4AD-B Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 18: Installing The Clamping Pins
Alignment hole to orient the pallets made of sword pin d1 k6 aluminum Ra 0,8 S H7 x t 0.02 D1 H7 0.01 A Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 19 14.3 ØD1 [mm] a [mm] g [mm] b [mm] 7.25 7.25 7.25 S [mm] t [mm] l [mm] 19.5 19.5 19.5 SW [mm] D [mm] hzs min. [mm] hza min. [mm] hss min. [mm] hsa min. [mm] Mx** Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 20 25.5 25.5 25.5 25.5 25.5 25.5 SW [mm] D [mm] hzs min. [mm] hza min. [mm] hss min. [mm] hsa min. [mm] Mx** Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
- Page 21 [kN] 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 22: Positioning The Sword Pins
Sword pins Degree of freedom in the direction of the arrow Retention pin Degree of freedom in the direction of the arrow Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 23: Note The Minimum Diameter Of The Product
[Nm] 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 10.9 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 24: Installing The Automatic Seal
Locking cover ► Slide the automatic seal with the seal ring into the lower end position in the product. Automatic seal Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 25 Ö The automatic seal is installed correctly if it closes the opening of the pin independently when the clamping pin is removed. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 26: Venting The Piston Chamber
► For more information, please refer to sec. "10.1 Installing the product". Open PLUS connection Blow-out/clean/positioning check Piston position sensor: Connection 4 Piston position sensor: Connection 5 Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 27: Tube Connection
► The authorized connections that are available can be found in the accessories list on our website. The necessary ordering information can also be found there. ► Use compressed air in accordance with DIN ISO 8573-1 [7:4:4]. INFORMATION The filter is included in the scope of delivery. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 28: Commissioning
Liquid and solvent-based cleaning agents can cause malfunctions and pose a risk of accidents. ► Do not clean the product with any cleaning agents that are liquid or contain solvents. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... - Page 29 ► If the clamping force falls below 15%, either continue to use the product at your own risk or have Zimmer GmbH carry out an inspection. ► If the clamping force falls below the specified value by more than 15%, have Zimmer GmbH carry out an inspection. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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Page 30: Error Diagnosis
► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 31: Reach Declaration
Rheinau, Germany, 2020-03-31 Authorized representative for (Place and date of issue) Martin Zimmer compiling the relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com... -
Page 32: Declaration Of Conformity
Rheinau, Germany, 2020-03-31 Authorized representative for (Place and date of issue) Martin Zimmer compiling the relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com...
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