Page 1 Original Operating Instructions Document no.: 150001047_00_en RP701-10 Round Baler Comprima F 125 From machine no.: 995323...
Page 2 Contact Maschinenfabrik Bernard Krone GmbH & Co. KG Heinrich-Krone-Straße 10 48480 Spelle Germany Telephone switchboard + 49 (0) 59 77/935-0 Telefax switchboard + 49 (0) 59 77/935-339 Telefax spare parts warehouse do- + 49 (0) 59 77/935-239 mestic Telefax spare parts warehouse export + 49 (0) 59 77/935-359 Internet www.landmaschinen.krone.de...
Page 3: Table Of Contents
Identification plate ........................ 37 Function description net wrapping ..................... 37 Function description net and chamber film wrapping .............. 38 Technical data .......................... 40 Consumables .......................... 41 5.1.1 Oils............................. 41 5.1.2 Lubricating greases ........................ 42 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 4 Connecting the KRONE ISOBUS terminal (CCI 1200) .............. 57 7.11 Connecting foreign ISOBUS terminal .................. 59 7.12 Connecting the camera to the KRONE ISOBUS terminal CCI 1200 ......... 61 7.13 Connecting the road lighting ...................... 61 7.14 Mounting safety chain ........................ 62 Operation ..........................
Page 5 11.2 Switching terminal on/off...................... 102 11.3 Design of display ........................ 103 11.4 Design of the KRONE machine application ................ 103 11.5 Setting units on the terminal .................... 104 Foreign ISOBUS terminal ...................... 105 12.1 ISOBUS Shortcut Button not available .................. 105 12.2...
Page 6 Checking the screw connections on the drawbar .............. 178 17.13 Setting the scraper and stone deflector ................... 178 17.13.1 Setting the scraper to the spiral roller .................. 178 17.13.2 Adjusting the scraper on the deflection shafts ................. 180 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 7 Setting the tailgate lock...................... 224 Repairs, maintenance and settings by technicians ............ 226 Storage............................ 227 Waste disposal........................ 230 Appendix.......................... 231 22.1 Hydraulic diagram ........................ 231 22.2 Circuit diagram......................... 231 Index............................ 232 Declaration of conformity ..................... 241 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 8: Information On This Document
Information on This Document Validity This document is valid for machines of type: RP701-10 (Comprima F 125) All information, illustrations and technical data in this document correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.
Page 9: Figures
H = height, L = length) Left-hand side of the machine Right-hand side of the machine side Direction of travel Moving direction Reference line for visible material Reference line for covered mater- Centre line Cable routes Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 10 When cleaning with compressed air, dirt particles are ejected at high speed and could get into the eyes. Therefore eyes could be hurt. „ Keep people away from the working area. „ Wear personal protective equipment when performing cleaning work with compressed air (e.g. eye protection). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 11: Conversion Table
Horsepower Pressure Kilopascal 0.1450 Pounds per square inch Megapascal 145.0377 bar (non-SI) 14.5038 Torque Newtonmeter 0.7376 pound-foot or ft∙lbf foot-pound 8.8507 pound-inch or in∙lbf inch-pound Temperature Degrees Celsius °C °Cx1.8+32 Degrees °F Fahrenheit Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 12 Kilometres per km/h 0.6215 Miles per hour hour Volumes Litres 0.2642 US gallon US gal. Millilitre 0.0338 US ounce US oz. Cubic centi- cm³ 0.0610 Cubic inch in³ metre Weight Kilogram 2.2046 Pound Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 13: Safety
• Attachment of unauthorised or unapproved additional equipment • Use of spare parts which are not KRONE original spare parts • Stationary operation of the machine Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation.
Page 14: Service Life Of The Machine
He has read the operating instructions and can implement the information in the operating instructions accordingly. • He is familiar with driving vehicles safely. • For road travel he has adequate knowledge of the highway code and has the stipulated driving licence. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 15: Personnel Qualification Of The Technicians
Additional equipment and spare parts that do not correspond to the requirements of the manufacturer may affect the operational safety of the machine and cause accidents. „ To ensure operational safety, use original parts or standard parts which correspond to the requirements of the manufacturer. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 16: Jobs On The Machine
„ In case of damage which may affect operational safety and cannot be repaired according to these operating instructions: Have damage repaired by a qualified service centre. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 17: Danger Zones
This also applies to brief inspection work. „ Consider the information in all relevant operating instructions: • The operating instructions of the tractor • The operating instructions of the machine • The operating instructions of the universal shaft Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 18 „ In case of dangerous situations, immediately switch off drives and instruct persons to leave the danger zone. Danger zone due to trailing machine parts If machine parts are trailing, people may be seriously injured or killed. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 19: Ensuring Functionality Of Safety Devices
„ Make sure every time after cleaning the safety labels that they are complete and legible. „ Immediately replace missing, damaged and unrecognizable safety labels. „ Provide spare parts with intended safety labels. Descriptions, explanations and order numbers of safety labels,refer to page 27. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 20: Road Safety
„ Avoid abrupt steering movements on slopes. „ On slopes always deposit a round bale in such a way that it cannot move on its own. „ Do not park the machine on slopes. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 21: Parking The Machine Safely
„ Check and clean the machine every day before using it for the first time. „ Check and clean the machine regularly during the working day. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 22: Sources Of Danger On The Machine
„ Specify rules for the use of hearing protection and for the working time. „ During operation keep windows and doors of cabin closed. „ Remove hearing protection for road travel. Liquids under high pressure The following liquids are under high pressure: • Hydraulic oil Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 23: Dangers In Connection With Certain Activities: Working On The Machine
Thus there is a risk of serious injuries or death. „ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown and safeguard it, refer to page 25. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 24: Dangers In Connection With Certain Activities: Working On Wheels And Tyres
The fitting of wheels and tyres requires adequate knowledge and approved mounting tools. „ If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service.
Page 25: Behaviour In Dangerous Situations And In Case Of Accidents
„ Before working on or under raised machine parts: Secure machine or machine parts against lowering by means of hydraulic shut-off device (e.g. stop cock) on machine side. „ Before working on or under raised machine parts: Safely support machine or machine parts. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 26: Carrying Out Oil Level Check And Oil And Filter Element Changes Safely
„ Lower raised machine parts or secure them against falling, refer to page 25. „ Shut down and secure the machine, refer to page 25. „ Cordon off the danger zone of the actuated moving machine parts in a clearly visible manner. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 27: Safety Labels On The Machine
Safety labels on the machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels. When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels.
Page 28 Safety Safety labels on the machine Position and meaning of safety labels RPG000-064 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 29 There is a danger of being drawn in if you ap- proach the danger zone and if you use your hands or feet to remove crop blockages. „ Before working on the pick-up, switch off the PTO shaft and the engine. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 30 Risk of injury due to rolling away or tilting ma- chine. „ Before opening the tailgate, make sure that the machine is correctly attached to the tractor. „ When uncoupling the machine, ensure that the tailgate is closed. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 31 PTO shaft and the engine. 12. Ord. no. 27 013 422 0 (2x) Danger from shock Risk of injury from the rolling bale. „ Make certain no one remains in the danger zone. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 32: Safety Equipment
• The attachment of the safety chain is not stipulated in all countries. • The country-specific regulations for using the safety chain during transportation of the machine must be observed. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 33: Smv Emblem
The SMV emblem (Slow-Moving Vehicle) (1) can be mounted on slow-moving machines or vehicles. The country-specific specifications must be observed. The SMV emblem (1) is at the rear in the centre or on left. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 34 Safety Safety equipment If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 35: Data Memory
- if applicable in consultation with an expert. Additional functions regulated by a contractual agreement with the customer (e.g. remote maintenance) permit the transmission of certain machine data from the machine. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 36: Machine Description
Pick-up drive To prevent an overload, there is a cam clutch on the pick-up drive. This cam clutch has been set at the factory and must not be adjusted without consulting your KRONE service partner. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 37: Identification Plate
To ensure that these data are always available, we recommend to enter them in the fields on the front cover page of these operating instructions. Function description net wrapping RP000-533 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 38: Function Description Net And Chamber Film Wrapping
15 Deflection roll on the cross tube 7 Retaining sheet 16 Feed rocker arm 8 Feed strips 17 Spherical button for locking the tension lever 9 Wrapping material path of net or film 18 Tension lever Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 39 When the tying cycle of the set number of net or film layers is complete, the cutting unit (10) swings over the wrapping material (net or film) and cuts the wrapping material (net or film). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 40: Technical Data
Oil ISO VG 46 Delivery capacity hydraulics (min.) 30 L/min Delivery capacity hydraulics (max.) 60 L/min Electrical connections Electr. connection for road travel lighting (7-pole plug) 12 volts Electr. connection for operation (3-pole plug) ---- Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 41: Consumables
„ Before changing the type of oil, consult customer service. Never use engine oil. Biodegradable consumables can be used on request. 5.1.1 Oils Designation Filling quantity Specification T-gearbox main drive 2.00 L SAE 90 Central chain lubrication system 7.00 L SAE 10W-40 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 42: Lubricating Greases
Lubricating greases For the manual lubrication points, a lubricating grease pursuant to DIN 51818 of NLGI class 2 (lithium soap with EP additives) must be used. KRONE recommends not to use lubricating greases based on other substances. The filling quantity depends on the requirements. Lubricate the manual lubrication points until lubricating grease escapes at the bearing position.
Page 43: Initial Operation
1 Protective cap 8 Mounting material 2 Universal shaft 9 Can of spray paint 3 Ring spanner 10 Warning foil 4 Terminal (depending on version) 11 Test roll KRONE excellent, net for net wrapping Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 44: Mounting Hose And Cable Support
„ Remove the duct tape (1) provided as corrosion protection from the surface of the brake disc (2) and discard. Checking/adapting the tyre pressure Before the initial operation, check and adjust the tyre pressure. A label at the PTO shaft end draws the attention to this important test: Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 45: Adjusting The Drawbar Height
„ To ensure optimum operating conditions, hitch the machine so that the dimension X matches the aforementioned values. ð If the measured dimension differs from dimension X, adjust the drawbar height as follows. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 46: Universal Shaft
The machine could be damaged if the universal shaft length is not checked when changing the tractor. „ In order to avoid damage to the machine, check universal shaft length every time the tractor is changed and correct it, if necessary, refer to page 46. RPG000-086 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 47: Mounting Protective Cap Of Universal Shaft
6.6.3 Mounting universal shaft bracket RP000-486 The universal shaft bracket (1) is only required if the drawbar is in the bottom hitching. ü The machine is shut down and safeguarded, refer to page 25. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 48: Mounting The Universal Shaft On The Machine
„ Push the universal shaft (1) onto the PTO shaft end of the machine. „ Mount the screw connection (2) through the resulting hole behind the cover (6). „ Mount the cover (6). „ Hook the universal shaft chain (5) into the eye (4) on the protective cap (3). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 49 Initial operation Universal shaft INFORMATION For more details or in case of different universal shafts, refer to the operating instructions for the universal shaft comprised in the delivery. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 50: Commissioning
(e.g. tractor tyres). „ Couple and connect the hoses and cables to the designated connections as described in the operating instructions. Connecting machine to tractor RP000-098 Example image Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 51: Mounting The Universal Shaft On The Tractor
ü The machine is shut down and safeguarded, refer to page 25. RPG000-096 „ Push the universal shaft (1) onto the tractor PTO shaft. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 52: Connecting Hydraulic Hoses
„ When connecting the quick couplings, ensure that they are clean and dry. „ Check the hydraulic hoses for abrasion and pinch point and replace if required. RP000-493 To connect the hydraulic hoses (1) correctly, the hydraulic hoses (1) are marked with numbers. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 53: Connecting Hydraulic Brake (Export)
For this an additional single-action control valve is required. The brake is activated by actuating the control valve. The pressure can be adjusted with the machine's pressure limiting valve. The pressure limiting valve is set to approx. 50 bar. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 54: Connecting/Disconnecting Compressed Air Connections For The Compressed Air Brake
Observe the correct order when disconnecting the compressed air lines. „ Firstly, disconnect the supply line (2) (red coupling head). „ Then disconnect the brake line (1) (yellow coupling head). Adjusting drawbar eye For "drawbar eye bottom" version RP000-266 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 55: Connecting The Krone Alpha Operation Unit
Commissioning Connecting the KRONE ALPHA operation unit In order to obtain more universal shaft clearance, the drawbar eye can be mounted in position (I) or (II) on the drawbar (1). Only drawbar eyes for version with "Drawbar eye at bottom" can be rotated.
Page 56 ü The machine is shut down and safeguarded, see chapter Safety, "Shutting down and safeguarding the machine". ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 9-pin plug (1) of the terminal to the 9-pin socket (2) (In-cab).
Page 57: Connecting The Krone Isobus Terminal (Cci 1200)
Commissioning Connecting the KRONE ISOBUS terminal (CCI 1200) 7.10 Tractors with integrated ISOBUS system EQ003-120 ü The machine is shut down and safeguarded, see chapter Safety, "Shutting down and safeguarding the machine". Connection terminal to tractor „ Connect the 9-pin plug (1) of the terminal to the 9-pin socket (2) (In-cab).
Page 58 Commissioning 7.10 Connecting the KRONE ISOBUS terminal (CCI 1200) Tractors with integrated ISOBUS system EQ001-173 ü The machine is shut down and safeguarded, refer to page 25. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.
Page 59: Connecting Foreign Isobus Terminal
ü The machine is shut down and safeguarded, refer to page 25. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.
Page 60 „ Connect the 11-pole socket (4) of the cable (2) to the 11-pole socket (3) of the machine. Connection terminal to tractor INFORMATION For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 61: Connecting The Camera To The Krone Isobus Terminal Cci 1200
Connecting the camera to the KRONE ISOBUS terminal CCI 1200 EQ000-212 „ Insert the plug (4) on the camera (2) cable (3) into the connection C (6) of the KRONE ISOBUS terminal CCI 1200 (1). „ To connect the plug (4) correctly, ensure that it is aligned with the marked points (5).
Page 62: Mounting Safety Chain
ü The machine is shut down and safeguarded, refer to page 25. RP000-104 DV000-016 „ Install the safety chain (1) at a suitable position (for example: [I] or [II]) on the tractor. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 63: Operation
„ Press only round bales which do not exceed the set baling pressure and bale diameter. „ Observe the following information on the even filling of the bale chamber. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 64 If the crops are very wet and have little structure, this may increase slippage of the bale formation conveyor. This can be reduced by taking the following measures: „ Reduce the baling pressure, refer to page 149. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 65: Improving Bale Chamber Filling
„ Switch off the PTO shaft in the headland. „ Start the tying cycle earlier than indicated. Driving speed KRONE recommends a driving speed of 5-12 km/h The driving speed during the work must be adapted to the following conditions: •...
Page 66: Mounting Additional Deflector Sheets In The Tailgate
„ Close the tailgate at idling speed. „ Start the next baling process. Operating the support jack INFORMATION In order to increase the base of the support jack when the ground is soft, use a suitable support. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 67 „ Pull out the securing pin (4), push in the support jack (2) and secure the position with the securing pin (4). „ Turn the support jack (2) clockwise all the way up using the crank handle (1). „ Rotate the support plate (3) so that the flat side points towards the pick-up. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 68 WARNING! Crush hazard due to support jack swinging down! Swivel the support jack up or down using the handle (4) only. „ Insert the bolt (1) through the boreholes (5, 6) and secure it in the locking spring (7). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 69: Using The Stop Cock Of The Tailgate
Æ The tailgate can be closed. Closing the stop cock „ Raise the stop cock (1) and move it to position (II). Æ The tailgate cannot be closed. Releasing/applying the parking brake RP000-398 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 70: Fitting Wheel Chocks
„ Ensure that the safety cable (1) cannot slip or become detached. Fitting wheel chocks RPG000-012 The wheel chocks (1) secure the machine against rolling away. 2 wheel chocks are affixed to the machine. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 71: Pick-Up
ð The key switches to „ For "Medium electronics" version: To preselect the pick-up, press the key on the KRONE Alpha operation unit, refer to page 90. ð The warning light on the key goes out. „ To lower the pick-up into the working position, actuate the control unit on the tractor (yellow, 3+).
Page 72: Setting The Pick-Up Working Height
Pick-up ð The key switches to „ For "Medium electronics" version: To preselect the pick-up, press the key on the KRONE Alpha operation unit, refer to page 90. ð The warning light on the key goes out. „ To lift the pick-up into the transport position, actuate the control unit on the tractor (yellow, 3+).
Page 73: Adjusting The Bearing Pressure Relief For The Pick-Up
To be able to negotiate uneven ground better, the pick-up is relieved on both sides of the machine with the aid of a spring (3). The spring (3) can be set on the ring screw (2). KRONE recommends the following setting: • Dimension X (left side of machine): 150 mm •...
Page 74: Setting The Crop Press Roller Unit
The height of the baffle sheet (1) on the crop press roller unit can be adjusted to the swath. Position (I) has been set at the factory. If the crops are very moist, it is recommended to move the baffle sheet into position (II). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 75: Removing/Mounting The Baffle Sheet On The Crop Press Roller Unit
Removing crop blockages: refer to page 84 RP000-139 ü The machine is shut down and safeguarded, refer to page 25. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 76: Net Wrapping
Also observe the information on the package provided by the tying material manufacturer. INFORMATION For trouble-free use in the field, KRONE recommends one of the "KRONE excellent" nets, see label on the machine with the number 27 018 640 *. RPG000-016 ü...
Page 77: Insert Net
„ Always wear protective gloves when inserting the wrapping and tying material and when working in the range of the cutting unit. „ When working in the range of the cutting unit, work particularly carefully and prudently. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 78: Net And Chamber Film Wrapping
If a sleeve is made of plastic with grooves, the sleeve clamp can dig into the grooves and transfer the brake force from the brake disc to the net or film roll. Therefore, plastic sleeves without grooves are not recommended. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 79 INFORMATION For trouble-free use in the field, KRONE recommends one of the "KRONE excellent" nets or films, see label on the machine with the number 27 018 640 *. ü The machine is shut down and safeguarded, refer to page 25.
Page 80: Inserting The Net Or Film
„ Move the feed rocker arm (3) on the terminal in the feed position direction of arrow until there is a distance of approx. 5 cm between the spreading roll (1), covered with red foam, and the tapered roller (2), refer to page 127. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 81 The tension lever (12) must touch and guide the wrapping material roll (1). To do this, the tension lever (12) must be released, refer to page 153. • The conical roller (3) must be locked to prevent it from rotating during net wrapping, refer to page 154. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 82: Notes On Operation
If possible, for initial operation, use a complete net roll first and tie the round bales with net. This procedure can be used to remove any sharp edges or paint residue beforehand. • KRONE recommends not to use chamber film wrapping for straw bales. There is a risk of condensation forming, resulting in mould. •...
Page 83: Using The Bale Ejector
INFORMATION KRONE recommends 3.5-4 film layers to ensure optimum chamber film wrapping, refer to page 122. The minimum required film layers depend on the condition of the crops. For round bales with a diameter greater than 130 cm and/or very dry or very wet crops, KRONE recommends using at least one additional film layer.
Page 84: Removing Crop Blockages
After the round bale has been laid down, the bale chamber is closed and whilst new crops are being taken in, the bale ejector must be positioned again on the axis. „ Have the setting of the bale ejector be checked by a KRONE service partner. 8.14 Removing crop blockages 8.14.1...
Page 85: Operating The Reversing Device With Crop Blockages
WARNING! Risk of injury or damage to the machine from an attached actuating lever (2) when putting the machine back into operation! To avoid injuries, remove the actuating lever (2) and place in the storage compartment. „ Close the cover (1). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 86 „ Close the stop cock (3) in the control valve hydraulic hose line. „ Manually remove any remaining crop from the feed rotor (1) or the pick-up. „ Start the engine and turn on the PTO shaft. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 87: Operating The Central Chain Lubrication System
To service the central chain lubrication system, refer to page 191. Dosing units on right side of machine RPG000-077 The dosing units on the rail on the right side of the machine oil the chains of the following machine components: Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 88 Bale formation conveyor drive Roller drive feed roller Pick-up/auger conveyor Setting oil quantity „ Loosen the screws (6). „ Turn the eccentric cam (7) until the arrow is on the required oil quantity. „ Tighten the screws (6). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 89: Krone Alpha Operation Unit
KRONE ALPHA operation unit KRONE ALPHA operation unit NOTICE Penetration of water in the operation unit could lead to malfunction. As a result, the machine can no longer be operated safely. „ Protect the operation unit from water. „ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.
Page 90: Overview
KRONE ALPHA operation unit Overview Overview EQ000-092 Pos. Icon Explanation Warning lights, filling on left / right Bar graph display Lower set values Increase set values Set tying version Set twine tying Select automatic mode Select manual mode Not assigned...
Page 91: Switching The Operation Unit On/Off
Start tying process (in manual mode) Switching on/off Switching the operation unit on/off „ To switch on the KRONE Alpha operation unit, press the key. Æ If the voltage supply is correct, a short self-test of the operation unit is performed: All warning lights light up briefly and an acoustic signal sounds.
Page 92: Setting The Net Layers
KRONE ALPHA operation unit Setting the net layers Setting the net layers EQ000-093 „ To increase the number of net layers, press the key. „ To reduce the number of net layers, press the key. The LEDs in the bar graph display (2) show the set value. The following values can be set:...
Page 93: Digital Sensor Test
KRONE ALPHA operation unit Digital sensor test ð The warning lamp for type of wrapping “Net” lights up. „ To increase the automatic blocking time press the key. „ To reduce the automatic blocking time press the key. „ To save the automatic blocking time, press the key.
Page 94: Analogue Sensor Test
KRONE ALPHA operation unit Analogue sensor test Bar graph display LED Sensor Speed sensor Baling pressure left Baling pressure right Net length INFORMATION Press the key for the digital sensor test or the key for the analogue sensor test to switch between the analogue and digital sensor test.
Page 95: Setting Feed Position
KRONE ALPHA operation unit Setting the actuator for wrapping process 9.9.1 Setting feed position RP000-043 The distance (X) between the pivot point of the ratchet (1) and the adjusting lever (2) must be X=285 mm. „ Press the key until the actuator for wrapping process moves out until the dimension X=285 mm.
Page 96: Setting The Tying Position
KRONE ALPHA operation unit Setting the actuator for wrapping process The distance (X) between the pivot point of the ratchet (1) and the adjusting lever (2) must be X=410 mm when the ratchet (1) is raised. „ Press the key until the actuator for wrapping process moves out until the dimension X=410 mm.
Page 97: Display Filling
KRONE ALPHA operation unit Display filling 9.10 9.10 Display filling EQ000-099 During filling of the bale chamber the desired baling pressure is reached if the 2 warning lights (1) for the left and right side light up. An acoustic signal also sounds.
Page 98: Krone Beta Ii Terminal
ISOBUS Shortcut Button not available EQG000-022 The KRONE Beta II terminal does not feature an ISOBUS shortcut button. Icon (1) is shown on the display. The ISOBUS shortcut button is not available to switch off machine functions. Comprima F 125...
Page 99: Switching Terminal On/Off
KRONE Beta II terminal Switching terminal on/off 10.2 10.2 Switching terminal on/off EQ001-029 „ Before switching on the terminal for the first time, check that the connections are correct and tight. Switching on „ Move the toggle switch (1) from position I to position II.
Page 100: Design Of Display
KRONE Beta II terminal 10.3 Design of display 10.3 Design of display EQ001-033 The display of the terminal is divided up into the following sections: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), refer to page 107.
Page 101: Krone Isobus Terminal (Cci 1200)
KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-057 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.
Page 102: Switching Terminal On/Off
KRONE ISOBUS terminal (CCI 1200) 11.2 Switching terminal on/off 11.2 Switching terminal on/off EQ001-174 „ Before switching on the terminal for the first time, check that the connections are correct and tight. INFORMATION When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory.
Page 103: Design Of Display
„ For more details on how the terminal functions, follow the terminal operating instructions. 11.4 Design of the KRONE machine application EQG000-059 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), refer to page 107.
Page 104: Setting Units On The Terminal
KRONE ISOBUS terminal (CCI 1200) 11.5 Setting units on the terminal Main window (3) Values (figures) shown in blue in the main window can be selected using the touch function. There are the following main window views: • Road travel screen •...
Page 105: Foreign Isobus Terminal
When using terminals and other operation units which have not been delivered by KRONE mind that the user: ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by KRONE.
Page 106: Varying Functions To Krone Isobus Terminal
The job computer provides information and control functions of the machine on the display of the external ISOBUS terminal. Operation with an external ISO terminal is similar to the KRONE ISOBUS terminal. Prior to start-up, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions.
Page 107: Terminal Machine Functions
„ Remedy the malfunction when the error message is displayed, refer to page 200. „ If the malfunction cannot be remedied, consult a KRONE service partner. 13.1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels.
Page 108: Keys
The previously selected mode (manual manual mode. mode or automatic mode) is displayed in the set tying type. Press the key to change the mode. Chamber film wrapping in automatic mode. Work lighting Switching off Switching ON Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 109: Displays On The Working Screen
Flashing: 2 TIM functions are currently active, one TIM function of which has been overridden. The connection is restored by pressing the key and then confirming on the tractor. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 110 Net/film is fed. Net/film has not been tied. Net/film tying process is active. Net/film tying process is stopped. Net/film is cut off. Net/film was not cut off. Net/chamber film wrapping process is complete. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 111: Accessing The Working Screen
The terminal switches automatically to the Road travel screen after roughly five minutes when the following requirements are met: ü The PTO shaft is switched off. ü The tailgate is closed. ü The machine is in field mode. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 112: Adjusting The Baling Pressure
Adjusting the baling pressure via the touch-capable display „ Tap the blue value to be changed. ð An input field opens. „ Enter the desired value and press ð The value is saved and the input field exited. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 113: Operating Tim 1.0 (Tractor Implement Management)
13.7.2 TIM displays and keys on the working screen ∑ 125cm EQG003-096 The following TIM displays are possible: Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 114: Activating Tim Functions
To activate the TIM functions, only the connection between machine and tractor must be established. ü In menu 14-5 "Configuring TIM software"(refer to page 132) • the required TIM functions were selected and Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 115: Pausing Tim Functions
„ To deactivate the TIM function "Opening and closing tailgate at the end of the tying cycle", select the checked checkbox next to the icon Æ The checkbox is empty and the TIM function has been deactivated. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 116: Terminal Menus
(for the “Net and chamber film wrapping” version), refer to page 126 Manual operation, refer to page 126 Counter, refer to page 128 13-1 Customer counter, refer to page 129 ∑ 13-2 Total counter, refer to page 131 ∑ ISOBUS, refer to page 132 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 117: Recurring Icons
Leave menu without saving. By pressing the key longer, the previously viewed working screen is called up. Reset to factory setting. Sensor test Quick access to sensor test (sensors relev- ant for this menu) Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 118: Selecting A Menu Level
ð The selected menu is highlighted in colour. „ To call up the menu, press the key next to Æ The menu opens. INFORMATION When equipped with “touch sensitive terminal”, the icons can directly be pressed. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 119: Changing Value
ð An input mask opens. „ Turn the scroll wheel to increase or reduce the value. „ Press scroll wheel to save the value. Æ The setting is saved and the input mask closes. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 120: Changing Mode
„ To leave the menu, press 14.7 Tying in the menu level ü For The menu level is active, refer to page 118. For the “Net wrapping” version EQG003-008 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 121 Tying start delay net wrapping (if ‘net’ has been selected as the type of tying under (3)) Tying start delay chamber film wrapping (if ‘film’ has been selected as the type of tying under (3)) Select type of tying (net or film) Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 122: Menu 1 "Number Of Net Layers" (Net Wrapping)
„ To open the menu, press Æ The display shows menu "Number of film layers". Adjusting the number of film layers „ Increase or decrease the value, refer to page 119. „ To save the value, press Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 123: Menu 3 "Advance Signalling
Menu 3 “Advance signalling” 14.10 INFORMATION KRONE recommends 3.5 – 4 film layers for optimum chamber film wrapping. The minimum required film layers depend on the condition of the crops. With round bales whose diameter measures more than 130 cm and/or very dry or very wet crops, KRONE recommends at least one additional film layer.
Page 124: Menu 4 "Tying Start Delay" (Chamber Film Wrapping)
„ To open the menu, press Æ The display shows menu “Tying start delay”. Special feature of chamber film wrapping The tying start delay is automatically set to 0.0 s for chamber film wrapping. KRONE recommends this setting. Comprima F 125...
Page 125: Menu 7 "Sensitivity Of Direction Display
„ To open the menu, press Æ The display shows menu “Sensitivity of direction display”. Adjusting the sensitivity of the direction display „ Increase or decrease the value, refer to page 119. „ To save the value, press Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 126: Menu 8 "Type Of Tying" (For The "Net And Chamber Film Wrapping" Version)
EQG003-006 ü For The menu level is active, refer to page 118. „ To open the menu, select Æ The display shows menu “Manual operation”. The following status displays may appear on the screen: Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 127: Menu 10 "Manual Operation" (For The "Net And Chamber Film Wrapping" Version)
EQG003-007 ü For The menu level is active, refer to page 118. „ To open the menu, press Æ The display shows menu “Manual operation”. The following status displays may appear on the screen: Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 128: Menu 13 "Counters
EQG003-011 ü For The menu level is active, refer to page 118. „ To open the menu, press Æ The display shows the "Counter" menu. The "Counter" menu is divided into the following submenus: Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 129: Menu 13-1 "Customer Counter
Total of pressed round bales for the relevant customer Operating hours counter for the relevant customer The keys on the sides of the terminal can be used to control the following functions: Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 130 „ To set a certain customer counter to zero, use and to navigate to the desired customer counter and press „ To set all customer counters to zero, press and hold down for at least 2 seconds. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 131: Menu 13-2 "Total Counter
Set season counter 1 to zero Set season counter 2 to zero Setting season counter 1 or 2 to zero „ To set season counter 1 to zero, press „ To set season counter 2 to zero, press Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 132: Menu 14 "Isobus
ü The menu 14 “ISOBUS” has been selected, refer to page 132. „ Select to open the menu. Æ The display shows the "Configuring TIM Software" menu. The following displays are in the menu: Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 133 „ To start establishing a connection between tractor and machine, press Æ Registration and authentication of the TIM functions are started. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 134: Menu 14-9 "Switching Between Terminals
(e.g. because it was dismounted), the restart is delayed as the system searches for a new terminal and loads the specific menus into the terminal. The loading process can take a few minutes. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 135: Menu 15 "Settings
The "Settings" menu is divided into the following submenus: Menu Sub-menu Designation Settings, refer to page 135 15-1 Sensor test, refer to page 136 15-2 Actuator test, refer to page 141 15-3 Software info, refer to page 143 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 136: Menu 15-1 "Sensor Test
Then check whether the bar is in unattenuated state in the lower marked area. Possible sensors (depending on the machine configuration) An overview of the sensors, actuators and control units is provided in the circuit diagram in the appendix. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 137 Sensor ready to operate Sensor attenuated (metal in front of the sensor) Sensor unattenuated (no metal in front of the sensor) Cable break or short circuit Defect in sensor or job computer Cable break Short circuit Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 138: 14.19.1.1 Adjusting Sensor B09/B10 "Filling Display Left/Right
Saving is only possible if the bar (2) is inside the rectangle (1) of the bargraph. 14.19.1.2 Adjusting sensor B61 “Tying 1 (passive)” The following positions are saved with sensor B61 “Tying 1 (passive)”: • The feed position, • the cutting position and • the tying position. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 139 "Checking and setting the feed position". „ For net wrapping: Press the key until the actuator for wrapping process moves out until the dimension X=285-295 mm. „ Press Æ The set position is saved. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 140 „ Press the key until the tying actuator retracts far enough and the dimensions X and Y from the table above are achieved. „ Press Æ The set position is saved. Setting the tying position RP000-045 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 141: Menu 15-2 "Actuator Test
Æ The display shows the "Actuator test" menu. Possible actuators (depending on how the machine is equipped) An overview of the sensors, actuators and control units is provided in the circuit diagram in the appendix. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 142 Errors are only displayed if the actuator is turned on and a test for the actuator in question is available. The LED on the plug can also be checked directly on the actuator. „ Press to switch the actuator on. „ Press to switch the actuator off. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 143: Menu 15-3 "Software Info
ü Menu 15 “Settings” is called, refer to page 135. „ To open the menu, press Æ The display shows the "Software info" menu. Display area Icon Designation Total software version of the machine Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 144: Driving And Transport
ü The support jack is in the transport position, refer to page 66. ü The road lighting has been connected, tested and is functioning properly, refer to page 61. ü The pick-up is fully raised in transport position, refer to page 71. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 145: Parking The Machine
With top suspension of the drawbar RP000-485 „ Insert the universal shaft (2) into the universal shaft chain (1). „ Attach the universal shaft chain (1) to the support (3). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 146: Checking Road Travel Lighting
„ Check whether the rear lights (1) are functional. „ Clean the rear lights (1) and the side reflectors (2). RPG000-074 The 2 reflectors (1) are located on the rear of the taillights. „ Clean the reflectors (1). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 147: Preparing The Machine For Shipment
„ Lay the cable tie (2) around the lock holder (4) and tighten it. 15.5.2 Securing the storage compartment flap RP000-367 „ To secure the storage compartment flap (1), place a strap (2) around the twine box flap (1) and the protecting tube (3) and tighten. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 148: Lifting The Machine
„ Ensure that the chain hooks have been correctly attached to the suspension points. „ Tension the chains so that the support jack is relieved. „ Move the support jack into transport position, refer to page 66. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 149: Settings
„ Lift the black baling pressure indicator (1) to the desired position. „ Loosen the wing nut (3) and move the screw with wing nut (3) until the KRONE Alpha operation unit warning lights are lit and the horn sounds, refer to page 97.
Page 150: Setting The Brake Force Release When Feeding Wrapping Material
The wrapping material can be pulled with difficulty. central medium The wrapping material can be pulled with medium strength. KRONE re- commends this setting as an op- timum brake force release during the feeding of the wrapping material. bottom strong The wrapping material can be pulled easily.
Page 151: Setting Wrapping Material Brake
If the net was wrapped around the round bale too loosely or too tightly, the brake force can be set with the nut (4) on the eyelet bolt (3). Default dimension set by KRONE: X=40 mm ü The machine is shut down and safeguarded, refer to page 25.
Page 152: Setting The Working Lights
Settings 16.4 Setting the working lights If "KRONE excellent" net or film is not used for the tying, the brake force may have to be adjusted at the eyelet bolt (3). ü The machine is shut down and safeguarded, refer to page 25.
Page 153: Locking/Releasing The Tension Lever
„ To release the locking pin with ball head (3), turn the ball head anti-clockwise and pull the bolt in the direction of the arrow until the roll pin (4) moves through the slot and the bolt has engaged. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 154: Setting The Lock Of The Tapered Roller
The lever (2) releases the conical roller (1) to prevent it from rotating during chamber film wrapping. „ To lock the conical roller (1) for net wrapping, move the lever (2) into position (I). „ To release the conical roller (1) for chamber film wrapping, move the lever (2) into position (II). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 155: Checking The Retaining Comb For Net Wrapping
The retaining comb (1) is located on the front of the machine under the storage compartment. „ Check whether the dimension X on the spring (2) on the right side of the machine is X=15 „ If the dimension is not X=15 mm, set the dimension on the nut (3). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 156: Checking The Retaining Comb For Chamber Film Wrapping
The retaining comb (1) is located on the front of the machine under the storage compartment. „ Check whether the dimension X on the spring on the right side of the machine is X=20 mm. „ If the dimension is not X=20 mm, set the dimension on the nut (3). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 157: Setting The Retaining Comb For Chamber Film Wrapping
Position II If the blue strips (1) are taken along by the first net feed roller with a delay or are not taken along, you can reverse the trapezoidal rubbers (4). This provides additional support. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 158: Checking And Setting The Position Of The Feed Rocker Arm
„ Move the feed rocker arm (1) with the terminal towards the round bale into the saved feed position. „ Switch off the tractor, remove the ignition key and take it with you. „ Check whether there is a distance of X=5 mm between the feed rocker arm (1) and the stop (2). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 159 „ Switch off the tractor, remove the ignition key and take it with you. „ Check whether the conical roller (3) is positioned on the insulation of the pressure shaft (2) and whether the film jams between the insulation of the pressing shaft (2) and the conical roller (3). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 160: Using The Bale Ejector
After the round bale has been laid down, the bale chamber is closed and whilst new crops are being taken in, the bale ejector must be positioned again on the axis. „ Have the setting of the bale ejector be checked by a KRONE service partner. Comprima F 125...
Page 161: Maintenance
Prepare brake disc of the wrapping material refer to page 44 brake Grease lubrication points according to lubrica- refer to page 163 tion chart Actuate tying cycle and check functions refer to page 66 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 162: Maintenance - Once After 10 Hours
Maintenance 17.1 Maintenance table Components Check the hydraulic hoses for leaks and, if ne- cessary, have them replaced by a KRONE service partner. Cleaning deflection pipes or conical tying roller refer to page 175 Check electrical connection cables and road refer to page 146 travel lighting 17.1.2...
Page 163: Maintenance - Every 50 Hours
Maintenance – Every 2 years Components Have the compressed air tank checked by a KRONE service partner Have the pneumatic brake cylinder serviced by a KRONE service partner 17.1.9 Maintenance – every 6 years Components Check hydraulic hoses refer to page 175 17.2...
Page 164 „ Remove old lubricating Lubricating Multi-purpose grease grease. „ Apply a coat of new lubricating grease thinly with a brush. „ Remove excessive lubricating grease. Left side of machine RPG000-029 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 165 Maintenance Lubrication chart 17.2 Every 20 operating hours Every 50 operating hours Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 166 Maintenance 17.2 Lubrication chart Right and rear side of machine RPG000-030 Every 20 operating hours Every 50 operating hours Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 167: Lubricating The Universal Shaft
Metric thread screws with control thread INFORMATION The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket. DV000-001 Thread size Strength class on screw head Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 168 Tightening torque (Nm) M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M24 x 2 1,121 1,312 M27 x 2 1,148 1,635 1,914 M30 x 1.5 2,100 2,650 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 169 The term “locking screw” includes the drain plug, the inspection screw as well as the ventilation and breather filters. The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 170 Maximum tightening torque (Nm) (±10 %) M10x1 M12 x 1.5 G1/4“ M14 x 1.5 M16 x 1.5 45 M18 x 1.5 50 M20 x 1.5 G1/2“ M22X1.5 M24x1.5 G3/4“ M33x2 G1“ M42x1.5 G1 1/4“ *) Always replace copper rings Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 171: Position Of The Sensors
17.5 Position of the sensors Right side of machine RPG000-099 1 B10 Filling display right 3 B01 Speed of bale chamber 2 B61 Tying 1 (passive) 4 B12 Lock hook bale chamber right Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 172: Checking/Maintaining Tyres
Inspect the tyres visually „ Visually inspect tyres for cuts or breaks. Æ If there are cuts or breaks in the tyres, have the tyres repaired or replaced by a KRONE service partner. Maintenance intervals for visual inspection of the tyres, refer to page 161.
Page 173 M20 x 1.5 30 mm 8 units 380 Nm 420 Nm M22 x 1.5 32 mm 8/10 units 510 Nm 560 Nm M22 x 2 32 mm 10 units 460 Nm 505 Nm Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 174: Servicing The Main Gearbox
„ Pour in fresh oil via the inspection and filling hole (3) up to the inspection and filling hole (3). „ Screw the locking screw into the inspection and filling hole (3), tightening torque refer to page 169. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 175: Checking Hydraulic Hoses
This can prevent mechanical blockages. „ If required, repeat the cleaning several times a day. 17.10 Cleaning deflection pipes or conical tying roller The maintenance intervals can be found in the maintenance table, refer to page 161. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 176 17.10 Cleaning deflection pipes or conical tying roller For version with "Net wrapping" RP000-467 „ Remove any corrosion from all fixed deflection pipes (1) and from the brake surface of the brake disc (2) in the tying unit. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 177: Clean The Bushing And The Drawbar Eye
(1) in the drawbar eye (2) is X=43 mm. If the dimension X is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. „ To minimize wear, clean the bushing (1) and the drawbar eye (2) several times a day and coat with grease.
Page 178: Checking The Screw Connections On The Drawbar
„ If the scraper (2) is not very close to the spiral roller (1), set the scraper (2) as described below. ü The tailgate is open and the tailgate is hydraulically locked, refer to page 69. ü The side guard on the right side of the machine side is open. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 179 If the scraper rail (3) is not positioned on the spiral roller (4): „ Loosen the screw connection (6) on the clamping wedge (5). „ Turn the clamping wedge (5) by 180° and tighten the screw connection (6). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 180: Adjusting The Scraper On The Deflection Shafts
All scrapers on the fixed deflection rolls must be regularly checked and adjusted. The following image shows the position of the fixed deflection rolls (1) in the bale chamber on which scrapers are mounted. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 181: Setting The Stone Deflectors
All stone deflectors on the deflection shafts must be regularly checked and adjusted. RP000-312 Proceed as follows on all stone deflectors: „ Set the stone deflector (1) parallel and at a distance of 5-10 mm from the bale formation conveyor (2). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 182: Bleed The Friction Clutch On The Universal Shaft
When working on drive chains, there is a risk of injury due to entanglement of loose long hair or loose clothing. „ When working on the drive chains, wear protective equipment, refer to page 19. „ Before working on any drive chains, shut down and safeguard the machine, refer to page 25. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 183: Drive Chain Of The Pick-Up
The drive chain is supplied with oil via the central chain lubrication system, refer to page 87. Spring discs of the pick-up drive RP000-472 „ After repairing the pick-up drive (1), ensure that the disc springs (2) are arranged as shown. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 184: Drive Chain Of The Intake
ü The machine is shut down and safeguarded, refer to page 25. ü The left side hood is open. „ To tension the drive chain (1), use the nut on the eyelet bolt (5) to set the dimension =220 mm. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 185: Drive Chain Of The Auger Conveyors
ü The drive chain (2) and the pick-up guard have been cleaned. „ To tension the drive chain (2), use the nut (4) to set the dimension X=60 mm. INFORMATION The drive chain is supplied with oil via the central chain lubrication system, refer to page 87. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 186: Drive Chain Of The Rollers
(3) and holder (2) is X=10 mm. This dimension X=10 mm is only a guide for setting. X must be 5 mm after the trial run. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 187 „ Check whether the spring dimension is Y=490–500 mm. If the dimension X=10 mm cannot be achieved in this way: „ Move the screws (4) to the other drill holes located to the previous drill holes. Relocating the deflection roll/shaft RP000-402 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 188: Setting The Baling Pressure Indicators
Setting the baling pressure indicators For “medium electronics” version Setting the mechanics RP000-534 After the bale formation conveyor tension has been set, refer to page 186, the baling pressure indicators (1.1) must be set. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 189 Setting the electronics RP000-553 If the filling in the KRONE Alpha operation unit (8) is no longer displayed correctly on the warning lights (7) the baling pressure indicators (1) must be set as follows. „ Lift the baling pressure indicators (1) up to the red label (2) and hold in this position.
Page 190: Checking And Setting The Axial Play Of The Brake Disc At The Wrapping Material Brake
„ Use shim rings to set the required axial play X. „ Mount the adjusting collar (1) and tighten the threaded pin (2). „ Push the brake disc (4) onto the roll holder (3) and swivel it back into the machine. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 191: Servicing Central Chain Lubrication System
„ When oil has run out, connect the hose to the pump (7). „ Open the bleed screw (2). „ Manually actuate the pump (7) until oil is flowing out of the control block (1) without any bubbles. „ Close the bleed screw (2). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 192: Cleaning The Dosing Units
„ Mount the spring and the shut-off valve (5). „ Screw on the cap (6) hand-tight. „ Insert the dosing unit (2) into the distributor block (3) and screw on hand-tight. „ Screw the cap nut (1) onto the dosing unit (2) and screw on hand-tight. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 193: Replacing The Hose On The Dosing Unit
The air filters (1) clean the compressed air and guard the compressed air brake from malfunctions. The compressed air brake remains functional in both directions of flow even when a filter element (3) is blocked. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 194: Drain Condensation Water From The Compressed Air Tank
Water in the compressor unit leads to corrosion which damages the compressed air reservoir. „ Check and clean drain valve according to maintenance table,refer to page 161. „ Immediately replace a defective drain valve. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 195: Retighten Tensioning Straps At The Compressed Air Tank
„ Visually inspect the drain valve (2) to ensure that it is not defective or soiled. Æ If the drain valve (2) is defective and is no longer sealed, immediately have the drain valve (2) replaced by a KRONE service partner. Æ If the drain valve (2) is soiled, clean the drain valve (2).
Page 196: Malfunction, Cause And Remedy
Possible cause Remedy „ Check the setting of the drawbar. The machine is hooked in too low in the front. „ If necessary, have a KRONE service partner adjust the drawbar height, refer to page 45. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 197: Disturbances During Or After The Baling Process
Disturbance: The tailgate cannot be closed completely. Possible cause Remedy „ Seal the hydraulic cylinder or have it replaced by a KRONE The hydraulic cylinder is leaky. service partner. Malfunction: The round bale is conically shaped. Possible cause Remedy „...
Page 198: Disturbances At The Tying Unit Or During The Tying Cycle
„ Remove sharp edges from along the path of the wrapping which damage the wrapping material. material. „ If the malfunction persists, contact the KRONE service partner. Malfunction: The wrapping material (net or film) is not transported directly after tying starts. Possible cause Remedy „...
Page 199: Malfunctions On The Central Chain Lubrication System
The cutting unit does not drop completely because deposits are impairing the movement. „ Have the blade changed by a KRONE service partner. The cutting unit is blunt. „ Check the wire rope on the cutting unit and, if required, The ratchet on the cutting unit does not move upwards.
Page 200: Faults Of The Electrics/Electronics
„ Remedy the malfunction when the error message is displayed, refer to page 203. „ If the malfunction cannot be remedied, contact KRONE Customer Service. KMC - 521202- 5 EQG000-034 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 201: Possible Error Types (Fmi)
A cable is broken or amperage is too low. There is a short circuit to ground or amperage is too low. The mechanics do not respond or the expected result was not achieved. The frequency is not permitted. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 202: Overview Of Fuses
A1.F4 Reserve A1.F10 ISOBUS expansion ECU PWR A1.F5 ISOBUS expansion PWR A1.F11 ECU plug X551 A1.F6 Reserve 18.5.3 Remedying sensor/actuator error Components must be repaired or replaced by a qualified specialist workshop only. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 203: Error List
The cabling is faulty. „ Check the cabling for damage, refer to page 202. The operating terminal is de- „ Note the error number with the FMI and contact the KRONE fective. service partner. 520193- KRONE operating terminal (KBT) Possible cause Remedy FMI 19: There is a CAN communication malfunction.
Page 204 „ Check the cabling for damage, The cabling is faulty. refer to page 202. The operating terminal is de- „ Note the error number with the FMI and contact the KRONE fective. service partner. 520195- KRONE operating terminal (KBT) Possible cause Remedy FMI 19: There is a CAN communication malfunction.
Page 205 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521100- Voltage group (UB1) of the KRONE Machine Controller (KMC) High...
Page 206 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521101- Voltage group (UB2) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred.
Page 207 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521102- Voltage group (UB3) of the KRONE Machine Controller (KMC) High...
Page 208 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521102- Voltage group (UB3) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit to ground or current intensity is too low.
Page 209 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521103- Voltage group (UB4) of the KRONE Machine Controller (KMC) High...
Page 210 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521104- Voltage group (UB5) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred.
Page 211 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521105- Voltage group (UB6) of the KRONE Machine Controller (KMC) High...
Page 212 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521105- Voltage group (UB6) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit to ground or current intensity is too low.
Page 213 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521107- Supply voltage for the KRONE Machine Controller (KMC) at connection UE...
Page 214 FMI 4: An undervoltage or a short circuit to ground has occurred. There is a cable break or „ Note down the error number on the FMI and contact the short circuit. KRONE service partner. 521118- Voltage group (UB2) switched off. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 215 Faults of the electrics/electronics 18.5 Possible cause Remedy FMI 11: The error cause is unknown. „ Note the error number with the FMI and contact the KRONE The supply voltage of the sensors could not be activ- service partner. ated.
Page 216 FMI 7: The film is running, even though tying has not been started. The film overhang is too long. „ Check the film overhang. Ensure that it does not exceed 250 mm. „ Adjust the brake force release during the feed process, refer page 150. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 217 Advance signalling has not refer to page 123. been set. Advance signalling has been „ Observe advance signalling. ignored and the bale chamber „ Do not permanently overload the bale chamber. loaded with too many crops. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 218 • Sensor B11 Lock hook bale chamber left • Sensor B12 Lock hook bale chamber right There is a mechanical fault at „ Contact the KRONE service partner. one of the sensors. 522046- Tailgate Comprima F 125...
Page 219 „ Manually empty the bale chamber. so that it was opened by the bale. The tailgate is not correctly „ Open and close the tailgate again. locked. 522101- Sensor B01 “Speed of bale chamber” Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 220 FMI 5: A cable break has occurred or the current intensity is too weak. „ Check sensor and wiring for damage, The sensor shows external refer to page 202. damage. The wiring of the sensor is de- fective. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 221 FMI 4: An undervoltage or a short circuit to ground has occurred. FMI 5: A cable break has occurred or the current intensity is too weak. „ Check sensor and wiring for damage, The sensor shows external refer to page 202. damage. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 222 „ Check actuator and wiring for damage, refer to page 202 ternally. The wiring of the actuator is faulty. 522421- Actuator E21 "Working lights chamber film wrapping (for the “Net and chamber film wrapping” version)" Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 223 Possible cause Remedy FMI 31: The condition has been fulfilled. „ Check wiring. The wiring is faulty. „ Note the error number with the FMI and contact the KRONE The control unit is defective. service partner. 522531- KMB1 Possible cause Remedy FMI 19: There is a CAN communication malfunction.
Page 224: Setting The Tailgate Lock
Possible cause Remedy FMI 31: The condition has been fulfilled. „ Check wiring. The wiring is faulty. The control unit is defective. „ Note the error number with the FMI and contact the KRONE service partner. 522533- KMB2 Possible cause Remedy FMI 19: There is a CAN communication malfunction.
Page 225 „ To set the baling pressure indicators, release the screw connection (2) on the rope pulley (1) and push in the oblong hole so that the wire rope (3) is tensioned. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 226: Repairs, Maintenance And Settings By Technicians
Risk of injury due to non-observance of safety instructions If the relevant safety routines are not observed, persons may be seriously injured or killed. „ The safety routines must be read and observed to avoid accidents, refer to page 25. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 227: Storage
„ Only jack up the machine by using a suitable car jack. „ Make certain that the machine is stable and safe when it is on blocks. „ Clean the machine thoroughly. Chaff and dirt attract moisture which causes steel parts to start rusting. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 228 Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside the harvest season.
Page 229 Storage Stick insulating tape on the tying brake disc RP000-466 „ To prevent corrosion on the wrapping material brake, mask the brake surface of the brake disc (2) with insulating tape (1). Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 230: Waste Disposal
All synthetic materials must be brought to a recycling centre for synthetic materials. Rubber • Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre. Electronic scrap • All electronic parts must be brought to a disposal point for electronic scrap. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 231: Appendix
Tailgate on the bale chamber Pick-up Hydraulic support jack Reversing device Documents about this 2 150102161_00 (Resources/pdf/3071040139.pdf) 22.2 Circuit diagram Documents about this 2 150 100 117 02 (Resources/pdf/3071543819.pdf) 2 150 102 131 01 (Resources/pdf/3071536651.pdf) Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 232: Index
ALPHA operation unit Overview of ..........90 switching on/off ........91 Analogue sensor test.......... 94 Appendix ............231 Applicable documents .......... 8 Automatic call of the Road travel screen ..111 Straßenfahrtbild ..........111 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 233 Checking and setting the axial play of the brake terminal CCI 1200 ..........61 disc at the wrapping material brake....190 Connecting the KRONE ALPHA operation unit .. 55 Checking and setting the bale formation conveyor Connecting the KRONE ISOBUS terminal tension ..............
Page 234 Design of display ........100, 103 Filling the bale chamber ........63 Fitting wheel chocks ........... 70 Design of the KRONE machine application..103 Foreign ISOBUS terminal ......... 105 Diagnostics for digital actuators ....... 142 Digital sensor test ..........93 Function description net and chamber film wrapping .............
Page 235 Central chain lubrication system: Pump not completely pressed ........ 200 Keys ..............108 Direction display reacts too sensitively .. 197 KRONE ALPHA operation unit ......89 Round bale conical......... 197 KRONE Beta II terminal ........98 Wrapping material does not completely KRONE ISOBUS terminal (CCI 1200)....
Page 236 Mounting protective cap of universal shaft ..47 Mounting safety chain ........62 Mounting the universal shaft on the machine ..48 Mounting the universal shaft on the tractor ..51 Mounting universal shaft bracket......47 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 237 Retighten tensioning straps at the compressed air tank..............195 Preparing the machine for shipment ....147 Road safety ............20 Pre-signalling (terminal) ........123 Running actuator test ......... 26 Pressdruck Sensor einstellen........138 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 238 Setting the crop press roller unit......74 Setting the cutting position ......95, 140 Setting the lock of the tapered roller....154 Setting the net layers.......... 92 Setting the pick-up working height ..... 72 Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 239 ..........127 Manual operation (net wrapping) ... 126 Validity ..............8 Number of film layers ......122 Varying functions to KRONE ISOBUS terminal 106 Number of net layers ......122 Pre-signalling ......... 123 Select menu level ........118 Select tying method (net and chamber film Warning signs.............
Page 240 This page has been left blank deliberately. Comprima F 125 Original Operating Instructions 150001047_00_en...
Page 241: Declaration Of Conformity
Declaration of conformity Declaration of conformity EC Declaration of Conformity Maschinenfabrik Krone Beteiligungs-GmbH Heinrich-Krone-Straße 10, D-48480 Spelle hereby declare, as manufacturer of the product named below, under our sole responsibility, that the Machine: Round Baler Type: RP701-10 to which this declaration refers is in compliance with the following relevant provisions: •...
Page 242 Maschinenfabrik Bernard Krone GmbH & Co. KG * Heinrich-Krone-Straße 10 D-48480 Spelle * Postfach 11 63 D-48478 Spelle ' +49 (0) 59 77 / 935-0 6 +49 (0) 59 77 / 935-339 ü www.landmaschinen.krone.de...

Krone Comprima F 125 Original Operating Instructions

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