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Eaton Char-Lynn HP30 Instruction Manual
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Eaton Char-Lynn HP30 Instruction Manual

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Char-Lynn®
HP30 Motors
Parts and repair
Design code - 002
information

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Summary of Contents for Eaton Char-Lynn HP30

  • Page 1 Char-Lynn® Parts and repair HP30 Motors Design code - 002 information...
  • Page 2 Exploded View Part List Disassembly 9-10 Reassembly 11-15 How to Order Replacement Parts Standard and wheel motor Exploded View 17-19 Part List 20-23 Disassembly 24-26 Reassembly 27-33 10.0 How to Order Replacement Parts EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 3 Sub-Assy For Open Loop Design For Open Loop Design Drive O-ring Plug (Section Seal) Ori ce Strainer Plate, Valve O-ring (Section Seal) Geroler Sub-Assy O-ring (Section Seal) Flange, Mounting Seal, Shaft face EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 4 O-ring (Section Seal) Backup Plug, Plate, Selector Sub-Assy O-ring Ori ce Strainer O-ring (Section Seal) Plug, Sub-Assy Geroler Sub-Assy Ring, O-ring (Section Seal) Backup O-ring Spring ® Flange, Mounting Seal, Shaft face EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 5 Ball (for open loop design only) 9289-001 Plug, Orifice (for open loop design only) 31500-452 Strainer (for open loop design only) 9900847-000 Seal Kit - Contains Parts Indicated by X * = See Chart EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 6 434.2 [26.50] 5991701-006 40,6 [1.60] 5992182-006 138,9 [5.47] 114154-026 190,5 [7.50] 479.5 [29.26] 5991701-003 44,7 [1.76] 5992182-003 143,1 [5.63] 114154-027 197,9 [7.79] 677.3 [41.33] 5991701-007 63,2 [2.49] 5992182-008 161,2 [6.35] 114154-029 216,4 [8.52] EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 7 112211-001 Spring, Compression 114587-001 Spring, Compression 9151-002 Plug Sub-Assembly 250003-908 O-ring 9072-006 Plug Sub-Assembly 250003-908 O-ring 9266-003 Plug Sub-Assembly 250003-904 O-ring 16148-320 Screw, Cap Geroler Sub-Assy Drive, Main Cap Screw, 12 PT EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 8 434.2 [26.50] 5991701-006 40,6 [1.60] 5992182-006 138,9 [5.47] 114154-026 190,5 [7.50] 479.5 [29.26] 5991701-003 44,7 [1.76] 5992182-003 143,1 [5.63] 114154-027 197,9 [7.79] 677.3 [41.33] 5991701-007 63,2 [2.49] 5992182-008 161,2 [6.35] 114154-029 216,4 [8.52] EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 9 O-ring (Section Seal) Drive, Main Geroler Sub-Assy O-ring (Section Seal) Flange, Mounting Seal, Shaft Seal Figure 1A (Single Bearingless Motor) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 10 Spool Housing Drive, Main O-ring (Section Seal) Geroler Sub-Assy O-ring (Section Seal) Plate Balance Sub-Assy Ring, Backup O-ring Ring, Backup O-ring Spring Flange, Mounting Seal, Shaft Seal Figure 1B (Two Speed Bearingless Motor) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 11 Sleeve, Dash Pot Spring Spring Poppet Poppet Piston, Shuttle Shuttle Valve Parts (Shown Enlarged) Plug Piston, Sleeve, O-ring Sleeve, Spring Poppet Spring Shuttle Poppet Dash Pot Dash Pot Relief Valve Figure 2 EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 12 Install greased O-ring section seal (139,4 [5.49] ID) in O-ring (Section Seal) valve housing O-ring groove. Plate, Valve O-ring (Section Seal) Drive, Main Geroler Sub-Assy O-ring (Section Seal) Flange, Mounting Seal, Shaft Seal Figure 3A (Single Speed Bearingless Motor) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 13 (Two Speed Bearingless Motor) Drive, Main O-ring (Section Seal) Geroler Sub-Assy O-ring (Section Seal) Plate Balance Sub-Assy Ring, Backup O-ring Ring, Backup O-ring Spring Flange, Mounting Seal, Shaft Seal Figure 3B (Two Speed Bearingless Motor) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 14 Install plug at 41 degree from horizontal centerline while viewing from drive end (balance plate port), see Figure 5. Plug may have light coat of oil or preservative. Torque plug to 46 +/-2 lbf-ft. EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 15 Drive with long leakage centerline for centerline for slot on Valve Standard Rotation Reverse Rotation Figure B (Timing - Figure C (Timing - Figure D (Valve Standard Rotation) Reverse Rotation) Orientation) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 16 Product Line Identi cation Number For Specification and Performance data, Day of Year refer to catalog C-MOLO-TM012-E2 Product Identi cation 001 Thru 365 Number Last two numbers of Year Engineering Change Code EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 17 Sub-Assy Spring O-ring Plug Sub-Assembly Outer Balance Ring Sub-Assy For Open Loop Design Drive O-ring (Section Seal) Plate, Valve O-ring (Section Seal) Geroler Sub-Assy Bearing Housing (See Page 19) O-ring (Section Seal) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 18 Gasket, Spool Housing Drive Plate, O-ring Balance Sub-Assy Ring, (Section Seal) Backup Ring, O-ring Plate, Backup Selector Sub-Assy O-ring O-ring Spring ® (Section Seal) Geroler Sub-Assy O-ring (Section Seal) Bearing Housing (See Page 19) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 19 WHEEL MOUNT (SAE) Standard Mount (SAE) For Two Speed Open Loop Design Strainer Plug, Ori ce 48 40.01 [1.575] Straight WHEEL MOUNT (SAE) For Single Speed Open Loop Design 38.10 [1.500] 17T Splined EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 20 Plug, .5625-18 UNF-2B SAE O-Ring Case Drain Port In Valve Housing 113538-001 Poppet (for relief valve unit only) 113186-001 Spring (for relief valve unit only) 9072-006 Plug Sub-Assembly 250003-905 O-ring 9080-001 Seal, Shaft Face EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 21 434.2 [26.50] 5991701-006 40,6 [1.60] 5992182-006 138,9 [5.47] 114154-026 190,5 [7.50] 479.5 [29.26] 5991701-003 44,7 [1.76] 5992182-003 143,1 [5.63] 114154-027 197,9 [7.79] 677.3 [41.33] 5991701-007 63,2 [2.49] 5992182-008 161,2 [6.35] 114154-029 216,4 [8.52] EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 22 112211-001 Spring, Compression 114587-001 Spring, Compression 9151-002 Plug Sub-Assembly 250003-908 O-ring 9072-006 Plug Sub-Assembly 250003-908 O-ring 9266-003 Plug Sub-Assembly 250003-904 O-ring 16148-320 Screw, Cap Geroler Sub-Assy Drive, Main Cap Screw, 12 PT EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 23 434.2 [26.50] 5991701-006 40,6 [1.60] 5992182-006 138,9 [5.47] 114154-026 190,5 [7.50] 479.5 [29.26] 5991701-003 44,7 [1.76] 5992182-003 143,1 [5.63] 114154-027 197,9 [7.79] 677.3 [41.33] 5991701-007 63,2 [2.49] 5992182-008 161,2 [6.35] 114154-029 216,4 [8.52] EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 24 Drive, Main system will cause damage. Geroler Sub-Assy O-ring (Section Seal) Bearing, Housing Figure 8A (Single Speed standard and Wheel Motor) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 25 Spool Housing Drive, Main O-ring (Section Seal) Geroler Sub-Assy O-ring (Section Seal) Plate Balance Sub-Assy Ring, Backup O-ring Ring, Backup O-ring Spring Bearing, Housing Figure 8B (Two Speed standard and Wheel Motor) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 26 Shaft, Sub-Assembly O-ring Shaft Seal Front Retainer Wheel Mount (SAE) Dust Seal Retaining Ring 53.98 [2.125] 16T Splined 44.45 [1.750] .125/1 Tapered Standard Mount (SAE) 40.01 [1.575] Straight 38.10 [1.500] 17T Splined EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 27 Sleeve, Dash Pot Spring Spring Poppet Poppet Piston, Shuttle Shuttle Valve Parts (Shown Enlarged) Plug Piston, Sleeve, O-ring Sleeve, Spring Spring Poppet Poppet Shuttle Dash Pot Dash Pot Relief Valve Figure 9 EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 28 Install greased O-ring section seal (139,4 [5.49] ID) in valve housing O-ring groove. Plate, Valve O-ring (Section Seal) Drive, Main Geroler Sub-Assy O-ring (Section Seal) Bearing, Housing Figure 10A (Single Speed standard and Wheel Motor) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 29 Geroler Sub-Assy O-ring (Section Seal) Plate Balance Sub-Assy Ring, Backup Figure 11 O-ring Ring, Backup (Two Speed standard and Wheel Motor) O-ring Spring Bearing, Housing Figure 10B (Two Speed standard and Wheel Motor) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 30 Damage to shaft seal will cause stop with front retainer shoulder. Protect inside external leakage. After installing front retainer into diameter shaft seal area from damage. bearing housing secure it with snap ring. EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 31 9.3.4 Install balance plate sub assembly in Bearing Housing with tapered side down. 9.3.5 Install plug at 43 degree from horizontal centerline Figure 14 while viewing from shaft end (balance plate port), EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 32 Drive with long leakage centerline for centerline for slot on Valve Standard Rotation Reverse Rotation Figure F (Timing - Figure G (Timing - Figure H (Valve Standard Rotation) Reverse Rotation) Orientation) EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 33 Figure 15 Alignment Notch Alignment Notchs Perpendicular to Alignment Notch Centerline of Motor Alignment Nut Figure 17 9/16 inch Hex Head 90° Alignment Notch Lock Nut 11/16 inch Hex Head Figure 18 EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 34 Product Line For Specification and Performance data, Identi cation Number Day of Year refer to catalog C-MOLO-TM012-E2 001 Thru 365 Product Identi cation Number Last two numbers of Year Engineering Change Code EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 35 Notes EATON HP-30 MOTOR SERVICE MANUAL E-MOGG-RR001-E June 2015...
  • Page 36 Switzerland Tel: 216-281-2211 Shanghai 200131 Tel: +41 (0) 21 811 4600 Fax: 216-281-3890 China Fax: +41 (0) 21 811 4601 Tel: +8621) 5048-4811 Fax: +8621) 5048-4911 © 2015 Eaton All Rights Reserved Printed in USA Document No. E-MOGG-RR001-E June 2015...