Eaton 2596 Installation, Operation & Maintenance Manual
Eaton 2596 Installation, Operation & Maintenance Manual

Eaton 2596 Installation, Operation & Maintenance Manual

Self-cleaning strainer
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Failure to comply with these instructions could result in bodily injury or property damage.
IOM 2596 Cast 10"-16" | Fabricated 10"-36" 10/2011
Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700
Installation, Operation & Maintenance Manual
Read all instructions prior to installing and operating the equipment.
Model 2596 Self-Cleaning Strainer
Cast 10" to 16" and Fabricated 10" to 36"

TABLE OF CONTENTS

Introduction ...................................................................... 1
Receiving, Handling, and Inspection ............................ 2
Storage ......................................................................... 2
Installation ........................................................................ 2
Start Up ........................................................................ 3
Operation ..................................................................... 4
Shut Down Periods ....................................................... 4
Standard Maintenance ................................................. 4
Standard Maintenance ..................................................... 4
Reducer Maintenance .................................................. 5
Manual Operation of Backwash Arm ........................... 6
Disassembly and Parts Replacement ............................... 6
Reassembly of Cover and Operating Mech. Assembly . 6
Motor Replacement ..................................................... 7
Shaft Packing Replacement .......................................... 7
Replacement or Maintenance of Filter Element and
Backwashing Arm Bushing ........................................... 7
Reducer Replacement .................................................. 8
Removal of Orifice Plate ............................................... 8
Trouble Shooting ............................................................. 9
Recommended Spare Parts .............................................. 9
idL™ Shaft Seal Replacement ......................................... 14

INTRODUCTION

The Eaton Model 2596 Self-Cleaning Strainers are devices
installed in a pipeline to remove dirt and other unwanted
debris from fluids. Straining is accomplished by directing the
fluid through sized openings in Durawedge®, perforated, or
mesh straining elements.
For additional information regarding Model 2596 Self-Cleaning
Strainer visit our website at eaton.com/filtration
REV A.
Page 1 of 15

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Summary of Contents for Eaton 2596

  • Page 1: Table Of Contents

    For additional information regarding Model 2596 Self-Cleaning Strainer visit our website at eaton.com/filtration IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 1 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 2: Receiving, Handling, And Inspection

    Prefabricated piping systems must allow adjustment at the strainer connections. IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 2 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 3: Start Up

    Close strainer vent when air is expelled and fluid begins to flow. IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 3 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 4: Operation

    IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 4 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 5: Reducer Maintenance

    Grease lubricated bearings should be lubricated at 500 hour intervals with Mobilux Grease #2 or equal. IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 5 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 6: Manual Operation Of Backwash Arm

    IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 6 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 7: Motor Replacement

    Remove existing element by removing the roll pins. Supports IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 7 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 8: Reducer Replacement

    Before replacing the guide bushing assembly, check the O- shaft (see Fig 2). ring seal and replace if necessary. IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 8 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 9: Trouble Shooting

    D. Differential pressure switch improperly adjusted. Insufficient air pressure applied to pneumatically operated backwash valves. IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 9 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 10 Cast 10” to 16” and Fabricated 10” to 36” Figure 5 IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 10 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 11 45 Pipe Plug – 2” NPT (1) 7 Marine Sealant (1) IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 11 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 12 Cast 10” to 16” and Fabricated 10” to 36” Figure 7 Figure 8 IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 12 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 13 35. Hex Head Cop Screw 36. 2" NPT Pipe Plug 37. 1" Pipe Plug IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 13 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 14: Idl™ Shaft Seal Replacement

    IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 14 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...
  • Page 15 Voice: +86 21 5200 0422 IN ANY EVENT EXCEED THE CONTRACT PRICE FOR THE PRODUCT. IOM 2596 Cast 10”–16” | Fabricated 10”-36” 10/2011 REV A. Page 15 of 15 Eaton Filtration, LLC, 44 Apple Street, Tinton Falls, NJ 07724 | www.eaton.com/filtration | Phone: 732-212-4700...

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