Related Manuals for Eaton Airflex HEVC 5005
Summary of Contents for Eaton Airflex HEVC 5005
- Page 1 HEVC 5005 - Installation, operation and maintenance manual Airflex HEVC 5005 204261...
- Page 2 Eaton warranty. For optimum performance, contact Airflex: In the U.S.A. and Canada: (800) 233-5890 Outside the U.S.A. and Canada: (216) 281-2211 www.eaton.com/Airflex EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017...
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Page 3: Table Of Contents
Parts list Dual wide element assemblies Axial locking devices Drums Upgrade kit VC to HEVC Rebuild kit HEVC Friction segment and rivet kit Friction Shoe Assembly (FSA) kit Revision EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... - Page 4 Air connection gaskit Friction shoe assembly Air tube group (dual mounted) Spacer group (dual mounted) Replacement friction lining and fasteners Side plate (2 required) Torque bar Release spring Figure 1 EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017...
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Page 5: Introduction
Caution Do not inflate the element without having a drum in place. Inflation of the element without a drum in place will result in permanent damage to the EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 6: Clutch Adjustment
All clutches can be supplied with our without an axial Figure 3 locking device. EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 7: Mounting Considerations
HEX Sizes (in.) Size Bolt Size Bolt Size Bolt 3/8NC 9/16 9/16 3/4NC 1-1/8 1-1/16 1-1/4NC 1-7/8 1-13/16 1/2NC 7/8NC 1-5/16 1-1/4 1-1/2NC 2-1/4 2-3/16 5/8NC 15/16 15/16 1-1/2 1-7/16 EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 8: Shaft Alignment
(if present) may result in unacceptable shaft alignment in the indicator/indicator bracket must be accounted for. a running condition. It is always a good practice to make a “hot alignment” check and the shim if necessary. EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 9: Axial Locking Device Adjustment
2.5.3.9 After completing assembly, lubricate both bearings Grease fitting Bearing lockwahser with No. 2 EP grease. Hex head screw "O" Ring Lockwasher Spacer Bearing housing Spacer (Wired to spider adapter plate) Drum adapter plate EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... - Page 10 Do not attempt to pull the motor shaft back onto magnetic center by tightening the axial locking device mounting screws. To do so will damage Short air tube the axial locking device. Spacers Figure 7 EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017...
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Page 11: Air Control System
1 1/2" 108708 LA-11708 76 (1600 & 2000) 2" 108709 LA-11709 Premium 1 1/4" 108605 LA-11605 51 to 66 1 1/2" 108608 LA-11608 76 (1600 & 2000) 2" 108609 LA-11609 EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 12: Electrical Controls
Do not exceed the operating speeds shown on DW60HEVC1600 Table 4. Operation at speeds greater than allowable DW66HEVC1600 will result in permanent damage to the clutch DW76HEVC1600 element, personal injury or death. DW76HEVC2000 EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 13: Maintenance
- not Figure 9 the flow rate. Maintenance Warning Only qualified personnel should maintain and repair these units. Faulty workmanship may result in personal injury or equipment damage. EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... - Page 14 Check for any blisters, which would indicate ply separation. A tube in this condition must also be replaced. Caution When working with any friction material, regardless of material type, always wear approved safety equipment. EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017...
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Page 15: Removal Of Element Assembly And Drum (Dual Wide)
Snap Ring Caution Use extreme care when disconnecting the drums from the drum hub. Shear points exist at the mounting holes. Figure 10 EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 16: Friction Lining Replacement
Carefully insert the air actuating tube into the rim. Push the valves on the tube through the corresponding holes in the rim and install the spiral snap rings (if applicable). EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 17: Ordering Information/Technical Assistance
Eaton Airflex genuine product and an authorized 6.1.2 In any correspondence regarding Eaton Airflex Eaton Airflex repair and rebuild facility. A listing of these may Equipment, refer to the information on the product be found at "www.eaton.com" nameplate LA-Drawing number, or bill of material and call or write. -
Page 18: Parts List
1408 000130X0081 1600 000130X0081 2000 Side plate 412159 412165 412166 509527 515140 515384 Torque Bar 301831 308639 304214 304214 304214 308576 Release 301832 304215 304215 304215 304215 308577 spring EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 19: Axial Locking Devices
DW76HEVC1600 DW76HEVC2000 Description Part Number Part Number Part Number Part Number Part Number Part Number Male 417509 515716 515719 515722 515725 515728 Female 417510 515717 515720 515723 515726 515729 EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 20: Upgrade Kit Vc To Hevc
7.7 Friction Shoe Assembly (FSA) kit Model DW28HEVC1000 DW51HEVC1600 DW60HEVC1600 DW66HEVC1600 DW76HEVC1600 DW76HEVC2000 Kit part number 108233F 108233A 108233B 108233C 108233D 108233E Item Description Quantity Quantity Quantity Quantity Quantity Quantity Friction shoe assembly EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... -
Page 21: Revision
Updated Section 7.4 HEVC upgrade kit part numbers and item list. Added note to Section 7.4 Updated Section 7.5 HEVC rebuild kit part numbers. Added Section 7.6 Friction segment and Rivet rit Added Section 7.7 Friction shoe assembly (FSA) kit EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017... - Page 22 Notes EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017...
- Page 23 Notes EATON HEVC 5005 Installation, Operation and Maintenance Manual E-CLCL-CC002-E2 May 2017...
- Page 24 Eaton Eaton Hydraulics Group USA Eaton Hydraulics Group China Airflex Products Airflex Products 9919 Clinton Road 281 Fa Sai Road Cleveland, Ohio 44144 WaiGaoQiao Free Trade Zone Shanghai 200131 Tel: 216-281-2211 China Fax: 216-281-3890 Tel: (+86 21) 5048 4811 www.eaton.com/airflex Fax: (+86 21) 5048 4911 ©...