Related Manuals for Orca ZEUS ZSW 230
Summary of Contents for Orca ZEUS ZSW 230
- Page 1 INSTALLATION, MAINTENANCE AND USER MANUAL Domestic hot water heat pump ORCA ZEUS ZSW 230 and ZSW 300 V1_2022...
- Page 2 This work is copyrighted. Any use outside the boundaries of the copyright law without the consent of Orca Energija d.o.o. is illegal and punishable by law. With this release, all previous versions are invalid. liability. We do not take...
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Page 3: Table Of Contents
CONTENT BASIC INFORMATION ........................... 2 SAFETY WARNINGS ............................2 IMPORTANT WARNINGS ..........................3 PURPOSE OF THE DEVICE........................... 5 RESPONSIBILITY ............................5 Producer responsibility ......................... 5 Installer responsibility ........................... 5 User responsibility ..........................5 REFRIGERANT ............................... 6 RECYCLING ..............................6 UNIT SPECIFICATIONS ..........................7 TRANSPORT AND DEPOT .......................... -
Page 4: Basic Information
User manual ZEUS 1 BASIC INFORMATION The enclosed installation, maintenance and user instruction manual contains all information for safe • installation, maintenance and use of the device. BEFORE USAGE, PLEASE READ THIS MANUAL CAREFULLY! • Store this instruction manual in a safe and dry place, if possible, somewhere near the unit. The installation manual must be kept in full legible condition during the lifespan of the device. -
Page 5: Important Warnings
User manual ZEUS 3 IMPORTANT WARNINGS WARNING! The unit can only be used for purposes prescribed by the manufacturer. WARNING! Only an adult person acquainted with the content of this manual, can operate the device. DANGER! Unit Installation, first start-up, service and maintenance must be performed by a qualified installer and always in non-electrically supplied condition. - Page 6 User manual ZEUS DANGER! In the event of damage to the connecting cable, it must be replaced with original cable, provided by manufacturer or authorized customer service. DANGER! Do not use or store flammable materials near the unit DANGER! Water with temperature above 50°C can cause injuries, when set temperature is higher than 50°C be careful when children and other users are using hot water.
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Page 7: Purpose Of The Device
User manual ZEUS 4 PURPOSE OF THE DEVICE The device is an air/water heat pump with a water storage tank below. Its primary task is to heat sanitary water – the cooling effect on the surroundings is a side effect. The heat pump needs to be set in a sufficiently large and ventilated room with an enough high air temperature (basement, pantry) from which it will take the energy for its operation. -
Page 8: Refrigerant
User manual ZEUS 6 REFRIGERANT The unit is prefilled with HFC R134a refrigerant. The refrigerant is non-toxic, non-flammable and not explosive, is also not harmful to the ozone layer, but is heavier than air, which can lead to a crowding-out of air from the area. -
Page 9: Unit Specifications
User manual ZEUS 8 UNIT SPECIFICATIONS MODEL 230 (0) 230 (1) 300 (0) 300 (1) 300 (2) Nominal heating power Max. heating power (Compressor+el. heater) Compressor nominal power consumption Compressor rotary rotary rotary rotary rotary Coefficient of performance Electric heater power Power supply f/Hz/V 1/50/230... -
Page 10: Transport And Depot
User manual ZEUS 9 TRANSPORT AND DEPOT DANGER! The device can only be moved or transported in non-electrically supplied condition. WARNING! The aggregate of the device is attached on the top of the water storage tank and it is protected with a plastic cover. The cover must not be used as a holding or support point when the unit is being transported. -
Page 11: Unit Dimensions
User manual ZEUS 10 UNIT DIMENSIONS ZSW 230 (1) ZSW 300 (2) 125 mm 125 mm 365 mm 365 mm 730 mm 730 mm 830 mm 840 mm 745 mm 905 mm 970 mm 1180 mm 980 mm 1270 mm 1550 mm 1820 mm 670 mm... -
Page 12: Unit Installation
User manual ZEUS 11 UNIT INSTALLATION Minimal space requirements for installation and maintenance The unit must always be installed in a vertical position. We recommend that the unit is inclined 2-3° backwards to enable smoother condensate runoff. WARNING! After placing the unit in its final location, wait at least 1 hour before turning the unit on. WARNING! In case of service intervention and if minimum clearances are disregarded, the user covers the costs incurred. - Page 13 User manual ZEUS Installation possibilities: When the air inlet and outlet are in a different space, each space needs to have an opening to the outside or they need to be connected with an opening surface at least 300mm to be able to equalize pressure.
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Page 14: Water Connection
User manual ZEUS 12 WATER CONNECTION The cold-water connection must be performed according to the scheme above. The maximum allowed pressure in the water system is 0,4 MPa, a safety valve with a maximum pressure 0,6MPa can be used. Expansion vessel for the 230L tank needs to have at least 12L volume and for the 300L tank 18L. Hot water connection can be directly to tap, or can be upgraded with a circulation pump. -
Page 15: Galvanic Cell
User manual ZEUS WARNING! Condensate pipe must be checked and cleaned once per month. DANGER! The supply socket must be positioned at least 1,5m above ground level, to avoid direct water spray causing injuries or damage. The socket must be earthed, secured with a 16A fuse and FI relay with max. -
Page 16: Trial Operation
User manual ZEUS 13 TRIAL OPERATION 13.1 Confirmation before trial operation 1) All the installation preparations are complete. 2) Water heater is installed correctly. 3) The pipelines and wiring connections are correct. 4) The accessories are installed correctly. 5) The drainage is unblocked. 6) The thermal insulation is intact. -
Page 17: Unit Settings
User manual ZEUS 14 UNIT SETTINGS When the unit is connected to the water system and filled with water, it can be connected to the power supply. Power supply can only be plugged into a grounded socket (16A, 230V / 50 Hz). 15 OPERATION INSTRUCTIONS 15.1 Function of wire controller Auxiliary display area... -
Page 18: Operations
User manual ZEUS 15.2 Operations Status icon Name What it means Shows that the unit is in heating mode. Compressor is in operation. If the Heating set temperature is not achieved the electric heater turns on. Eco, Heating Shows that the unit is in eco heating mode. Eco mode is recomended, if the room temperature is 18°C or more. -
Page 19: Turn On/Off The Unit
User manual ZEUS 15.3 Turn ON/OFF the unit Press and hold for 0.5s in the standby interface of the wire controller to turn on the unit and at this time the main display area shows the water outlet temperature. Press and hold for 0,5s in the running interface of the wire controller to turn off the unit an at this time the main display area shows OFF. -
Page 20: Mode Selection
User manual ZEUS 15.4 Mode selection Press , to select the mode from Heating, Eco heating, Intelligent, Vacation in the standby or running interface. Outlet water temperature Heating mode Time Eco heating mode Press Date Intelligent mode Press Vacation mode Press In the standby or running interface press once to check the target temperature of the outlet water. -
Page 21: Time Setting
User manual ZEUS 15.5 Time setting In the standby or running interface, do as follows to set the time when in heating mode. When press once, the time parameter will flash. When pressed again, the hour parameter will flash then press to change it. - Page 22 User manual ZEUS In the heating mode, two running period scans can be set Press and hold for 2s to enter into the timer setting interface. Running period 1: The symbol ON 1 on the right side of the interface and the time parameter flashes at this time. Press again and the hour parameter flashes.
- Page 23 User manual ZEUS Example: Running period 1: 8:00 – 10:00; Running period 2: 16:30-22:00...
- Page 24 User manual ZEUS If you want to cancel the timer setting, follow the instruction listed below.
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Page 25: In The Vacation Mode
User manual ZEUS 15.6 In the vacation mode Press and hold for 2s to enter into the timer setting interface. The symbol ON and the data parameter are flashing at this time. Then set the date in the same way as 2.6. (Note: Turn off the unit before going out.) Example: Set the start-up date on September 28. -
Page 26: Electric Heater Setting
User manual ZEUS 15.7 Electric heater setting The electric heater can be turned on when the unit is in heating or on standby. Press once to turn on the electric heater and press again to shut it off. 15.8 Fan mode setting Press and hold for 2s for the first time to change the fan mode to low speed running and the fan will run at low speed, when the unit target temperature is reached. -
Page 27: Keyboard Locking
User manual ZEUS 15.9 Keyboard locking Press and hold for 5s once to lock the keyboard, press and hold for 5s again to unlock the keyboard. NOTE The fact is that the heat pump will work best and cheapest if it will not always need to heat to the maximum permissible temperature of the water in the reservoir. -
Page 28: Pcb Board Connections
User manual ZEUS 16 PCB BOARD CONNECTIONS 17 TROUBLESHOOTING Code Failure Reason Solution The temp. sensor is open or short circuit Check or change the bottom temp. Bottom sensor failure sensor The temp. sensor is open or short circuit Check or change the top temp. sensor Top sensor failure The temp. -
Page 29: Electric Scheme
User manual ZEUS 18 ELECTRIC SCHEME GND SUT AI06 OUT3 OUT1 SUT 5K GND CT ”‘7 AI04 ” AC N GND AT AT: Ambient temperature COMP: Compressor FM: Fan motor TO POWER SUPPLY SUT: Suction temperature TC: Transformer 4V: 4 way valve... -
Page 30: Temperature Sensor Resistance
User manual ZEUS 18.1 Temperature sensor resistance... -
Page 31: Unit Components
User manual ZEUS 19 UNIT COMPONENTS 18 UNIT COMPONENTS... - Page 32 User manual ZEUS Name Product code Water storage tank 230 or 300L Electric heater 1800W PCB holder Connector Display Transformer Main control board (PCB) Fan capacitor Condenser pipe outlet Condenser pipe inlet Evaporator inlet pipe Gas inlet pipe Gas outlet pipe 4 –...
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Page 33: Maintenance, Malfunction And Solutions
User manual ZEUS 20 MAINTENANCE, MALFUNCTION AND SOLUTIONS 20.1 Maintenance by the user Taking into account the instructions for installation and use, the unit will operate without any major disruption, major service intervention and additional maintenance. If the unit will not be used for an extended period of time (unit will be turned off), you must turn on the unit periodically (every 14 days) and let it run for at least 30 minutes. -
Page 34: Regular Annual Maintenance
User manual ZEUS WARNING! In case of malfunction contact authorized customer service. Faulty parts can be only replaced with original parts. NEVER FIX THE DEVICE YOURSELF! In case of unauthorized access to the unit or replacement of faulty parts with non-original parts, the manufacturer will not be liable. WARNING! USER IS OBLIGED TO FOLLOW ABOVE INSTRUCTIONS FOR MAINTENANCE. - Page 35 Warranty statement We hereby declare that: Device will work properly in warranty period if you will use it in accordance with its purpose and instructions for • use, • We will, on your request if it is made within the warranty period, on our own expense take care to remove the defects and shortcomings of the device, which cause non proper operation of unit within 45 days from the date of notification of failure.
- Page 36 WARRANTY CERTIFICATE DEVICE: TYPE: SERIAL NUMBER: TYPE: SERIAL NUMBER: TYPE: SERIAL NUMBER: SELLER: STAMP: ORCA ENERGIJA d.o.o. Vodovodna ulica 30c 2000Maribor, Slovenija INSTALLER: (installer fills out) STAMP: ___________________________________________ (Company name) ___________________________________________ (Company address) Date of installation: _____________________________ List of authorised service technicians – installers in Slovenia ORCA ENERGIJA d.o.o.,...