Related Manuals for Orca ZEUS ZSW 300
Summary of Contents for Orca ZEUS ZSW 300
- Page 1 INSTALLATION, MAINTENANCE AND USER MANUAL Domestic hot water heat pump ORCA ZEUS ZSW 300 and ZSW 230 V3.0_2019...
- Page 2 Manuals are made for different series of device. Because of that reason there could be some differences between real parameters, dimensions or pictures. We reserve the right to change the technical or any other specifications without notice and without liability. We do not take responsibility for typographical errors.
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Page 3: Table Of Contents
Content: ______________________________________________________________ 1 BASIC INFORMATION _______________________________________________________________ 1 SAFETY WARNINGS ___________________________________________________________ 2 IMPORTANT WARNINGS ___________________________________________________________ 3 PURPOSE OF THE DEVICE __________________________________________________________________ 3 RESPONSIBILITY Producer responsibility ________________________________________________________________ 3 Installer responsibility _________________________________________________________________ 3 User responsibility ____________________________________________________________________ 3 ___________________________________________________________________ 4 REFRIGERANT _____________________________________________________________________ 4 RECYCLING _____________________________________________________________ 5 UNIT SPECIFICATIONS ___________________________________________________________ 6... -
Page 4: Basic Information
1 BASIC INFORMATION • The enclosed installation, maintenance and user instruction manual contains all information for safe installation, maintenance and use of the device. BEFORE USAGE, PLEASE READ THIS MANUAL CAREFULLY! • Store this instruction manual in a safe and dry place, if possible somewhere near the unit. The installation manual must be kept in full legible condition during the lifespan of the device. -
Page 5: Important Warnings
3 IMPORTANT WARNINGS WARNING! The unit can only be used for purposes prescribed by the manufacturer. WARNING! Only an adult person acquainted with the content of this manual, can operate the device. DANGER! Unit Installation, first start-up, service and maintenance must be performed by a qualified installer and always in non-electrically supplied condition. -
Page 6: Purpose Of The Device
DANGER! The unit needs to be connected to the power supply protected with the prescribed fuse. DANGER! In the event of damage to the connecting cable, it must be replaced with original cable, provided by manufacturer or authorized customer service. DANGER! Do not use or store flammable materials near the unit DANGER! -
Page 7: Refrigerant
Regular service from an authorized person needs to be allowed / ordered. Keep these manuals in a safe dry place, somewhere near the unit. For any uncertainty ask the installer for explanation. Any modifications or replacement of components of the heat pump EXCLUDES LIABILITY of the manufacturer for the safety and functionality. -
Page 8: Unit Specifications
8 UNIT SPECIFICATIONS MODEL 230 (1) 300 (2) Nominal heating power Max. heating power (Compressor + el. heater) Compressor nominal power consumption Compressor rotary rotary Coefficient of performance Electric heater power Power supply f/Hz/V 1/50/230 1/50/230 Refrigerant/quantity Typ/g R134a / 1000 R134a / 1000 Tank volume Surface of bottom heat exchanger... -
Page 9: Transport And Depot
9 TRANSPORT AND DEPOT DANGER! The device can only be moved or transported in non-electricaly supplied condition. WARNING! The aggregate of the device is attached on the top of the water storage tank and it is protected with a plastic cover. The cover must not be used as a holding or support point when the unit is being transported. -
Page 10: Unit Dimensions
10 UNIT DIMENSIONS ZSW 230 ZSW 300 (2) 125 mm 125 mm 365 mm 365 mm 730 mm 730 mm 830 mm 840 mm 745 mm 905 mm 970 mm 1180 mm 980 mm 1270 mm 1550 mm 1820 mm 670 mm 670 mm Water inlet (Z) -
Page 11: Unit Installation
11 UNIT INSTALLATION Minimal space requirements for installation and maintenance: Air direction Air direction The unit must always be installed in a vertical position. We recommend that the unit is inclined 2-3° backwards to enable smoother condensate runoff. WARNING! After placing the unit in its final location, wait at least 1 hour before turning the unit on. WARNING! In case of service intervention and if minimum clearances are disregarded, the user covers the costs incurred. -
Page 12: Water Connection
12 WATER CONNECTION The cold water connection must be performed according to the scheme above. The maximum allowed pressure in the water system is 0,4 MPa, a safety valve with a maximum pressure 0,6MPa can be used. Expansion vessel for the 230L tank needs to have at least 12L volume and for the 300L tank 18L. Hot water connection can be directly to tap, or can be upgraded with a circulation pump. -
Page 13: Solar Collector Installation
12.1 Solar collector installation 2X0,75 mm2 2X0,75 mm2 3X1,5 mm2 STT: solar temp. sensor P: solar circulation pump EV: solar expansion vessel SV: safety pressure valve FS: flow limiter with flow meter SV: electronic safety valve HW: hot water outlet DR: drainage The solar system must be connected to connections marked with »B«... -
Page 14: Trial Operation
13 TRIAL OPERATION 13.1 Confirmation before trial operation 1) All the installation preparations are complete. 2) Water heater is installed correctly. 3) The pipelines and wiring connections are correct. 4) The accessories are installed correctly. 5) The drainage is unblocked. 6) The thermal insulation is intact. -
Page 15: Unit Settings
14 UNIT SETTINGS When the unit is connected to the water system and filled with water, it can be connected to the power supply. Power supply can only be plugged into a grounded socket (16A, 230V / 50 Hz). The power supply cable must be connected to a socket, which is earthed and is protected with a corresponding safety fuse (16A, 230V/50Hz) When the heat pump is correctly installed, connected and the system according to these instructions filled with water, the pump can be turned-on with the ON/OFF button. -
Page 16: The Use Of The Controller
15 THE USE OF THE CONTROLLER 15.1 Parameter overview and setting, alarm description When unit is connected to the power supply, the display will show the following: Current water temperature in bottom part of tank is 16°C and 17°C in upper part of the tank. The current time is 10:30, unit is in standby mode. - Page 17 Below it will be shown how to change the desired temperature of hot water, from value 55°C to 48°C. With buttons you can choose the parameter you would like to change. In standby mode, press the button. On the display, the following situation will be shown: Display is showing us parameter no.
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Page 18: Time Settings
15.2 Time settings Exact time setting can be adjusted in both operation modes (working and standby mode). Press on button once, the display shows the next situation: Hour position “00” starts to blink and with buttons, the hour value can be set. Then we press the button and minutes “00”... -
Page 19: Time Interval Settings
15.4 Time interval settings We can set the timer in both operation modes (working and standby mode). With one press on the button display shows the next status: buttons we can set the hour of the start heating cycle clock, then Clock »00«... -
Page 20: Manual Start Of Electric Heater
15.5 Manual start of electric heater The electric heater can be turned on manually with pressing the button once. The display will show the following status: In the right top corner, the icon is shown, which inform us that the electric heater is turned on. When electric heater is manually turned on, we also need to manually turn it off. -
Page 21: Ventilation Settings
15.8 Ventilation settings Different ventilation settings allow us to use reduced fan power. We can choose from full fan power and half fan power. Ventilation mode allows us to power the fan, even though the heat pump has heated sanitary water to desired temperature and compressor is not running. -
Page 22: Parameter Table
16 PARAMETER TABLE Param. Description Range Factory setting Note Desired water temperature 10 - 70°C Settable Difference to start heating cycle 2 - 15°C Settable Temp. to start electric heater 10 - 90°C Settable Time delay to start electric heater 0 –... -
Page 23: Pcb Board Connections
17 PCB BOARD CONNECTIONS 17.1 Electronic scheme... -
Page 24: Temperature Sensor Resistance
17.2 Temperature sensor resistance... -
Page 25: Troubleshooting And Solutions
18 TROUBLESHOOTING AND SOLUTIONS Description Alarm Indicator Reason Solution Supply connected Device active Bottom water temp. 1 ON 1 OFF Sensor failure or no Check and replace sensor failure connection sensor if needed Upper water temp. 2 ON 1 OFF Sensor failure or no Check and replace sensor failure... -
Page 26: Components
19 COMPONENTS... - Page 27 Name Product code Water storage tank 230 or 300L Electric heater 1800W PCB holder Connector Display Transformer Main control board (PCB) Fan capacitor Condenser pipe outlet Condenser pipe inlet Evaporator inlet pipe Gas inlet pipe Gas outlet pipe 4 – way valve Compressor holder Strengthen holder Compressor rubber dampers...
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Page 28: Maintenance, Malfunction And Solutions
20 MAINTENANCE, MALFUNCTION AND SOLUTIONS 20.1 Maintenance by the user Taking into account the instructions for installation and use, the unit will operate without any major disruption, major service intervention and additional maintenance. If the unit will not be used for an extended period of time (unit will be turned off), you must turn on the unit periodically (every 14 days) and let it run for at least 30 minutes. -
Page 29: Regular Annual Maintenance
WARNING! In case of malfunction contact authorized customer service. Faulty parts can be only replaced with original parts. NEVER FIX THE DEVICE YOURSELF! In case of unauthorized access to the unit or replacement of faulty parts with unoriginal parts, the manufacturer will not be liable. WARNING! USER IS OBLIGED TO FOLLOW ABOVE INSTRUCTIONS FOR MAINTENANCE. -
Page 30: Malfunctions And Resolutions
20.3 Malfunctions and resolutions Malfunctions Causes Resolutions 1. Cut down the power supply switch and 1. Power supply failure check power supply. Units doesn`t work 2. Power supply connection failure 2. Check out the reason and recover it. 3. Power supply fuse failure 3. - Page 31 Warranty statement We hereby declare that: Device will work properly in warranty period if you will use it in accordance with its purpose and instructions for use, we will on your request if it is made within the warranty period, on our own expense take care to remove the defects and shortcomings of the device, which cause non proper operation of unit within 45 days from the date of notification of failure.
- Page 32 WARRANTY CERTIFICATE DEVICE: TYPE: SERIAL NR.: TYPE: SERIAL NR.: TYPE: SERIAL NR.: SELLER: STAMP: INSTALLER: (installer fills out) STAMP: ___________________________________________ (Company name) ___________________________________________ (Company address) Date of install: _____________________________ SERVICE BOOK: 1. Service inspection: Date: _______________________, Company:__________________, STAMP 2. Service inspection: Date: _______________________, Company:__________________, STAMP 3.
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