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3M
DBI-SALA
Nano-Lok
™
™
®
Connected Order Picker
SRL System
Training Manual and Troubleshooting Guide
This training manual provides visuals and troubleshooting flow paths for the 3M
DBI-SALA
Nano-Lok
Connected
®
™
™
Order Picker SRL System. This guide does not replace the Instructions for Use document, which must be followed
for proper operation.
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Summary of Contents for 3M DBI-SALA Nano-Lok Connected Order Picker SRL System
- Page 1 Nano-Lok ™ ™ ® Connected Order Picker SRL System Training Manual and Troubleshooting Guide This training manual provides visuals and troubleshooting flow paths for the 3M DBI-SALA Nano-Lok Connected ® ™ ™ Order Picker SRL System. This guide does not replace the Instructions for Use document, which must be followed...
- Page 2 ™ ® ™ process flows. It is to be used as a supplement to the Instruction for Use document. For technical assistance contact 3M Fall Protection at 800-328-6146. Contents: 1. System Overview 2. Parts to Have on Hand 3. Video Demonstrations 4.
- Page 3 1. System Overview Raymond OP Alert Box (8548924) Alert Box Power Cable (9515475) LED Light Strips (9515033)
- Page 4 Hyster-Yale OP Cab Mount Alert Box Bracket (8548924) (3100084) Connected Order Picker Self Retracting Lifeline Alert Box (2000037) Power Cable (9515475) Dual Sensing Connected LED Light Hook Strips (9515033)
- Page 5 Crown OP Cab Mount Alert Box Bracket (8548924) (3100084) Connected Order Picker Self Retracting Lifeline (2000037) Alert Box Power Cable (9515475) Dual Sensing Connected LED Light Hook Strips (9515033)
- Page 6 Jungheinrich OP Cab Mount Alert Box (8548924) Bracket (3100084) Connected Alert Box Order Picker Power Cable Self Retracting (9515475) Lifeline (2000037) Dual Sensing Connected LED Light Hook Strips (9515033)
- Page 7 2. Parts to Have on Hand Components Reference: DBI-SALA Nano-Lok Connected Order DBI-SALA Nano-Lok Alert Box ™ ® ™ ™ ® ™ Picker Self Retracting Lifeline (2000037) (8548924) DBI-SALA Nano-Lok LED Light Strips Supplied Cable Ties ™ ® ™ ™ (9515033) DBI-SALA Nano-Lok...
- Page 8 3. Video Demonstration Training A | System Overview B | System Verification Check C | Bluetooth Pairing Process D | Battery Replacement E | Tie Off Alert Escalation...
- Page 9 4. Common Procedures 4.1 Bluetooth Pairing: Reference section 4.3 from the Instructions for Use document for detailed instructions. 1. Ensure that the carabiner on the SRL is not “sleeping” by twisting the carabiner gate 1-2 times to wake it up. 2.
- Page 10 5. Troubleshooting 5.1 Flowcharts for Safety Management: The LED lights don't light up when I step on the OP No, turned on OP power. Is the OP power turned on? Problem resolved! Yes, OP is powered on. Is the carabiner anchored to Yes, removed carabiner from something metal? anchor.
- Page 11 The LED lights remain red when I tie off Is there something stuck in the Yes, problem resolved! gate of the carabiner? No, nothing stuck. Is the harness d-ring in the No, problem resolved! bowl part of the carabiner within 3 seconds after the carabiner gate is closed? Yes, RED TAG The LED lights are always on (red) whether someone is on the platform or not...
- Page 12 LED lights are always on (red) but have blue tips on the ends Is the carabiner sleeping? Yes, problem resolved! Turn the gate 1-2 times to wake up the carabiner. LED lights will turn fully red. Did not work, LED lights still have blue tips.
- Page 13 The LED lights are flashing yellow Is there an obstruction or Yes, problem resolved! debris blocking the sensor box lens? Yes, problem resolved! Pull the power cord on sensor box and plug back in. RED TAG Carabiner LED has short red flash once every 3 seconds Follow section 4.2 for Yes, problem solved! battery replacement.
- Page 14 7. Red Tag for OP Manufacturer � OP Manufacturer—Has the fuse been blown? · OP Manufacturer—call 3M if fuse is not blown. The LED lights remain red when I tie off. (This means the carabiner is not relaying it's tied off to the sensor box.) 1.
- Page 15 2. Red Tag for OP Manufacturer � OP Manufacturer—Replace LED strip. · If that doesn't work call 3M to assess if new sensor box is required. The LED lights are red with yellow tips on the ends of the lights. (This means the carabiner battery is low.) 1.
- Page 16 (This means there is a hardware fault in the carabiner.) 1. Red Tag for OP Manufacturer � OP Manufacturer—Call 3M to describe situation and confirm if carabiner needs to be replaced. SRL web showing premature wear due to twisting. 1. Reference the SRL Instructions for Use manual for inspection requirements to see if SRL should be taken out of service.
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