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Dorner 6100 Series Safety, Setup, Operation & Maintenance Manual

Bottom mount drive package for heavy load 90 sanitary gearmotors
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6100 Series Bottom Mount Drive Package
for Heavy Load 905Sanitary Gearmotors
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Setup, Operation

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Gear Motor Replacement
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851-474 Rev. B
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Summary of Contents for Dorner 6100 Series

  • Page 1: Table Of Contents

    Setup, Operation & Maintenance Manual 6100 Series Bottom Mount Drive Package for Heavy Load 905Sanitary Gearmotors Table of Contents Warnings – General Safety ....

  • Page 2: Warnings - General Safety

    D Inspect packages for shipping damage. Contact carri- Dorner reserves the right to make changes at any time er regarding damage. without notice or obligation. 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance 851-474 Rev. B Dorner Mfg. Corp.

  • Page 3: Product Description

    Full Load Amperes 1.2/.7 Amperes Gearmotor Ratios 5:1, 15:1 and 50:1 Protection Ratings IP55 for Gearmotor and Motor Starter 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance Dorner Mfg. Corp. 851-474 Rev. B...
  • Page 4 43 = 400V 3 phase R = Right Hand NOTE: For belt speed other than those listed, contact factory for details. 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance 851-474 Rev. B Dorner Mfg. Corp.

  • Page 5: Installation

    (B), spacer tubes (AC) and screws (AD). Tighten screws (B), (AD) and (P) to 10.4 Nm. Figure 5 Figure 2 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance Dorner Mfg. Corp. 851-474 Rev. B...
  • Page 6 Figure 8 Attach cover (E of Figure 9) with screws (U). Figure 11 Tighten screws to 4 Nm. 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance 851-474 Rev. B Dorner Mfg. Corp.

  • Page 7: Wiring

    Attach ground wire to lower left terminal marked (see Figure 15). Replace starter cover and tighten screws (V of Figure 14). Figure 14 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance Dorner Mfg. Corp. 851-474 Rev. B...

  • Page 8: Preventive Maintenance & Adjustment

    Attach cover (E of Figure 16) and tighten four (4) Remove timing belt (C). screws (U) to 4 Nm. 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance 851-474 Rev. B Dorner Mfg. Corp.

  • Page 9: Timing Belt Tensioning

    456 grams of force at belt mid-point (T). Tighten Complete steps 5 through 8 of “Installation” tensioner screw to 12Nm. section on page 6. 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance Dorner Mfg. Corp. 851-474 Rev. B...

  • Page 10: Gear Reducer Replacement

    Figure 25 Loosen drive pulley set screws (X of Figure 26). Remove drive pulley (H) and timing belt (C). 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance 851-474 Rev. B Dorner Mfg. Corp.
  • Page 11 Wrap timing belt (C of Figure 30) around drive pulley (H) and driven pulley (D). Attach drive pulley (H) to gear reducer shaft. Figure 32 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance Dorner Mfg. Corp. 851-474 Rev. B...
  • Page 12 (AB). Figure 36 To replace wiring, reverse steps 1, 2 and 3 on this page. Figure 34 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance 851-474 Rev. B Dorner Mfg. Corp.

  • Page 13: Service Parts

    Drive Pulley, 48 Tooth, .62” bore 450432 Drive Pulley, 60 Tooth, .62” bore Key, Square, 0.188” x .62” L, 683526 Stainless Steel 6100 Series Bottom Mount Drive Package for Heavy Load 90° Sanitary Gearmotors Setup, Operation & Maintenance Dorner Mfg. Corp. 851-474 Rev. B...

  • Page 14: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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