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Dorner 6100 Series Maintenance & Parts Manual

Quad pack conveyor
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6100 Series Quad Pack Conveyor Assembly
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Maintenance &
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Summary of Contents for Dorner 6100 Series

  • Page 1: Table Of Contents

    Maintenance & Parts Manual 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Table of Contents Warnings – General Safety ......

  • Page 2: Warnings - General Safety

    D Inspect packages for shipping damage. Contact carrier regarding damage. D Accessories may be shipped loose. See accessory in- structions for installation. 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual 851-488 Rev. A Dorner Mfg. Corp.

  • Page 3: Product Description

    D Replace worn or damaged parts NOTE: Visit www.dorner.com for complete list of Lubrication troubleshooting solutions. No lubrication is required. Replace bearings if worn. 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual Dorner Mfg. Corp. 851-488 Rev. A...

  • Page 4: Conveyor Belt Replacement

    Figure 4) loosen lock screw (L). Rotate pinion gear (K) clockwise to release conveyor belt tension. Remove conveyor belt, starting from idler end. 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual 851-488 Rev. A Dorner Mfg. Corp.

  • Page 5: Belt Installation

    Loop belt (R of Figure 9) over drive pulley (S). Figure 11 Figure 9 Loop belt (R of Figure 10) on idler end pulley(T). 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual Dorner Mfg. Corp. 851-488 Rev. A...

  • Page 6: Conveyor Belt Tensioning

    (X). Figure 13 Loosen lock screw (L of Figure 14). Figure 15 Figure 14 Remove reed switch (W of Figure 16). 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual 851-488 Rev. A Dorner Mfg. Corp.

  • Page 7: B - Drive Pulley Removal

    4 on opposite side. Figure 18 Remove tail assembly. Remove fixed tension support screw (AA of Figure Figure 20 19). 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual Dorner Mfg. Corp. 851-488 Rev. A...

  • Page 8: Drive Bearing Replacement

    Loosen bearing set screw (AD of Figure 24). Figure 24 Remove the three (3) bolts from bearing flanges (AE of Figure 24). Remove bearing (AF). Figure 22 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual 851-488 Rev. A Dorner Mfg. Corp.

  • Page 9: Drive Bearing Installation

    Using a puller (AQ of Figure 27), remove and discard bearing(s). Place open end of shaft (AT of Figure 30) into sleeve. 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual Dorner Mfg. Corp. 851-488 Rev. A...

  • Page 10: Pulley Replacement

    Drive Pulley Figure 31 Repeat steps 1 through 5 for each bearing. Reverse the removal procedure “ ” (see page 7). 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual 851-488 Rev. A Dorner Mfg. Corp.

  • Page 11: Service Parts

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Overall Assembly Item Part Number Description 701627 Frame, Ind, 157.8413” SPCL RH 701627 Frame, Ind, 157.8413” SPCL RH 701628 Frame, Ind, 157.8413”...

  • Page 12: Kickplate Assembly

    Plate, Spacer, 3.70” C–C 906–074SS Scr, Cap, Hd–Hex 5/16–18x6.00 701639 Plate, Top, Kick/Guide 960825MSS Scr, Cap, Hd–Hex M8–1.25x25MM 701640 Kick Plate, Bent Guiding 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manuall 851-488 Rev. A Dorner Mfg. Corp.

  • Page 13: Idler Assembly

    Scr, Cap, Hd–Hex M6–1.00 x 16MM 452605M Pinion, 5” 960620MSS Scr, Cap, Hd–Hex M6–1.00 x 20MM 453605M Support, Tension, Fixed 5” 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual Dorner Mfg. Corp. 851-488 Rev. A...

  • Page 14: Drive End Assembly

    Sprocket, 14T, 20MM B 6x6 Key 980850MSS Key, 8MM x 7MM x 50MM, Rounded End 701648 Sprocket, 14T, 30MM B 8x7 Key 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manuall 851-488 Rev. A Dorner Mfg. Corp.

  • Page 15: Notes

    Notes 701049 and 701549 6100 Series Quad Pack Conveyor Assembly Maintenance & Parts Manual Dorner Mfg. Corp. 851-488 Rev. A...

  • Page 16: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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701049701549

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