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Dorner 6100 Series Installation, Maintenance & Parts Manual

Industrial end drive conveyors
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6100 Series Industrial End Drive Conveyors
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Conveyor Belt Replacement Sequence
Installation, Maintenance
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& Parts Manual
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Belt Installation for Conveyor With Stands
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and/or Gearmotor Mounting Package
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Summary of Contents for Dorner 6100 Series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 6100 Series Industrial End Drive Conveyors Table of Contents Warnings – General Safety ......

  • Page 2: Warnings - General Safety

    D Inspect packages for shipping damage. Contact carrier regarding damage. D Accessories may be shipped loose. See accessory in- structions for installation. 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 3: Product Description

    ** For Heavy Load Bottom Mount Package, mount support under gear head. *** For conveyors longer than 13 ft (3962 mm), install support at joint. Figure 2 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 4: Installation

    Conveyor frame with belt M6 x 12 mm Socket Head Screws (4x) M6 x 18 mm Socket Head Screw & Hard Washer Assemblies (4x) Figure 3 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 5: Requiredtools

    4 & 5 under the “Belt Removal for Conveyor Tension conveyor belt. Refer to “Conveyor Belt Without Gearmotor Mounting Package or Stands” on page 9. Tensioning” on page 12. 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 6: Mounting Brackets With Return Rollers

    Tighten screws (S) to 80 in-lb (9 Nm). Make sure belt is free to move. in-lb (9 Nm). Make sure belt is free to move. 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 7: 8¨ (203 Mm) & Wider Flat Belt Conveyors

    D Clean entire conveyor and knurled pulley while dis- D 807-1043 Narrow-headed 11/16¨ Wrench (supplied assembled D Replace worn or damaged parts with conveyor) 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 8: Lubrication

    D Improperly positioned accessories of Figure 18). Make sure the adapter shoulder is D Bolt-on guiding is pinching belt seated against the conveyor tail plate. 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 9: Cleaning

    - Conveyor with Stands and/or Gearmotor Mounting Package - Conveyor with Optional Gang Drive Pulley D Install new conveyor belt Figure 21 D Tension conveyor belt 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 10: Belt Removal For Conveyor With Stands And/Or Gearmotor Mounting Package

    (AD of Figure 24). Remove bracket (AB). Figure 24 NOTE: To remove belt, complete steps 7 & 8, at each stand location. Figure 23 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 11: Belt Removal For Conveyor With Optional Gang Drive Pulley

    Figure 22) loosen lock screw (Z). Rotate pinion gear page 12. (Y) clockwise to release conveyor belt tension. Remove conveyor belt. Where applicable, replace guiding. 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 12: Belt Installation For Conveyor With Optional Gang Drive Pulley

    Tension belt. Refer to “Conveyor Belt Tensioning” on page 12. Where applicable, replace guiding. Re-assemble hex shaft with guards sections (U of Figure 17). Re-assemble support (T). Figure 28 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 13: Pulley Removal

    Remove screw (Z of Figure 32). Remove screw (AI). Remove four (4) tail plate mounting screws (AP of Figures 32 & 33). Figure 29 Figure 32 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 14: C - Removal Of Idler Pulley With Tool-Less Belt Release

    Figure 35 Remove headplate (AS). Remove pulley (AT). – Removal of Idler Pulley with Tool-less Belt Release Figure 38 Remove handle(AU of Figure 36). 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 15: Bearing Replacement For Drive Pulley With

    (BD of Figure 40) located in pulley shaft. Bearing gap (BE) as shown. Figure 43 Figure 40 - Part of Tool Kit, part # 2500M. 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 16: Bearing Replacement For A Gang Drive Pulley

    Figure 46 25-09k) (BP of Figure 49) with cavity facing up and Repeat steps 1 through 5 for each bearing. place pulley onto tool. 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 17: Bearing Installation

    25-09k) (BP of Figure 51) with cavity facing up and place pulley (BN) onto tool. - Part of Tool Kit, part # 2500M. 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 18: Pulley Replacement

    (BR of Figure 55) so they Gang Drive Pulley Replacement engage the same tooth positions on their respective racks. Reverse the removal procedure “ ” (see page 14). 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.
  • Page 19 Notes 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 20: Service Parts

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. 6100 Industrial End Drive Conveyor 6100 Industrial End 450233M Plate Fixed RH 2–3” Wide Drive Conveyor 450355M Plate Fixed RH 4–18” Wide...
  • Page 21 Support Tension Fixed 3” (76mm) WW = frame width reference: 02, 03, 04, 05, 06, 08, 10, 12, 18 453604M Support Tension Fixed 4” (102mm) 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 22: 6100 Gang Drive Through Shaft Option

    Support Tension Fixed 3” (76mm) 12” (305mm) 454712 454512 41–33 453604M Support Tension Fixed 4” (102mm) 18” (457mm) 454718 454518 41–33 453605M Support Tension Fixed 5” (127mm) 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 23: -02 .5" Bolt - On High Side

    Rail Guide .5” HS x 4’ (1219mm) 460235 Rail Guide .5” HS x 5’ (1524mm) 460236 Rail Guide .5” HS x 6’ (1829mm) 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 24: 04 3" Bolt On High Side

    Guide Side #4 – 3’ (914mm) 460454M Guide Side #4 – 4’ (1219mm) 460455M Guide Side #4 – 5’ (1524mm) 460456M Guide Side #4 – 6’ (1829mm) 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 25: -05 1.5" Bolt - On High Side

    Guide Side #4 – 3’ (914mm) 460454M Guide Side #4 – 4’ (1219mm) 460455M Guide Side #4 – 5’ (1524mm) 460456M Guide Side #4 – 6’ (1829mm) 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 26: Fully Adjustable Uhmw Guide

    Guide Mounting Rail 10’ (3053mm) 202992 Guide Mounting Rail 11’ (3353mm) 202993 Guide Mounting Rail 12’ (3658mm) 202994 Guide Mounting Rail 13’ (3962mm) 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 27: -20 Adjustable Width Uhmw Guide

    Guide Mounting Rail 10’ (3048mm) 202992 Guide Mounting Rail 11’ (3353mm) 202993 Guide Mounting Rail 12’ (3658mm) 202994 Guide Mounting Rail 13’ (3962mm) 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 28: 1" Cleated Belt End Drive Conveyor

    462136SSP Right Hand 462146SSP 462166SSP 462156SSP 18’ 18’ Right Hand 462137SSP (5486mm) Left Hand 462156SSP 462166SSP 462146SSP 7’ 7’ (2134mm) Left Hand 462137SSP 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 29: 2" Cleated Belt End Drive Conveyor

    462236SSP Right Hand 462246SSP 462266SSP 462256SSP 18’ 18’ Right Hand 462237SSP (5486mm) Left Hand 462256SSP 462266SSP 462246SSP 7’ 7’ (2134mm) Left Hand 462237SSP 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 30: 2" Through 6" Wide Flat Belt Mounting Bracket With Return Roller

    Bottom Roller Guard 18” (457mm) 920612M Socket Head Cap Screw (Metric) M6–1.0 x 12mm 920616M Socket Head Cap Screw (Metric) M6–1.0 x 16mm 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual 851-268 Rev. F Dorner Mfg. Corp.

  • Page 31: Cleated Belt Mounting Bracket With Return Roller

    61- __ __ __ __ / __ __ 64 - __ __ __ __ __ __ __ __ __ __ (Fill In) (Fill In) 6100 Series Industrial End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-268 Rev. F...

  • Page 32: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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