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Summary of Contents for SCHUNK OPR 048
- Page 1 Original operating manual Assembly and operating manual OPR 048 Collision and Overload Protection Sensor...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389630 Version: 03.00 | 25/10/2022 | en...
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Page 3: Table Of Contents
6.3.2 Obtain required pressure setting ............ 25 6.3.3 Determining Exact Pressure Required ............ 26 Operation ....................... 27 Troubleshooting ..................... 28 Maintenance ...................... 29 General ....................... 29 Cable Replacement..................... 30 Replacement of connector block assembly............ 30 03.00 | OPR 048 | Assembly and operating manual | en | 389630... - Page 4 10.1 Assembly Drawing .................... 36 10.2 Replacement Parts ..................... 37 11 Translation of the original declaration of incorporation .......... 38 12 UKCA declaration of incorporation................ 39 13 Annex to Declaration of Incorporation .............. 40 03.00 | OPR 048 | Assembly and operating manual | en | 389630...
- Page 5 Body. Piston The component which, together with the Body, creates a pressure chamber. Varying the pressure in this chamber varies the load required to move the piston. 03.00 | OPR 048 | Assembly and operating manual | en | 389630...
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Page 6: About This Manual
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 7: Applicable Documents
1.3 Scope of delivery The scope of delivery includes: • Collision and overload sensor OPR in the ordered variant • Connection cable (5 m, straight connector, open wire strands) 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 8: Basic Safety Notes
• Use only original spare parts or spares authorized by SCHUNK. 2.5 Environmental and operating conditions Required ambient conditions and operating conditions 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 9: Personnel Qualification
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 10: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 11: Transport
The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 12: Notes On Particular Risks
Risk of injury from overload signal of the sensor (eg electrical short circuit) and in case of failure and reducing the supply of compressed air! The function of the electrical signal transmission is no longer guaranteed. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 13: Warranty
• Observe the specified maintenance and lubrication intervals • Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 14: Technical Data
3-pole Nano Connector Optional interated springs available corresponding to 0.3, 0.7, 1 bar More technical data is included in the catalog data sheet. Whichever is the latest version. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 15: Product Overview
(travel) provided by the OPR before the switch circuit opens is adjustable by turning a switch adjustment screw. All OPR devices provide axial (compression only), torsional, and moment compliance. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 16: Description
OPR body. The size and location of these connections are shown in the drawing provided at the end of this manual. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 17: Assembly
Connect an appropriately sized air line and fitting to the OPR. Do not supply air pressure at this time. All mounting hardware should be tightened. The use of an industrial thread-locking compound is recommended for all fasteners. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... - Page 18 OPR-131 M6 - 69 mm 9.0 - 11.9 Nm OPR-176 M8 - 80 mm 21.5 - 28.2 Nm OPR-221 M10 - 100 mm 44.0 - 58.8 Nm 03.00 | OPR 048 | Assembly and operating manual | en | 389630...
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Page 19: Electrical Connection
} 6.1 [ / 17], utilize the brown-black-blue color code indicated. Break switch in the OPR Brown Blue Black Switch wiring as a normaly-closed , dry contact switch 03.00 | OPR 048 | Assembly and operating manual | en | 389630... - Page 20 Switch wiring as a normaly-open PNP or NPN proximity switch OPR-081-221 NC Switch Inside OPR Brown Blue Black Switch wiring as a normaly-closed , dry contact switch 03.00 | OPR 048 | Assembly and operating manual | en | 389630...
- Page 21 When the collision occurs the switch will open and the test ✓ light will turn off 3. Release the OPR and it will return to its working position. The test light will illuminate ✓ 03.00 | OPR 048 | Assembly and operating manual | en | 389630...
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Page 22: Switch Adjustment
10. If the distance traveled is greater than desired turn the adjustment screw counterclockwise. If the distance traveled is less turn the proximity switch clockwise. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 23: Pneumatic
Center of Paint of Face Direction of Robot Application Gravity Motion Relevant to Dynamic Component (F1, F2, F3 Resolved Principal Forces) of F1 Collision Sensor Loading Diagram 03.00 | OPR 048 | Assembly and operating manual | en | 389630... - Page 24 Forces are generated at the tool-tip under normal working conditions. If these forces and their location are known, they can be converted into loads on the OPR using the same technique. 03.00 | OPR 048 | Assembly and operating manual | en | 389630...
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Page 25: Obtain Required Pressure Setting
• If the unit is equipped with P05 (0,33 bar equivalent), P10 (0,66 bar equivalent), or P15 (1 bar equivalent) preload spring, subtract this pressure to determine the actual pressure to be supplied. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 26: Determining Exact Pressure Required
NOTICE Use of pressures in excess of 6,2 Bar can result in excessive damage to the unit in the event of a crash and voids the warranty. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 27: Operation
Using these techniques, the OPR may be supplied with higher air pressure when higher loads or accelerations are anticipated. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 28: Troubleshooting
If the OPR still fails to reset or if the switch fails to close after adjustment when the unloaded unit is in its working condition, contact SCHUNK. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 29: Maintenance
Such maintenance work should be conducted every 5.000 or fewer collisions. • Check the control wiring for shorts. • If necessary, readjust the switiching point. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 30: Cable Replacement
5. Insert the new socket head cap screws, and tighten to 1,4 Nm. 6. Adjust per } 6.2.1 [ / 22]. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 31: Periodic Lubrication Instructions
Do not allow either of these assemblies to be mixed with those from other units. 3. Clean the lubricant from the top surface of the Piston. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... - Page 32 5. Remove the Stem assembly and clean the lubricant from the working surfaces of the balls and the Stem. Set the Stem assembly aside for later re-use. 03.00 | OPR 048 | Assembly and operating manual | en | 389630...
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Page 33: Cover And Stem Re-Assembly
6. Press the Cover Plate down onto the Body. 7. Apply liquid screw lock (low-strength) to the four socket flat head cap screws and thread them into the Body. Tighten the screws to 2.8 Nm 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 34: Weld Splatter Shield Replacement
3. Apply liquid screw lock (low-strength) to threads of the three M2.5 x 6mm ISO 10642 and install through the Shield Retainer into the Cover Plate. Tighten to 0,4 Nm. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 35: Assembly Drawings
10 Assembly drawings The following figures are example images. They serve for illustration and assignment of the spare parts. Variations are possible depending on size and variant. 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 36: Assembly Drawing
Assembly drawings 10.1 Assembly Drawing 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 37: Replacement Parts
Assembly drawings 10.2 Replacement Parts 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 38: Translation Of The Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, October 2022 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 39: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, October 2022 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 03.00 | OPR 048 | Assembly and operating manual | en | 389630... -
Page 40: Annex To Declaration Of Incorporation
Failure of the power supply Protection against mechanical hazards 1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 03.00 | OPR 048 | Assembly and operating manual | en | 389630... - Page 41 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 03.00 | OPR 048 | Assembly and operating manual | en | 389630...
- Page 42 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 03.00 | OPR 048 | Assembly and operating manual | en | 389630...
- Page 44 Original operating manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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