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Summary of Contents for SCHUNK OAS-V09-D
- Page 1 Translation of the original operation manual Assembly and Operating Manual OAS with electronic sensor evaluation Retro-reflective sensor...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Applicable documents ................ 5 Warranty ...................... 6 Scope of delivery .................... 6 Basic safety notes .................... 7 Intended use...................... 7 Inappropriate use .................... 7 Constructional changes .................. - Page 4 Table of contents Notes on the operation of the sensor.............. 26 Repeat accuracy .................... 26 Use of an extension cable between sensor and force/torque sensor system controller ...................... 26 Influence of workpiece surface ................ 27 Influence of contamination ................ 29 Influence of gripper fingers ................ 30 Influence of temperature ...................
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Page 5: General
• General terms of business* • Catalog data sheet of the purchased product * • Assembly‐ and Operating Manual of the SCHUNK-module, on which the sensor is mounted * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com... -
Page 6: Warranty
General 1.2 Warranty If the product is used as intended, the warranty is valid for 24 months from the ex-works delivery date under the following conditions: • Observe the applicable documents, Applicable documents 5] • Observe the ambient conditions and operating conditions, Environmental and operating conditions 7] 1.3 Scope of delivery... -
Page 7: Basic Safety Notes
Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 2.5 Environmental and operating conditions • Make sure that the product is used only in the context of its... -
Page 8: Personnel Qualification
Basic safety notes 2.6 Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. • All work may only be performed by qualified personnel. •... -
Page 9: Notes On Particular Risks
Basic safety notes 2.7 Notes on particular risks The general rule is: • Secure the system against accidental operation during all work. • All work must be performed by skilled personnel only. • The product can pose hazards if, for example: –... - Page 10 Basic safety notes WARNING Possible risk of injury due to sudden movements! During assembly/disassembly and when teaching the sensor, the • automated system and the module concerned must be enabled. Work on the module may be carried out only by qualified •...
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Page 11: Technical Data
Technical data 3 Technical data Product designation OAS with force/torque sensor system controller V09-D V10-D V10-A Ambient temperature [°C] Min. Max. IP rating IP65 Power supply [VDC] Min. Max. Current consumption Ø [mA] Max. current [A] 0.18 0.18 Limit frequency [Hz] Output signal digital digital... -
Page 12: Design And Description
Design and description 4 Design and description 4.1 Force/torque sensor system controller V09-D LED OUT (yellow) Sensor connection LED L.ON (green) Connection power supply Slide switches Selection keys The slide switch (arrow) on the force/torque sensor system controller can be used to select between different operating modes. -
Page 13: Force/Torque Sensor System Controller V10-D/A
Design and description 4.2 Force/torque sensor system controller V10-D/A LED PWR (green) Connection voltage supply Slide switches Jog switch LED OUT (yellow) Signal and dialog display Sensor connection The slide switch (arrow) on the force/torque sensor system controller can be used to select between different menu items. The green LED indicates an energy supply is present. -
Page 14: Assembly
The assembly instructions in this chapter are generally applicable. Module-specific assembly instructions for the sensor can be found in the Assembly and Operating Manual for the module, which can be downloaded at schunk.com 5.1 Mechanical connection NOTICE Property damage due to incorrect bending radius! The product may get damaged if the cable's bending radius is less than the minimum. -
Page 15: Electrical Connection Oas V09-D
Assembly 5.2 Electrical connection OAS V09-D NOTICE Material damage due to incorrect bending radii! The product may get damaged if the bending radius of the cable is less than the minimum. The bending radius must be at least 7.5 times the cable •... -
Page 16: Electrical Connection Oas V10-A
Assembly 5.3 Electrical connection OAS V10-A Components of the electrical connection V10-A Type Sensor, M8, 3-pin Force/torque sensor system controller output Assignme Open wire strands +transmitter brown +VCD GND/shielding blue -GND +receiver black Analog output + pink Teach input white Analog GND + 5.4 Electrical connection OAS V10-D Components of the electrical connection V10-D... -
Page 17: Mounting The Force/Torque Sensor System Controller
Assembly 5.5 Mounting the force/torque sensor system controller The force/torque sensor system controller is mounted on a top-hat Mounting rail: Assembly of the force/torque sensor system controller Secure the top-hat rail at the desired location. Ø Place the force/torque sensor system controller on the top-hat Ø... -
Page 18: Mounting Sensor On The Gripper Mpg-Plus
Assembly 5.6 Mounting sensor on the gripper MPG-plus Screw the sensor to the side of the housing of the gripper. The Ø sensor should point in the direction of the gripper fingers. 2xM3 screws must be provided by the customer. Connect the sensor to the force/torque sensor system Ø... -
Page 19: Adjusting The Force/Torque Sensor System Controller V09-D
Adjusting the force/torque sensor system controller V09-D 6 Adjusting the force/torque sensor system controller V09-D 6.1 Settings You can set when the switching signal is to be present at the output on the force/torque sensor system controller Force/torque sensor system controller V09-D 12]. -
Page 20: Manual Mode (Man)
Adjusting the force/torque sensor system controller V09-D While the object is located within the light beam, press the (+) Two-point method Ø button. Now, when no object is located within the light beam, press the Ø (-) button. Confirmation with these buttons will generate two measurement values. -
Page 21: Adjusting The Force/Torque Sensor System Controller V10-D/A
Adjusting the force/torque sensor system controller V10-D/A 7 Adjusting the force/torque sensor system controller V10-D/A 7.1 Settings A menu item is selected with the selector switch Force/torque sensor system controller V10-D/A 13]. To the left of the selector switch is the jog switch, which can be used to adjust settings in the menu items. - Page 22 Adjusting the force/torque sensor system controller V10-D/A 7.2 Teaching in the switching point NOTE We recommend using automatic mode AUT on the force/torque sensor system controller to set the switching point and, if required, then carrying out fine adjustment manually. 7.2.1 Settings in the TEA menu To teach in a switching point, set the selector switch on the OAS V10-D/A to TEA to enter the Teach menu.
- Page 23 Adjusting the force/torque sensor system controller V10-D/A NOTE Place the object that causes the higher signal value within the sensor beam first. This is generally the brighter, more highly reflective object or that located closer to the sensor. • Place the first object to be detected inside the sensor beam and remove it again.
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Page 24: Set Switching Threshold Remotely (Remote-Teach)
Adjusting the force/torque sensor system controller V10-D/A 7.2.2 Set switching threshold remotely (Remote-Teach) The switching threshold of the amplifier can also be set remotely by the machine control system (PLC) via the teach line (pink/gray) (note: only in run mode!) Required voltages Input voltage signal "1"... -
Page 25: Out Menu Item
Adjusting the force/torque sensor system controller V10-D/A 7.2.3 OUT menu item Light/dark switching If a dark object is to be detected against a light surface, the output may switch to high after the switching point has been taught if no object is detected. -
Page 26: Notes On The Operation Of The Sensor
Notes on the operation of the sensor 8 Notes on the operation of the sensor 8.1 Repeat accuracy Repeat accuracy will fluctuate between 0.1 % and 0.5 % according to the distance between the sensor and the measuring object: Repeat accuracy Measuring distance 30 mm 100 mm 200 mm... -
Page 27: Influence Of Workpiece Surface
Notes on the operation of the sensor 8.3 Influence of workpiece surface The surface and shape of the object to be gripped have a direct influence on the signal strength and therefore on the switching point of the force/torque sensor system controller. The following generally applies for teaching: Move gripper fingers to the desired position. - Page 28 Notes on the operation of the sensor The following table contains factors that will help you to gauge your own application scenario. These factors are based on a maximum distance of 250 mm using white Kodak photographic paper. Surface material Type of Factor reflection...
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Page 29: Influence Of Contamination
Notes on the operation of the sensor 8.4 Influence of contamination The product meets the requirements of IP 65. Loads which exceed this protection class may reduce the life span or cause failure of the sensor or force/torque sensor system controller. Contamination such as chippings and coolant on the workpiece or on the fingers will cause significant changes to the sensor signal. -
Page 30: Influence Of Gripper Fingers
Notes on the operation of the sensor 8.5 Influence of gripper fingers Besides the workpiece surface, the shape and surface of the gripper fingers may also have an influence on the signal strength. Attention must also be paid to the position of the fingers. The gap width s here indicates the distance between two gripper fingers. - Page 31 Notes on the operation of the sensor Example 1 Measuring distance Signal strength Finger material: Aluminum gap width: s1: 23 mm s2: 14,5 mm s3: 6 mm Example 2 Measuring distance Signal strength Finger material: Black plastic gap width: s1: 23 mm s2: 14,5 mm s3: 6 mm 02.00 | OAS with electronic sensor evaluation | Assembly and Operating Manual | en | 389232...
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Page 32: Influence Of Temperature
Notes on the operation of the sensor 8.6 Influence of temperature NOTICE Possible damage to model or automated system! Factors like ice or condensation water will change the sig-nal value and therefore the sensor's switching point. Always take environmental factors into account when •... -
Page 33: Troubleshooting
Troubleshooting 9 Troubleshooting 9.1 No LED lights up on the force/torque sensor system controller Possible cause Corrective action supply voltage not connected. Connect supply voltage. Object distance is not optimal. Change distance to object. Reset range on control unit output. Control unit output defective. -
Page 34: Display Does Not Output Any Values
Troubleshooting 9.4 Display does not output any values Only with force/torque sensor system controller type V10 Possible cause Corrective action supply voltage not connected. Connect supply voltage. Object distance is not optimal. Change distance to object. Reset range on control unit output. Proximity switch defective or set incorrect. -
Page 35: Maintenance
Maintenance 10 Maintenance It is recommended dirt be removed from the lenses with a cloth at appropriate intervals depending on environmental conditions/ ambient influences. Should the switching point change due to new ambient con- ditions, this will need to be retaught. 02.00 | OAS with electronic sensor evaluation | Assembly and Operating Manual | en | 389232... -
Page 36: Translation Of The Original Ec Declaration Of Confromity
11 Translation of the original EC Declaration of Confromity In terms of the EC Machinery Directive 2006/42/EG, Annex II, Part B Manufacturer SCHUNK GmbH & Co. KG Bahnhofstr. 106 – 134 D-74348Lauffen/Neckar We hereby declare that the following product: Product designation:...
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