Johnson Controls F4-CG Series Installation Manual

Johnson Controls F4-CG Series Installation Manual

General purpose application controllers

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Application
The CG series general purpose application controllers
are well-suited for controlling a wide variety of facility
and HVAC equipment, including fan coils, air handling
units, packaged HVAC equipment, and central plant
equipment. CG series controllers run pre-engineered and
user-programmed applications.
CG series controllers include an integral real-time clock,
which enables the controllers to monitor and control
schedules, calendars, and trends, and operate for
extended periods of time as standalone controllers when
offline from the Facility Explorer system network. Certain
models feature an integral color display with a navigation
keypad that enables enhanced local monitoring and
control of field equipment.
Communications Protocols
CG series controllers can communicate using multiple
communication protocols depending on model and
configuration. CGE controllers communicate using the
BACnet
Secure Connect (BACnet/SC) or BACnet/IP
®
communication protocol. CGM controllers communicate
using the BACnet MS/TP, N2 or wireless communications
protocols, with the addition of ZFR183x Pro Wireless Field
Bus Routers.
Equipment controllers in BACnet/SC, BACnet/IP, or
BACnet MS/TP communication mode are BACnet network-
compliant devices. The BACnet protocol is a standard
for ANSI, ASHRAE, and the International Standards
Organization (ISO) for building controls.
Controllers running in N2 mode can be used to maintain
or modernize sites with installed legacy Johnson Controls
controllers. For installation and commissioning support,
and tips for efficient and safe replacement, refer
to the Modernization Guide for Legacy N2 Controllers
(LIT-12012005) and the controller-specific documentation.
For information about mapping N2 Objects in controllers
with switchable communications protocols, refer to the
N2 Compatibility Options chapter of the Controller Tool Help
(LIT-12011147). To configure CGM series controllers to
communicate using the N2 communications protocol, see
Configuring N2 communications (CGM models
To configure CGM controllers to communicate using
the wireless communications protocol, see
wireless communications (CGM models
F4-CG Series General Purpose Application
Controllers Installation Guide
North American Emissions Compliance
United States
This equipment has been tested and found to comply
with the limits for a Class A digital device pursuant to
Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful
interference when this equipment is operated in a
commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction
manual, may cause harmful interference to radio
communications. Operation of this equipment in a
residential area may cause harmful interference, in which
case the users will be required to correct the interference
at their own expense.
Canada
This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes
les exigences du Règlement sur le matériel brouilleur du
Canada.
Installation
Observe the following guidelines when installing the
controller:
• To minimize vibration and shock damage to the
controller, transport the controller in the original
®
container.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical
shock.
Parts included
• One CGM/CGE controller with removable terminal
blocks (Input/Output, Power, FC, and SA Bus terminal
only).
blocks are removable)
• One F4-CG Pack Sheet (Part No. A1638165JV)
Configuring
only).
Materials and special tools needed
• Three fasteners appropriate for the mounting surface
(M4 screws or #8 screws)
• One 20 cm (8 in.) or longer piece of 35 mm DIN rail and
appropriate hardware for DIN rail mount (only)
• Small straight-blade (1/8 in. or 3.0 mm) or Philips #1
screwdriver for securing wires in the terminal blocks
Note: The FC terminal block is only available with the
CGM model.
*241014301787E*
F4-CGM09090-0, F4-CGM09090-0H, F4-CGM04060-0,
F4-CGE09090-0, F4-CGE09090-0H, F4-CGE04060-0
24-10143-01787 Rev. E
2022-09-07
(barcode for factory use only)

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Summary of Contents for Johnson Controls F4-CG Series

  • Page 1 Controllers running in N2 mode can be used to maintain • To minimize vibration and shock damage to the or modernize sites with installed legacy Johnson Controls controller, transport the controller in the original ® controllers. For installation and commissioning support, container.
  • Page 2: Physical Features

    The following figures display the physical features of the CGM and CGE controllers, and the accompanying table Figure 1: CGM physical features (CGM09090-0H model shown) Figure 2: CGE physical features F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 3 • Do not mount the controller on surfaces prone to vibration, such as ductwork. • Do not mount the controller in areas where electromagnetic emissions from other devices or wiring can interfere with controller communication. F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 4: Mounting Features And Dimensions

    Hang the controller on the DIN rail by the hooks at the top of the (DIN rail) channel on the back of the controller (Figure 4 or Figure 5), and position the controller snugly against the DIN rail. F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 5: Terminal Blocks And Bus Ports

    I/O terminal functions, requirements, and ratings, Terminal wiring guidelines, functions, ratings, and Note: The FC Bus Shield (SHD) terminal is isolated requirements. and can be used to connect (daisy chain) the shields for FC Bus wiring. F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 6: Supply Power Terminal Block

    The FC Bus port pin assignment is shown in Figure 8. Note: The order of the HOT and COM terminals on the CG series controllers is reversed from the order of the terminals on the CV series controllers. F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 7: Terminal Wiring Guidelines, Functions, Ratings, And Requirements

    Supply power terminal header and SA Bus and supply power wiring. Wires from Johnson Controls 24 VAC, class 2 power For information about removing a terminal block from the transformer controller, see Removing a terminal block.
  • Page 8 See Guideline C in Table 4. Connects COn to CO-C or CO-Cn when activated. External Power Source Requirements: 24 VAC maximum output voltage 0.5 A maximum output current 40 mA minimum load current F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 9 40 mA minimum load current BO-C or BO- Binary Output Common for all Binary Output terminals. Note: Each Binary Output Common terminal is isolated from all other commons, including other Binary Output Common terminals. F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 10 (in mA) when wiring inputs and outputs. Figure 10: Maximum wire length for low-voltage (<30 V) Inputs and Outputs by current and wire size F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 11: Communications Bus And Supply Power Wiring Guidelines

    0.8 mm to 1.0 mm Supplies 20–30 VAC (Nominal 24 VAC) (18 AWG) 2-wire < 30 m (100 ft) 24 VAC Power Supply Common (Isolated from all other Common terminals on controller) 14 VA F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 12: Termination Diagrams

    Technical Bulletin (LIT-12011034). Termination diagrams A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to the controllers. See the figures in this section for the applicable termination diagrams. Note: The CGM04060 and CGE04060 models do not have analog outputs. References to the analog output apply to the CGM09090 and CGE09090 models only.
  • Page 13 Output Voltage Input (Self-Powered) Current Input - External Source (Isolated) Current Input - Internal Source (2- wire) Current Input - Internal Source (3 wire) Current Input - External Source (in Loop) F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 14 (Binary Input) 0–10 VDC Output CO or AO to Actuator (External Source) 0–10 VDC Output CO or AO to Actuator (Internal Source) 24 VAC Triac CO or BO Output (Switch Low, External Source) F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 15 Termination diagrams device Output Analog Output (Current) 4–20 mA Output to Actuator 4–20 mA Output to Actuator Incremental Control to Actuator (Switch Low, Externally Sourced) 24 VAC Binary Output (Switch Low, Externally Sourced) F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 16 Network Stat with SA Bus Phone Jack (Fixed Address = 199) Note: The bottom jack (J2) on the TE-700 and TE-6x00 Series Sensors is not usable as a zone bus or an SAB connection. F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 17 Note: The above diagram is for the NS7000 series thermostats. For NS8000 network sensor addressing, refer to the NS8000 Series Network Sensors Installation Guide (Part No. 24-11256-00007). Network Stat with SA Bus Terminals (Fixed Address = 199) F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 18: Setup And Adjustments

    Wire the input/output terminals and SA Bus. Note: In wireless network applications, do not connect any wires to the FC Bus terminal block. (Connect the SA/FC terminal block on expansion modules to an SA Bus only.) F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 19: Removing A Terminal Block

    F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 20 Bus, set the EOL switch to ON. If the controller is not a terminating device on the bus, set the EOL The following tables identify the current loop switches switch to Off. associated with each UI on the CG series controllers. F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 21: Setting Up A Local Display

    Type DLK0350 running Compatible Not compatible 10.x firmware or MAP 4.2+/ greater BACnet Router DLK0350 running Not compatible Compatible Direct Ethernet 9.x firmware DIS1710 running Not compatible Compatible Supervisor 6.2 firmware Passthru F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 22: Led Status And States

    Refer to the Mobile Access Portal Gateway Catalog Page (LIT-1900869) to identify the appropriate product for your region. F4-DLK0350-0 Local Controller Display, 3.5 in. (89 mm) color display with navigation keypad FX-DIS1710-0 Local Controller Display, 3.0 in. (76 mm) monochrome display with navigation keypad F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 23 The FIT can be used on both the FC Bus and SA Bus. TL-BRTRP-0 Portable BACnet/IP to MS/TP Router F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 24 F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 25 1 - Binary Inputs: Defined as Dry Contact Maintained or Pulse Counter/Accumulator Mode 4 - Configurable Outputs: Defined as 0-10 VDC or 24 VAC Triac BO 2 - Binary Outputs: Defined as 24 VAC Triac (external power source only) F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 26: Repair Information

    The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.
  • Page 27: Contact Information

    GLENDALE, WI 53209 NO. 32 CHANGJIANG RD NEW THE NETHERLANDS MANCHESTER DISTRICT M40 2WL WUXI JIANGSU PROVINCE 214028 UNITED KINGDOM CHINA Contact information Contact your local branch office: www.johnsoncontrols.com/locations Contact Johnson Controls: www.johnsoncontrols.com/ contact-us F4-CG Series General Purpose Application Controllers Installation Guide...
  • Page 28 © 2022 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision and are subject to change without notice. www.johnsoncontrols.com...

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