SKF LINCOLN P603S Assembly Instructions Manual
  1. Manuals
  2. Brands
  3. SKF Manuals
  4. Water Pump
  5. LINCOLN P603S
  6. Assembly instructions manual
SKF LINCOLN P603S Assembly Instructions Manual

SKF LINCOLN P603S Assembly Instructions Manual

Pump for single line installations
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Assembly Instructions
P603S
Pump for single line installations
Created on:
20.10.2022
Document no.:
951-171-073-EN
Version:
01
Read these instructions before
installation or start-up of the
product and keep them readily
available for later consultation!

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the LINCOLN P603S and is the answer not in the manual?

Questions and answers

Related Manuals for SKF LINCOLN P603S

Summary of Contents for SKF LINCOLN P603S

  • Page 1 Assembly Instructions P603S Pump for single line installations Created on: 20.10.2022 Document no.: 951-171-073-EN Version: Read these instructions before installation or start-up of the product and keep them readily available for later consultation!
  • Page 2 The special technical documents were prepared following Annex VII part B. Upon justifiable request, these special technical documents can be forwarded electronically to the respective national authorities. The authorized company for the compilation of the technical documentation is SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR.
  • Page 3 Appendix to Declaration of Incorporation in accordance with 2006/42/EC, Annex II, No. 1 B Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and fulfilled. Any essential health and safety requirements not listed here are not relevant to this product. Table 1 Appendix to Declaration of Incorporation No.:...

  • Page 4: Masthead

    Training www.skf.com/lubrication We conduct detailed training in order to enable maximum safety and efficiency. We recommend taking advantage of this Berlin Plant training. For further information, contact your authorized SKF Motzener Strasse 35/37 dealer or the manufacturer. 12277 Berlin Germany Tel.

  • Page 5: Table Of Contents

    4.6.2 Delivery rate charts for typical NLGI 2 lubricants 32 Table of contents 4.7 Usable reservoir volume ............33 4.8 Lubricant requirement when an empty pump is filled for Masthead ....................4 the first time ................... 35 Table of contents .................. 5 4.9 Type identification code for pump P603S ......
  • Page 6 8.4.3 P4, P5 – signal output of the fault relay ....63 8.4.4 P6 – start phase, P7 – working pressure ....64 8.4.5 P8 – relief pressure ............ 65 8.4.6 Ending the programming mode ......66 8.5 Operation mode ..............67 8.5.1 Additional lubrication ..........

  • Page 7: Safety Alerts, Visual Presentation, And Layout

    Safety alerts, visual Text layout: • First-order bulleted lists: Items on a bulleted list start with presentation, and layout a solid black dot and an indent. – Second-order bulleted lists: If there is a further listing of While reading these instructions, you will encounter various subitems, the second-order bulleted list is used.

  • Page 8: Safety Instructions

    Only • Ensure proper connection of the protective conductor for original SKF spare parts and SKF accessories may be used. products with protection class I. Observe the specified • Any unclear points regarding proper condition or correct enclosure rating.

  • Page 9: General Behaviour When Handling The Product

    1.3 General behaviour when handling the 1.5 Persons authorized to use the product product • Familiarize yourself with the functions and operation of the Operator product. The specified assembly and operating steps and their A person who is qualified by training, knowledge and experience sequences must be observed.

  • Page 10: Referenced Documents

    1.7 Referenced documents 1.10 Safety markings on the product In addition to this manual, the following documents must be observed by the respective target group: Fig. 1 • Company instructions and approval rules If applicable: Risk of dangerous electrical voltage •...

  • Page 11: Note On The Type Plate

    1.11 Note on the type plate 1.13 Note on Low Voltage Directive The type plate provides important data such as the type The protection objectives of the Low Voltage Directive designation, order number, and sometimes regulatory 2014/35/EU are met in accordance with Annex I, No. 1.5.1 of characteristics.

  • Page 12: Emergency Shutdown

    1.19 Emergency shutdown 1.21 First start-up, daily start-up This is done by a course of action to be defined by the operator. Ensure that: • All safety devices are fully present and functional • All connections are properly connected 1.20 Assembly, maintenance, fault, •...

  • Page 13: Residual Risks

    1.22 Residual risks Table 3 Residual risks Residual risk Possible in lifecycle Avoidance / Remedy Personal injury / property damage due A B C G H K Unauthorized persons must be kept away. Nobody is to falling of hoisted parts allowed to be present below hoisted parts.

  • Page 14: Lubricants

    Solid lubricants may only be used after prior consultation with make the selection in consultation with the supplier of the SKF. When solid lubricants are used in lubrication systems, the lubricant. If you have no or little experience in selecting following rules generally apply: lubricants for lubrication systems, please contact us.

  • Page 15: Overview, Functional Description

    3. Overview, functional Pressure-relief element (Fig. 3/5) The pressure-relief element discharges the pressure in the description main line of the lubrication system. This relieves the pressure in the entire lubrication system. The single-line metering devices 3.1 Pumps with plastic reservoir (e.g., SL) can transfer the pre-metered lubricant for the next lubrication process.

  • Page 16: With Double-Lip Follower Plate

    pump elements. Its pressure improves the suction The follower plate contains a solenoid which activates the reed characteristics of the pump. contact there when a switching point is reached. The follower plate is available for plastic reservoirs up to a The reed contact for the empty signal is located on the bottom reservoir capacity of 20 L.

  • Page 17: Pumps With 100 Liter Sheet Steel Reservoir

    Used for checking the fill level in the reservoir. Fig. 8 3.2.2 Pumps with 100 liter sheet steel reservoir Fig. 7 Wiper Wiper (Fig. 8/7) The rotary knob (Fig. 8/8) can be used to turn the wiper (Fig. 8/7) on the inside of the transparent plastic cover (PMMA) to remove any grease adhesions which may be present.

  • Page 18: Electrical Connections

    3.3 Electrical connections 3.4 Principle of operation of the Fig. 9 intermittent empty signal Components of the intermittent low-level signal Fig. 10 Components The intermittent low-level signal is contactless in operation and is comprised essentially of the following parts: • Fixed magnetic switch (Fig. 10/2) in the reservoir bottom •...
  • Page 19 1. If there is no lubricant present to act against the deflected Grease reservoir empty baffle plate, the baffle plate remains deflected out (Fig. 12/1). 2. This causes the magnet (Fig. 12/3) to move along the outer Fig. 12 circular track, with the effect that the reed switch (Fig. 12/2) is now actuated, triggering a low-level signal pulse.

  • Page 20: Operational Limits Of The Intermittent Empty Signal

    3.5 Operational limits of the intermittent empty signal For the correct functioning of the intermittent empty signal, the following lubricant consistencies must be maintained. The correct functioning of the intermittent empty signal is not guaranteed above the specified temperature range. The lower temperature ranges are contingent on the suitability of the respective lubricant for these temperatures.

  • Page 21: Technical Data

    4. Technical data 4.1 General technical data NOTE The specified ratings apply to grease of NLGI Grade 2, measured at 20°C, 100 bar back pressure. Pressures or temperatures that vary from this could cause the delivery rate to vary. The design of a system should be based on the value specified. Table 4 Technical data of the pump Parameter...
  • Page 22 Table 5 Weight of the empty pump Reservoir version 4 liters [1.05 gal.] Plastic approx. 9 kg [19.8 lb] 8 liters [2.11 gal.] Plastic approx. 10 kg [22.0 lb] 10 liters [2.64 gal.] Plastic approx. 11 kg [24.3 lb] 15 liters [3.96 gal.] Plastic approx.
  • Page 23 Table 7 Settings Interval time Parameter TC, time controlled CC, cycle controlled Minimum 4 min 1 pulse Maximum 59 h, 59 min 9999 pulses Interval 1 min 1 pulse Factory setting 10 pulses Working pressure, internal Parameter Values Minimum 100 bar Maximum 320 bar Interval...

  • Page 24: Tightening Torques

    4.2 Tightening torques 4.2.1 Pumps with plastic reservoir Table 8 Tightening torques for pumps with plastic reservoir Component Torque ft.lb. 1 Fastening the pump 18 ±1.0 13.3 ±0.74 2 Pump element on pump 40 ±2.0 29.5 ±1.5 3 Pressure relief valve in pump 6 -0.5 4.4 -0.37 element...

  • Page 25: Pumps With 30/40 Liter Sheet Steel Reservoir

    4.2.2 Pumps with 30/40 liter sheet steel reservoir Table 9 Tightening torques for pumps with 30/40 liter sheet steel reservoir Component Torque ft.lb. 1 Installing the pump 20 ±2.0 14.8 ±1.5 2 Pressure relief valve in pump 6 -0.5 4.4 -0.37 element 3 Plug screw / adapter with cone-type grease nipple / fill connection in...

  • Page 26: Pumps With 100 Liter Sheet Steel Reservoir

    4.2.3 Pumps with 100 liter sheet steel reservoir Table 10 Tightening torques for pumps with 100 liter sheet steel reservoir Component Torque ft.lb. 1 Installing the pump 40 ±5.0 29.50 ±3.7 2 Pressure relief valve in pump 6 -0.5 4.4 -0.37 element 3 Plug screw / adapter with cone-type grease nipple / fill connection in...

  • Page 27: Internal Pressure Switch

    4.3 Internal pressure switch Fig. 14 Item number of NO contact: 234-10723-8 Wiring diagram Table 11 Technical data of the internal pressure switch Parameter Values Switching function NO contact Pressure type Positive gauge pressure Pressure port G 1/4" Measuring principle Spring-loaded piston Materials Measuring element: Steel piston...

  • Page 28: Internal Pressure Sensor

    4.4 Internal pressure sensor Fig. 15 Item number: 234-10663-6 Wiring diagram Table 12 Technical data of the internal pressure sensor Input characteristics Parameter Values Measuring range 400 bar Overload range 800 bar Burst pressure (FS 400 % Mechanical connection (DIN 3852) G 1/4“...
  • Page 29 Table 12 (continued) Technical data of the internal pressure sensor Ambient conditions Parameter Values Rated temperature range -25 to 85 °C Media temperature range -40 to 125 °C Ambient temperature range -40 to 100 °C Storage temperature range -40 to 100 °C Vibration resistance acc.

  • Page 30: Diagram Of Single-Line Lubrication Pump P603S

    4.5 Diagram of single-line lubrication pump P603S Fig. 16 Diagram of single-line lubrication pump 603S Table 13 Legend to Figure 16 Item Description <Co ntent> Pump Reservoir Motor Low-level signal Control Single-line metering device (QSL) Internal pressure sensor/pressure switch External pressure sensor Membrane keyboard Display Single-line lubrication pump 603S...

  • Page 31: Nominal Delivery Rates

    4.6 Nominal delivery rates NOTE The specified nominal delivery rates per stroke and pump element refer to NLGI grade 2 lubricating greases at an ambient temperature of 20 °C [68 °F] and a back pressure of 100 bar [1450 psi] at the pump element. Differences in operating conditions or a different pump configuration will lead to changes in the motor speed and thus to a change in the delivery rate per unit of time.

  • Page 32: Delivery Rate Charts For Typical Nlgi 2 Lubricants

    4.6.2 Delivery rate charts for typical NLGI 2 lubricants Fig. 19 Fig. 18 Delivery rate chart for high-temperature grease Delivery rate chart for low-temperature grease NOTE The values specified in the delivery rate charts represent the average value between different high-temperature and low-temperature greases.

  • Page 33: Usable Reservoir Volume

    4.7 Usable reservoir volume NOTE The usable reservoir volume in the reservoir design without follower plate is strongly dependent on the consistency (NLGI Grade) of the lubricant used and the ambient temperature. With high consistency and a low working temperature, more lubricant typically adheres to the inner surfaces of the reservoir and the pump, leaving less lubricant available for feeding.
  • Page 34 Table 17 Usable reservoir volume for sheet steel reservoirs Reservoir version Volume in liters and [gal.] [7.95] [10.6] [26.42] Usable reservoir volume Lubricants with 30.5 40.8 100.6 relatively low [8.06] [10.78] [26.58] consistency Lubricants with 30.9 41.5 101.5 relatively high [8.16] [10.96] [26.81]...

  • Page 35: Lubricant Requirement When An Empty Pump Is Filled For The First Time

    4.8 Lubricant requirement when an empty pump is filled for the first time The following volumes of lubricant are required in order to fill a new empty pump up to the -MAX- mark on the reservoir. NOTE The difference between the lubricant volume required for initial filling and the nominal volume of the reservoir is due to the filling of the space in the pump housing up to the -MIN- mark on the reservoir.

  • Page 36: Type Identification Code For Pump P603S

    4.9 Type identification code for pump P603S 4.9.1 Basic parameters and reservoir version P603 S X - 15 X L F - 3Z 7 - 24 - 1A 7 . 16 - S13 - SE - UL Type series: P603 Pump P603 for grease with control...

  • Page 37: Pump Elements

    Table 20 Reservoir versions Possible reservoir capacities Code 8 l 10 l 15 l 20 l 25 l 30 l 40 l 100 l Description N BO √ √ √ √ Reservoir for grease, filling from above (without follower plate), without low-level signal L BO √...
  • Page 38 P603 S X - 15 X L F - 3Z 7 - 24 - 1A 7 . 16 - S13 - SE - UL Electrical connection type: (power supply voltage, combination of the versions: see Table 21) Rectangular connector Bayonet connector Accompanying electrical connection components (outside of the pump): (Combination of the versions: see Table 21)

  • Page 39: Other Parameters

    4.9.4 Other parameters P603 S X - 15 X L F - 3Z 7 - 24 - 1A 7 . 16 - S13 - SE - UL Control circuit boards: See Table 22 Pressure sensor/switch: Pressure sensor Pressure switch Number of the electrical connections: Low-level Standard, without UL certification With UL certification...

  • Page 40: Delivery, Returns, Storage

    5.5 Storage conditions for products filled 5. Delivery, returns, storage with lubricant 5.1 Delivery For products filled with lubricant, the permitted storage temperature range is: After receipt of the shipment, it must be inspected for any minimum + 5 °C [+41 °F] shipping damage and for completeness according to the maximum...

  • Page 41: Assembly

    6. Assembly 6.2 Mechanical connection 6.2.1 Assembly holes 6.1 General safety instructions < Observe the safety instructions and the technical data in this NOTICE manual. Additionally, during assembly pay attention to the Possible damage to the main machine and following: the pump •...

  • Page 42: Minimum Mounting Dimensions

    6.2.2 Minimum mounting dimensions In order to have sufficient space for maintenance work or for the attachment of additional components for the construction of a centralized lubrication system on the pump, a clearance of at least 100 mm [3.94 in.] should be provided for in every direction in addition to the specified dimensions.
  • Page 43 Fig. 22 10 l [2.64 gal.], 15 l [3.96 gal.], 20 l [5.28 gal.] and 25 l [6.60 gal.] Minimum mounting dimensions with plastic reservoir (dimensions in mm [inches]) Table 24 Dimensions Dimen 10 liters [2.64 gal.] 15 liters [3.96 gal.] 20 liters [5.28 gal.] 25 liters [6.60 gal.] sion...
  • Page 44 6.2.2.1 Minimum mounting dimensions Fig. 25 30/40/100 liter sheet steel reservoir In order to have sufficient space for maintenance work or for the attachment of additional components for the construction of a centralized lubrication system on the pump, a clearance of at least 100 mm [3.94 in.] should be provided for in every direction in addition to the specified dimensions.

  • Page 45: Installing The Pressure Relief Valve

    6.3 Installing the pressure relief valve 6.4 Assembly of the reservoir ventilation < Each pump element must be secured with a pressure relief NOTICE valve that is suitable for the projected maximum approved Possible damage to the pump operating pressure of the centralized lubrication system. The pump may not be filled until after the reservoir ventilation has been installed.

  • Page 46: Electrical Connection

    1. Assemble the connectors/cables for the power supply (Fig. 6.5 Electrical connection 28/1), for connecting the external pressure sensor (Fig. 28/2), and for connecting the external control (Fig. 28/1), according < to the applicable terminal diagram. WARNING – Rectangular connector, power supply 115/230 VAC Electric shock –...

  • Page 47: Connection Of The Lubrication Line

    6.6 Connection of the lubrication line 6.7 Filling with lubricant < 6.7.1 Filling via the reservoir cover CAUTION Risk of slipping < WARNING Exercise caution when handling lubricants. Crushing hazard Immediately remove and bind any leaked Crushing hazard on the rotating stirring paddle. lubricants.

  • Page 48: Filling Via Filler Nipple

    6.7.2 Filling via filler nipple 6.7.3 Pump filling with 30/40 liter sheet steel reservoir Fig. 30 Fig. 31 Filling via the filler nipple Filling via the fill connection 1. Connect the fill connection of the filling pump to the filler nipple (Fig.

  • Page 49: Pump Filling With 100 Liter Sheet Steel Reservoir

    6.7.4 Pump filling with 100 liter sheet steel 6.7.5 Initial filling of an empty pump with reservoir follower plate < NOTICE NOTE Possible damage to the pump For pumps without grease filling, the space underneath the follower plate must be filled with lubricant prior to first The pump may not be filled until after the start-up.
  • Page 50 Fig. 34 Fig. 35 19. Reinstall the spring (Fig. 35/2) and the contact rod Inserting a cable tie and filling the pump (Fig. 35/3) . 20. Close the reservoir cover (Fig. 35/1) in clockwise direction. 13. Lightly oil the inner side of the reservoir and sealing lip of 21.

  • Page 51: Initial Filling With Double-Lip Follower Plate

    6.7.6 Initial filling with double-lip follower plate Fig. 36 Initial filling with double-lip follower plate NOTE For initial filling of a pump delivered without lubricant, the pump is fitted with a bleed thread (Fig. 36/1) and a “Read instructions” sticker (Fig. 36/2). The bleed thread ensures that the air under the follower plate can escape when filling the pump for the first time.

  • Page 52: First Start-Up

    7. First start-up In order to warrant safety and function, a person assigned by the operator must carry out the following inspections. Immediately eliminate detected deficiencies. Deficiencies may be remedied by an authorized and qualified specialist only. 7.1 Inspections before first start-up Table 25 Checklist: Inspections before first start-up Inspections to be performed...

  • Page 53: Operation

    Fig. 38 8. Operation 8.1 Operator keys For setting and operation, there are basically three different possibilities on the membrane keyboard: • Display mode • Programming mode • Operation mode Fig. 37 Toggle button for moving on to the next program step Table 28 Function of the toggle button Mode...

  • Page 54: Multifunction Pushbutton

    8.2 Multifunction pushbutton 8.2.2 Adjusting the lubricant volume Fig. 39 NOTE Activation of this function requires the jumper setting “mobile (M)”. See section “Jumper configuration”. A ±25% adjustment of the lubricant volume can be achieved by modifying the interval time: •...
  • Page 55 Table 31 Function indicator LED indications Description <Co ntent> Illuminated green LED, top Lubrication time and holding time Illuminated red LED, bottom Malfunction & low-level signal (factory setting) Flashing red LED, bottom Low-level signal Illuminated red LED, bottom Malfunction The function of the red LED can be configured in the menu “P5 –...

  • Page 56: Display Mode

    8.3 Display mode NOTE Once power is applied to the pump, the pump is in display mode. The bottom-right segment on the display lights up. • In display mode, the user receives information about pump functions and malfunctions. • The display is dark by default. Only the functions (segment display, circulating segment display) and malfunctions (“E1-E4”, “LL”) appear illuminated on the display.

  • Page 57: Display Of The Interval Time And Lubrication Time In Display Mode

    8.3.3 Display of the interval time and lubrication time in display mode Table 34 Display of the interval time and lubrication time Display Description When the pump is switched ON, the right-hand segment in the display window lights up. When a contact 15 is energized (e.g., ignition in vehicles or switch-on of a machine), the left-hand segment in the display window lights up.

  • Page 58: Acknowledging Faults

    Table 35 Error message during lubrication time Display Description “E4”, monitoring time for pressure sensor 2 (external): • No pressure reduction • Pressure relief time (10 sec.) exceeded Lastly, the flashing display “LL” appears for a low-level signal that was not yet remedied. •...

  • Page 59: Programming Mode

    8.4 Programming mode NOTE • You can switch to programming mode only during the interval time. During lubrication time, it is not possible to switch to programming mode. To avoid incorrect programming, always perform the program sequence in full, i.e., from “P1” to “P-” (end of programming). 8.4.1 P1, P2 –...
  • Page 60 Table 37 (continued) Entering settings in programming mode Action Display Description 3. Confirm your entry by pressing the red toggle button and move on to the next program step • The display shows “P2” • When you release both buttons, the currently set value for “P2” will appear “P2”, setting of the interval time in minutes (min) In this example: Factory-set value of 0 minutes Minutes are indicated on the display by a decimal point over “min”...

  • Page 61: P1, P2 - Cycle Control (Cc)

    8.4.2 P1, P2 – Cycle control (CC) NOTE • Activating cycle control requires the jumper setting “Cycle (CC)” (see section “Jumper configuration”). • Cycle control is not possible for mobile applications. • Minimum pulse length: 200 ms. Table 38 Entering settings in programming mode Action Display Description...
  • Page 62 Table 38 (continued) Entering settings in programming mode Action Display Description 3. Confirm your entry by pressing the red toggle button and move on to the next program step • The display shows “P2” • When you release both buttons, the currently set value for “P2” will appear “P2”, setting of the interval time in pulses (×1) In this example: Factory-set value of 10 pulses Pulses×1 are indicated on the display by a decimal point over “min”...

  • Page 63: P4, P5 - Signal Output Of The Fault Relay

    8.4.3 P4, P5 – signal output of the fault relay Table 39 Entering settings in programming mode Action Display Description 1. Confirm your entry by pressing the red toggle button and move on to the next program step • The display shows “P4” •...

  • Page 64: P6 - Start Phase, P7 - Working Pressure

    8.4.4 P6 – start phase, P7 – working pressure Table 40 Entering settings in programming mode Action Display Description 1. Confirm your entry by pressing the red toggle button and move on to the next program step • The display shows “P6” •...

  • Page 65: P8 - Relief Pressure

    8.4.5 P8 – relief pressure NOTE The program step “P8” is displayed automatically if an external pressure sensor was detected. Table 41 Entering settings in programming mode Action Display Description 1. Confirm your entry by pressing the red toggle button and move on to the next program step •...

  • Page 66: Ending The Programming Mode

    8.4.6 Ending the programming mode Table 42 Entering settings in programming mode Action Display Description 1. Confirm your entry by pressing the red toggle button and move on to the end of programming • The display shows “P-” 2. Press the green setting button to apply the set parameters NOTE •...

  • Page 67: Operation Mode

    8.5 Operation mode NOTE The operation mode is available only during the interval time. During lubrication time, it is not possible to switch to operation mode. 8.5.1 Additional lubrication Table 43 Triggering additional lubrication Action Display Description Display with ignition Requirement: switched off: Power supply is applied and the lower right-hand segment lights up.

  • Page 68: Parameter And Status Display

    8.5.2 Parameter and status display Table 44 Displaying parameter settings and status Action Display Description Requirement: Power supply is applied and the lower right-hand segment lights up. 1. Press the red toggle button until the display shows “PP” (interval time time- controlled, TC) or “PI”...
  • Page 69 Table 44 (continued) Displaying parameter settings and status Action Display Description “P4”, programming of the output signal “P4”, display of the output signal “no” (NO contact) • For empty signal with stirring paddle “P5”, differentiation between low-level signal and malfunction “P5”, differentiation active (malfunction/low-level signal) “P6”, programming of the start phase “P6”, display of the start phase with “SP”...
  • Page 70 Table 44 (continued) Displaying parameter settings and status Action Display Description “P8”, preselection of the relief pressure (only with external pressure sensor) “P8”, display of external working pressure: 3×10 = 30 bar “PE”, program edition (e.g., 01.03) “PE”, display of program main version: 01 “PE”, display of program sub-version: 03 At the end of the operation mode, after the display has run through the parameters and status once, the lower right-hand segment indicator appears...

  • Page 71: Factory Setting

    8.6 Factory setting NOTE • CC: Cycle Control • TC: Time Control • 2S: 2 pressure sensors/switches (quantity) See section Jumper configuration P603S, Page 91 Table 45 Factory setting of the programming Program step Factory setting Description Interval time CC: Factor 100 / TC: Hours •...

  • Page 72: Maintenance And Repair

    9. Maintenance and repair Careful and regular maintenance is required in order to detect and remedy possible faults in time. The operator must always determine the specific intervals according to the operating conditions, review them regularly, and adjust them where necessary. If necessary, copy the table for regular maintenance activities.

  • Page 73: Cleaning

    < 10. Cleaning WARNING Risk of fatal electric shock 10.1 Basics Cleaning should be carried out in accordance with the operator's Cleaning work may only be performed on own company rules, and cleaning agents and devices and the products that have been de-energized first. When personal protective equipment to be used should likewise be cleaning electrical components, be mindful of the selected in accordance with those rules.

  • Page 74: Faults, Causes, And Remedies

    11. Faults, causes, and remedies Table 47 Fault table Fault Possible cause Remedy Pump does not run • Power supply to pump interrupted. Green • Check whether one of the specified faults exists, segment display for On/h on the display and remedy it according to responsibility.
  • Page 75 Table 47 Fault table Fault Possible cause Remedy Error message EP Replacing the membrane keyboard • An error on the membrane keyboard or the display has occurred.

  • Page 76: Repairs

    12. Repairs NOTE Tightening torque = 40 Nm ±2.0 Nm [29.5 ft.lb. ±1.5 ft.lb.] < WARNING 3. Afterwards, screw a new pressure relief valve (Fig. 40/2) into Risk of injury the pump element. At a minimum, the following safety measures must be taken before any repairs: NOTE •...

  • Page 77: Replacing The Pressure-Relief Element

    12.2 Replacing the pressure-relief 12.3 Replacing the membrane keyboard element Fig. 43 Fig. 41 Replacing the pressure-relief element Replacing the membrane keyboard Proceed as follows to replace the pressure-relief element: 1. Remove the pressure-relief element (Fig. 41/1) from the Proceed as follows to replace the membrane keyboard: pump housing by unscrewing on the hexagon of the pump element.
  • Page 78 8. Detach the connector of the membrane keyboard (Fig. 45/5) from the control circuit board. 9. Carefully detach and remove the membrane keyboard (Fig. 45/6) from the housing by pulling it forward. 10. Insert the connector of the new membrane keyboard (Fig.

  • Page 79: Shutdown, Disposal

    13. Shutdown, disposal 13.1 Temporary shutdown Temporary shutdowns should be done by a course of action to be defined by the operator. 13.2 Permanent shutdown, disassembly Permanent shutdown and disassembly of the product must be planned properly by the operator and conducted in compliance with all applicable laws and regulations.

  • Page 80: Spare Parts

    14. Spare parts Spare parts may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. 14.1 Housing attachment, complete Designation Pcs. Item number Figure Housing attachment, complete 545-33596-1 Delivery including profile sealing ring and the appropriate number of screws for installation Table 48 14.2 Membrane keyboard...

  • Page 81: Pressure Relief Valves And Adapters

    Table 49 14.5 Pressure relief valves and adapters Designation Pcs. Item number Figure SVTS-350-R1/4-D 8 624-28895-1 SVTS-350-R1/4-D 8 DN 624-77917-1 SVTS-350-R1/4-D10 624-77422-1 SVTS-350-R1/4-D10 DN 6240-00000004 Adapter S2520 1/4-1/4 PTFE packing ring 226-14105-5 Other pressure limiting valves in C3 and C5-M on request. 14.6 Adapter with lubricant nipple Designation Pcs.

  • Page 82: Transparent Reservoir

    A,B,C 15XLBO 545-33754-1 20XNBO A,B,C 545-33764-1 20XLBO A,B,C 545-33760-1 Delivery includes: A = Lincoln/SKF logo, B = MIN / MAX stickers, C = O-ring NOTE Other transparent reservoirs on request. 14.8 Reservoir cover Designation Pcs. Item number Figure Reservoir cover XLBO 4 to 20 l [1.06 to 5.28 gal.]...

  • Page 83: Replacement Kit For Control Circuit Board

    14.9 Replacement kit for control circuit board Designation Pcs. Item number Figure Replacement kit for control circuit board P603S 5450-00000023 Replacement kit for control circuit board, used, P603S 5450-00000024 (terminal 15/30 jumpered) Delivery including O-ring 14.10 Replacement kit for relay circuit board Designation Pcs.

  • Page 84: Pressure Sensor/Pressure Switch

    14.12 Pressure sensor/pressure switch Designation Pcs. Item number Figure Pressure sensor 0.5 to 4.5 VDC, 0 to 400 bar (internal) 234-10663-6 Pressure switch 240 bar, NO contact G1/4“ (internal) 234-10723-8 14.13 Accessories Designation Pcs. Item number Figure Power lead 10 m (33 ft.) with bayonet connector (7/7-pin) 664-34428-3 Power cable 10 m (33 ft.), shielded, 664-34741-7...

  • Page 85: Appendix

    15. Appendix 15.1 Terminal diagram 15.1.1 P603S DC for mobile applications Fig. 46 Table 50 Key to terminal diagram Symbol Description Symbol Description Bayonet connector, 7-pin ClockWise Bayonet connector, 4-pin CounterClockWise Battery + Low-Level Control Battery – Res./R Reset Battery 24 VDC Internal pressure sensor/switch Master controller External pressure sensor (optional)

  • Page 86: P603S Dc For Industrial Applications

    15.1.2 P603S DC for industrial applications Fig. 47 Table 51 Key to terminal diagram Symbol Description Symbol Description Bayonet connector, 7-pin Low-Level Control Bayonet connector, 4-pin Res./R Reset Jumpered with terminal 30 Internal pressure sensor/switch 24 VDC + External pressure sensor (optional) 0 VDC –...

  • Page 87: P603S Ac For Industrial Applications

    15.1.3 P603S AC for industrial applications Fig. 48 Table 52 Key to terminal diagram Symbol Description Symbol Description Bayonet connector, 7-pin Low-Level Control Rectangular connector, 3-pin Res./R Reset Bayonet connector, 4-pin Internal pressure sensor/switch Power supply 110 to 240 VAC ±10%, External pressure sensor (optional) L1/N 50/60 Hz ±5%...

  • Page 88: P603S Ac For Industrial Applications With Machine Contact

    15.1.4 P603S AC for industrial applications with machine contact Fig. 49 Table 53 Key to terminal diagram Symbol Description Symbol Description Bayonet connector, 7-pin ClockWise Rectangular connector, 3-pin CounterClockWise Bayonet connector, 4-pin Low-Level Control Power supply 110 to 240 VAC ±10%, Res./R Reset L1/N...

  • Page 89: P603S Ac For Industrial Applications With Relay Circuit Board (Optional)

    15.1.5 P603S AC for industrial applications with relay circuit board (optional) Fig. 50 Table 54 Key to terminal diagram Symbol Description Symbol Description Bayonet connector, 7-pin ClockWise Rectangular connector, 3-pin CounterClockWise Bayonet connector, 4-pin Low-Level Control Bayonet connector, 4-pin (optional) Power supply 110 to 240 VAC ±10%, Res./R Reset...

  • Page 90: Terminal Diagram For Low-Level Signal On Reservoir Lid

    15.1.6 Terminal diagram for low-level signal on reservoir lid NOTE The low-level signal is connected on the pump housing using a PG9 screwed gland Fig. 51 XLF / XLD XLF1 XBPF Rectangular connector Bayonet connector M12 connector L1 = low-level signal (NC) L2 = full signal (NO) L3 = pre-empty signal (NO) Terminal diagram of the reed switch for the low-level signal on the reservoir lid;...

  • Page 91: Jumper Configuration P603S

    15.2 Jumper configuration P603S Fig. 52 Time or cycle Number of pressure Application Low-level signal Programming lock control switches/pressure sensors Stationary Mobile time Cycle NO contact NC contact None where removed inserted removed inserted removed inserted removed inserted removed inserted Location of the jumpers on the control circuit board NOTE Changes to the jumper configuration are only detected after the pump has been de-energized.
  • Page 92 Table 56 Jumper configuration P603S Setting options Number of pressure Application Time or cycle control sensors/pressure Low-level signal Programming lock switches (Fig. 52/A) (Fig. 52/B) (Fig. 52/C) (Fig. 52/D) (Fig. 52/E) Stationary Mobile Time Cycle NC contact None where contact Jumper position = removed = inserted...

  • Page 93: China Rohs Table

    15.3 China RoHS Table Table 57...
  • Page 94 ® SKF and Lincoln are registered trademarks of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2022 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.

Table of Contents