KEB COMBIVERT S6 Instructions For Use Manual
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KEB COMBIVERT S6 Instructions For Use Manual

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Instructions for use
COMBIVERT S6
Installation Control PRO
Übersetzung der Originalanleitung
Dokument 20156056 EN 03

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Summary of Contents for KEB COMBIVERT S6

  • Page 1 Instructions for use COMBIVERT S6 Installation Control PRO Übersetzung der Originalanleitung Dokument 20156056 EN 03...
  • Page 2 Impressum KEB Automation KG Südstraße 38, D-32683 Barntrup Deutschland Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb.de ma_dr_s6-cu-p-inst-20156056_en Version 03 • Ausgabe 11/11/2022...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... Validity of this manual ........................... General Safety Instructions.......................... Installation ............................. Start-up and operation .......................... Maintenance............................
  • Page 4 Table of Contents KEB Automation KG Diagnosis/visualisation X4A ........................Assignment of the terminal strip X4A ....................Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface ....................... Fieldbus interfaces............................Type code fieldbus ..........................CAN............................... Ethernet fieldbus interface ........................
  • Page 5 List of Figures List of Figures Abb. 1 Pin assignment socket D-Sub-9 (top view) .................... Abb. 2 Serial cable for the connection to a PC....................Abb. 3 Connection CAN bus..........................Abb. 4 RJ45 socket front view ........................... Abb. 5 RJ45 socket front view ........................... Abb.
  • Page 6 List of Tables KEB Automation KG List of Tables Tab. 1 Connector sets ............................Tab. 2 Overview Connection and control elements................... Tab. 3 LEDs at power on........................... Tab. 4 Function VCC LED..........................Tab. 5 Function NET ST - LED .........................

  • Page 7: Introduction | 1

    Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.

  • Page 8: Symbols And Markers

    Lexicon entry 1.2 Laws and guidelines KEB Automation KG confirms with the CE mark and the EU declaration of conform- ity, that our device complies with the essential safety requirements. The EU declaration of conformity can be downloaded on demand via our website.

  • Page 9: Validity Of This Manual

    Introduction | 1 Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners. 1.6 Validity of this manual This part of the instruction manual describes the implemented control card. It • is only valid in conjunction with the instructions for use of the power part. •...

  • Page 10: General Safety Instructions

    2 | General Safety Instructions KEB Automation KG 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property.

  • Page 11: Start-Up And Operation

    General Safety Instructions | 2 2.2 Start-up and operation The start-up (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions Directive 2006/42/EG Directive 2014/30/EU; EN 60204-1 must be observed. Wrong parameterization WARNUNG Unintentional behaviour of the drive ü...

  • Page 12: Product Description

    3 | Product description KEB Automation KG 3 Product description 3.1 Description of the control board PRO Die Steuerkarte PRO stellt folgende Grundfunktionen zur Verfügung: • Digital and analog inputs and outputs • Serial diagnostic interface for connection to a PC • Hardware of the control circuit „safety separated“ according to EN 61800-5-1 •...

  • Page 13: Tab. 1 Connector Sets

    Product description | 3 Housing/ phases/ Set contains Material number control board 02 / 1ph / PRO terminal strip 28-pole 00S6ZC0-0011 terminal strip 10-pole 02 / 3ph / PRO 00S6ZC0-0009 terminal strip 8-pole 04 / 3ph / PRO 00S6ZC0-0010 connector 3-pole connector 6-pole shielding bracket 2 x shielding clamp...

  • Page 14: Connection And Control Elements

    3 | Product description KEB Automation KG 3.4 Connection and control elements Temperature monitoring, brake control/ monitoring Control terminal block for digital in- puts/outputs; 24V supply; relay out- put;analog inputs and outputs;CAN Safety module Encoder interface channel A Encoder interface channel B...

  • Page 15: Control Terminal Strip X2A

    Product description | 3 • 2 control inputs for brakes or relays • 1 analog input for temperature detection 3.6 Control terminal strip X2A The control terminal strip X2A is a 28-pole pluggable, double-row terminal strip with spring-cage connection. It contains: •...

  • Page 16: Vcc - Led

    3 | Product description KEB Automation KG LEDs Status Note Device off Initialization Control is supplied with 24 V ready for operation Device is ready for operation and the LEDs start with their normal function (approx. 3 s) Tab. 3: LEDs at power on 3.13.2 VCC - LED...

  • Page 17: Connection Of The Control | 4

    Connection of the control | 4 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control cables and power cables separately (approx. 10…20 cm distance); Lay crossings in a right angle. • In case of inductive load on the relay outputs a protective wiring must be provided (e.g.

  • Page 18: Terminal Strip X2A

    4 | Connection of the control KEB Automation KG 4.2 Terminal strip X2A Name Description DI1 / AN3 Digital input 1 / analog input 3 (switchable via software) Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 (fast input =>...

  • Page 19: Digital Outputs

    Connection of the control | 4 Terminals X2A.1…X2A.8 Classification Type 3 in accordance with DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logical 1) 11 … 30 V / 2 … 6 mA Special features DI1 is switchable via software as analog input AN3.

  • Page 20: Relay Output

    4 | Connection of the control KEB Automation KG Connection Connection appliance Connection external control 10 12 ext. 4.2.3 Relay output; 4.2.3.1 Relay output 2-pole Specification safe relay 2-pole Number with positive-driven contacts Name Terminals X2A.14; X2A.15 Type 2-pole, NO contact Switching voltage (rated) DC 24 V...

  • Page 21: Analog Input

    Connection of the control | 4 Connection safe relay 2-pole with Connection safe relay 2-pole with positive-driven contacts positive-driven contacts 4.2.4 Analog input 4.2.4.1 Differential input No potential separation of the analog inputs to the control voltage! ACHTUNG Malfunction or defect caused by voltage differences. a) A potential equalizing line between analog value source and analog input is re- quired if the analog value is outside the common mode range.

  • Page 22: Analog Output

    4 | Connection of the control KEB Automation KG 4.2.4.2 Absolute input Specification (absolute input) Number Name Terminals X2A.1 switchable via software as digital/ analog input) Classification non-isolated absolute input Input signals Voltage Voltage input DC 0.2…10 V / max. 5 mA Others Is not intended for control with poten- tiometer.

  • Page 23: Tab. 10 Calculation The Current Consumption

    Connection of the control | 4 • externally by a central 24V supply. To select a suitable voltage source, the maximum current consumption must al- ways be determined. 4.2.6.1.1 Determination of the current consumption The input P24Vin (X2A.28) supplies following components: •...
  • Page 24 4 | Connection of the control KEB Automation KG 4.2.6.2 Voltage output to supply the inputs Specification voltage output Name 24Vout 0V (reference potential) Terminals X2A.16, X2A.26 (24Vout) X2A.27 (0V) Output current max. 100 mA (short-circuit proof) total for both terminals Output voltage minimum P24Vin –...

  • Page 25: Safety Module X2B | 5

    The safety module type 5 includes the following functions: STO, SBC, SS1-r, SS1-t, SLS, SSM, SMS, SLA, SDLC Safety over EtherCAT® The description of the functions is given in the safety manual at the following link: Safety manual type 5 https://www.keb.de/fileadmin/media/Manuals/dr/ ma_dr_safety-typ5-20191137_en.pdf ma_dr_s6-cu-p-inst-20156056_en...

  • Page 26: Diagnosis/Visualisation X4A

    6 | Diagnosis/visualisation X4A KEB Automation KG 6 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection of a control operator. • DIN66019II as communication protocol. Interface Specification RS485 Common-mode voltage range 0…12 V...

  • Page 27: Usb-Serial Converter

    USB port of personal computers. The USB-serial converter is internal electrically isolated. 6.4 Connection of the RS485 interface RS485 interface supports half-duplex and duplex operation. Wiring examples can be found in the following link: Wiring examples can be found under the following link: https://www.keb.de/fileadmin/media/Techinfo/dr/tn/ ti_dr_tn-rs485-connection-00002_en.pdf ma_dr_s6-cu-p-inst-20156056_en...

  • Page 28: Fieldbus Interfaces

    7 | Fieldbus interfaces KEB Automation KG 7 Fieldbus interfaces 7.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 9th digit of the material number. 9. digit Control board variant PRO | Multi-Encoder-Interface, CAN®, Ethernet-Fieldbus-Interface,...

  • Page 29: Ethernet Fieldbus Interface

    Fieldbus interfaces | 7 Light pattern NET ST LED (red/ Status Light pattern Description green combination) Pre-Op g-0 (grid 200 ms) Device in PRE-OPERA- TIONAL status Stop g-0-0-0-0-0 (grid 200 ms) Device in STOPPED status g (permanent) Device in OPERATIONAL status; no error Bus off r (permanent) CAN bus switched off.

  • Page 30: Abb. 4 Rj45 Socket Front View

    7 | Fieldbus interfaces KEB Automation KG Number FMMUs 3 (PDOUT, PDIN data, Send-Mailbox- Status). Max. number PDOUT data Max. 2 PDOs; Mapping freely selectable. 32 Byte + optional FSoE data. 64 Byte + optional FSoE data (from SW 2.8).

  • Page 31: Rs485 Potential-Free

    Fieldbus interfaces | 7 Status Light pattern Description LOAD ERROR r-0 (grid 50 ms) Loading error during initialisa- tion Invalid configuration r-0 (grid 200 ms) General configuration error. Warning limit r-0-0-0-0-0 (grid 200 ms) An error counter has reached reached or exceeded the warning level. Local Error r-0-0-0-0-0 (grid 200 ms) Local error;...

  • Page 32: Abb. 5 Rj45 Socket Front View

    7 | Fieldbus interfaces KEB Automation KG Common-mode voltage range 0…12 V to GND Potential separation Potential-free to control potential. Bus termination Integrated 121 Ω Connection X4B Name Function TxD-A Transmission signal A TxD-B Transmission signal B Reference potential RxD-A Receive signal A Abb. 5: RJ45 socket front view...

  • Page 33: Encoder Interfaces | 8

    Encoder interfaces | 8 8 Encoder interfaces 8.1 Type code encoder interface A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 9th digit of the material number: 9. digit Control board variant PRO | no encoder interface, CAN®, Ethernet fieldbus interface, safe relay PRO | Multi encoder interface, CAN®, Ethernet fieldbus interface, safe re- 8.2 Multi-Encoder-Interface...

  • Page 34: Input Signals

    8 | Encoder interfaces KEB Automation KG 8.3 Input signals 360° mechanically/ increments per revolution 1Vss Cos(+) - Cos(-) (typically 1Vss Sin(+) - Sin(-) (typically 360° mechanically = 360° electronically Sin_abs(+) - 1Vss Sin_abs(-) (typically Cos_abs(+) - 1Vss Cos_abs(-) (typically 0.2 ...

  • Page 35: Encoder Sockets X3A/X3B

    Encoder interfaces | 8 8.4 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw Encoder Incremental Incremental Resolver Hiperface SinCos (ab- SSI, EnDat Sin/Cos- Incremental...

  • Page 36: Description Of The Encoder Interfaces

    8 | Encoder interfaces KEB Automation KG voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Abb. 7: Encoder cable length The supply voltage depends on the set encoder. The other values can be found in the data sheet of the encoder and the encoder cable.

  • Page 37: Tab. 18 Encoder Specifications

    Encoder interfaces | 8 Signals Description 25, 26 5.25 V / 8 V Output supply voltage for encoder: ec14 = 0 => 5.25 V +5 %/ -10 % ec14 = 1 => 8 V +5 %/ -10 % ec14 = 2 => automatically, depending on the set encoder type (ec16) Max.

  • Page 38: Brake Control And Temperature Detection

    9 | Brake control and temperature detection KEB Automation KG 9 Brake control and temperature detection Name Notes Brake control / output Brake control / output For supplying the feedback inputs P24Vin - 0.5V / max. 1A 24Vout (BR+ and 24Vout in total 2A)

  • Page 39: Temperature Detection

    Brake control and temperature detection | 9 Connection = 24 V = 2 A _max Abb. 8: Connection of a brake 9.2 Temperature detection Electric shock by sensors without protective separation! GEFAHR a) Only use sensors with basic insulation. b) Only sensors with double insulation (basic insulation plus additional insulation) are permitted up to the specified year/week of manufacturing (see specifica- tion).

  • Page 40: Operation Without Temperature Detection

    9 | Brake control and temperature detection KEB Automation KG Operating mode (dr33) Resistance Temperature/state PT1000 1 kΩ 0 °C 1.38 kΩ 100 °C 1.75 kΩ 200 °C Monitoring <0.04 kΩ Short circuit > 79.5 kΩ No connection (sensor break) 9.2.1 Operation without temperature detection Use of the COMBIVERT without evaluation of the temperature input: Switch off evaluation (pn12 =7) or install bridge between terminal TA1 (X1C.9) and...

  • Page 41: Tab. 20 Connection Examples

    Brake control and temperature detection | 9 Mixed sensor chain ① ① Connection via shield bracket (if not available, place on mounting plate). Tab. 20: Connection examples ma_dr_s6-cu-p-inst-20156056_en...

  • Page 42: Revision History

    10 | Revision History KEB Automation KG 10 Revision History Edition Version Note 2018-12 Pre-series version. 2019-07 Series version 2022-10 Function yellow LED EtherCAT changed; Editorial changes due to conversion to editorial system. 2022-11 Encoder interface pin 19 changed ma_dr_s6-cu-p-inst-20156056_en...

  • Page 43: Glossary

    Glossary Glossary Application EN 61800-5-1 The application is the intended use of the KEB Adjustable speed electrical power drive systems. product. Part 5-1: Safety requirements - Electrical, thermal and energy requirements (VDE 0160-105-1, IEC 61800-5-1) Autonegotiation Procedure for determining the max. transmission EnDat speed.
  • Page 44 Glossary KEB Automation KG Safe brake control SDLC Safe Door Lock Control SELV Safe protective extra-low voltage (unearthed; <60V). SinCos Incremental encoder with sinusoidal signals. Safely-limited acceleration Safely-limited speed Safe maximum speed SS1-r Safe Stop 1 ramp monitored (with deceleration ramp monitoring;...

  • Page 45: Index

    Index Index Absoluteingang  22 Analogausgang  22 Bedienelemente  14 Bremse  38 Differenzeingang  21 DIN66019II  26 Gleichspannungsausgang  24 Potenzialausgleichsleitung  21 PT1000  40  40 Sicherheitsmodul  25 Stromaufnahme  23 Übersicht  14 Verbindungskabel  26 ma_dr_s6-cu-p-inst-20156056_en...
  • Page 46 KEB Automation KG Notizen ma_dr_s6-cu-p-inst-20156056_en...
  • Page 47 WEITERE KEB PARTNER WELTWEIT: www.keb.de/kontakt/kontakt-weltweit...
  • Page 48 Automation mit Drive www.keb.de KEB Automation KG • Südstraße 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...

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