Related Manuals for Ametek 3050-AP
Summary of Contents for Ametek 3050-AP
- Page 1 Model 3050-AP Moisture Analyzer User Manual PN 305562901 Rev. G Configurator Software Version 1.73 Process Instruments 455 Corporate Boulevard Newark, DE 19702...
- Page 2 © 1998 AMETEK This manual is a guide for the use of the 3050-AP Moisture Analyzer. Data herein has been verified and validated and is believed adequate for the intended use of this instrument. If the instrument or procedures are used for purposes over and above the capabilities specified herein, confirma- tion of their validity and suitability should be obtained;...
- Page 3 Every successful enterprise has as its driving force someone with vision, courage and determina- tion to make it succeed. Within the AMETEK Process Moisture Analysis business, such a person was John Day. Over a period of many years of practical experience working with customers, John became the committed “product champion”...
- Page 4 Process photometric analyzers, process moisture analyzers, and sampling systems are warranted to perform the intended measurement, only in the event that the customer has supplied, and AMETEK has accepted, valid sample stream composition data, process conditions, and electrical area classification prior to order acknowledgment.
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Page 5: Table Of Contents
Table of Contents Safety Notes ........vi Electrical Safety . -
Page 6: Safety Notes
IMPORTANT INFORMATION THAT SHOULD NOT BE OVERLOOKED. NOTE READ THIS MANUAL BEFORE BEGINNING THE INSTALLATION AND OPERATION OF THE 3050-AP ANALYZER SYSTEM. FAILURE TO DO SO, AND OR USE OF THE EQUIPMENT IN A MANNER NOT SPECIFIED IN THIS WARNING... -
Page 7: Electromagnetic Compatibility
CAUTION ELECTRICAL ENVIRONMENTS. The various configurations of the 3050-AP should not produce, or fall victim to, electromagnetic disturbances as specified in the European Union’s EMC Directive. Strict compliance to the EMC Directive requires certain installation techniques and wiring practices be used in order that erratic behavior of the Analyzer, or its electronic neighbors be prevented or minimized. -
Page 8: Special Warnings
This equipment is suitable for use in non-hazardous areas only. If the 3050-AP is to be powered by a source of 24 Vdc other than that supplied by AMETEK, the power source’s output must be isolated from hazardous mains volt- ages by use of double or reinforced insulation, having a minimum dielectric strength 2300 Vac. -
Page 9: Warning Labels
Achtung - Heiße Oberfläche Environmental Information (WEEE) This AMETEK product contains materials that can be reclaimed and recycled. In some cases the product may contain materials known to be hazardous to the environment or human health. In order to prevent the release of harmful substances into the environment and to conserve our natural resources, AMETEK recommends that you arrange to recycle this product when it reaches its “end of life.”... - Page 10 This page intentionally left blank. 3050-AP Moisture Analyzer...
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Page 11: Overview
CHAPTER 1 Overview The 3050-AP Moisture Analyzer is a smart sensor that measures trace concen- trations of moisture in a process gas stream. The 3050-AP is compatible with He, Ar, Ne, Xe, Kr, O , NO, CO, CO , refrigerants, air, and specialty gases. -
Page 12: Controller/Communication
Figure 1.2: 3050-AP Flow Diagram gas streams, is a function of the moisture content of the sample gas. Thus, the moisture concentration of the sample gas is determined from this frequency difference. The calibration data, which relates the moisture concentration of the gas stream to the measured frequency difference, are stored in an EE- PROM within the QCM sensor module. -
Page 13: Internal Timing
The 3050-AP has no local user programming functions. It requires serial communication with an external PC for configuration. Once configured, the analyzer is capable of stand alone operation. The analyzer is factory config- ured and packaged with configurator software for initial setup of operating parameters. -
Page 14: Specifications
Accuracy: +/- 10% of reading from 1-2500 ppmv Reproducibility: +/- 5% of reading from 1-2500 ppmv Response Time: 63% to a step change in less than 5 minutes Exhaust Pressure: Atmospheric Allowable Inlet Pressure Range 20-50 psig Maximum Gas Flow Requirements: <100 SCCM 3050-AP Moisture Analyzer... - Page 15 Weight of Analyzer: 3.1 Kg Area Classification: Non-Hazardous locations only European Compliance: EMC EN61326-1 Industrial LVD Safety EN 61010-1, (UL 3101-1, CSA 1010.1) Voltage and Power Requirements: Analyzer: 24 Vdc, 50 watts ° ° Analyzer Environmental Conditions: Ambient Temperature; Analyzer 5 C to 50 Relative humidity up to 90%, noncondensing Pollution Degree 2...
- Page 16 The following gases have been tested for chemical compatibility with the seals and gaskets used in this instrument : nitrogen oxygen helium neon argon krypton xenon Freon 12 Freon 114 Freon 116 Sulfur Hexafluoride Contact AMETEK Service with inquiries regarding other applications. NOTE 3050-AP Moisture Analyzer...
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Page 17: Installation
The 3050-AP is designed to operate on a clean gas stream; specifically, the sample gas stream must be free of particulates and aerosols. If the 3050-AP analyzer is being used on a clean gas stream (i.e. - free from particulates and aerosols), AMETEK Process Instruments recommends... -
Page 18: Sample Pressure And Temperature Requirements
AMETEK Process Instruments recommends that a inline, 1/8” tube 7 UM filter (supplied) be installed an the inlet of the analyzer. AMETEK filter (part number 271639001) is ideally suited for this purpose, and will mount directly on the inlet fitting of the analyzer. - Page 19 Figure 2.1: Model 3050-AP front and side view Instalation and Startup 2-3...
- Page 20 Figure 2.2: Model 3050-AP rear view 2-4 3050-AP Moisture Analyzer...
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Page 21: Mechanical Installation
Mechanical Installation Locate the 3050-AP as close as possible to the sample source. The unit should be protected from direct exposure to weather and located so that the ambient temperature specifications will not be exceeded. Refer to Figure 2.2 for connection locations. -
Page 22: Dryer Installation
Slide female nuts over VCR adapters and screw nuts onto dryer glands. Secure VCR nut behind VCR adapter on dryer with 5/8-inch wrench. Use a 3/4-inch wrench to tighten nuts turn past finger-tight. d. Check for leaks. 2-6 3050-AP Moisture Analyzer... -
Page 23: Electrical Connections
Figure 2.4: Dryer Installation Electrical Connections 1. Remove terminal cover. 2. Connect the 4 to 20 mA analog output and alarm contacts from the analyzer to user recording equipment. Refer to figure 2.5 and figure 2.6. 3. Connect RS-232 or RS-485 serial communication from analyzer to the PC being used for customer parameter setup. - Page 24 Figure 2.5: 3050-AP Power and Signal Connections 2-8 3050-AP Moisture Analyzer...
- Page 25 Figure 2.6: 4-20 mA Output Wiring Instalation and Startup 2-9...
- Page 26 Figure 2.7: RS-232 Wiring 2-10 3050-AP Moisture Analyzer...
- Page 27 Figure 2.8: RS-485 Cables, Multiple 3050-OLV’s Instalation and Startup 2-11...
- Page 28 Figure 2.9: RS-485 to RS-232 Conversion for host PC 2-12 3050-AP Moisture Analyzer...
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Page 29: Analyzer Start-Up
Analyzer Start-up 1. Turn on power source. 2. Open main process shut-off valve. Adjust sample pressure between 20 and 50 psig. Al- low the analyzer to dry down before recording moisture concentration measurements. Dry Down Period Allow a minimum of two hours for the analyzer to dry down and stabilize. Allow a minimum of three days for sample tubing. - Page 30 Check and/or replace dryer. ture. Call AMETEK Service if prob- lem persists. External temperature should Enclosure Temperature Dryer failure Imminent be 80°C or less. Call AMETEK Moisture concentration is out Service. Replace dryer Dryer Alarm of user defined limits. Review alarm settings.
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Page 31: Setting Up System Parameters
Turn off all power saving modes. NOTE Configuring Your Device This section provides instructions for setting up your 3050-AP Moisture Analyzer operating parameters using the configurator software. 1. Define device and communication settings using the General Tab. Refer to fig- ures 3.1 and 3.2. - Page 32 Status Displays on-line, off-line, or demo online. To save configuration settings to the analyzer, press the APPLY button. OK and NOTE CANCEL will close the configurator application. Figure 3.1. AMETEK 3050-AP Configurator - General Tab 3050-AP Moisture Analyzer...
- Page 33 RS-485 Port Click if device is using the RS-485 communications port. Address Type the network address of the device. Figure 3.2. AMETEK 3050-AP Configurator - General Tab - Serial Port (The AP Analyzer does not support the modus option.) Parameter Setup...
- Page 34 Two-wire RS-485 Click if device is using two-wire serial cable. Four-wire RS-485 Click if device is using four-wire serial cable. Figure 3.3. AMETEK 3050-AP Configurator - Device Communication Tab (The AP Analyzer does not support the modus option.) 3050-AP Moisture Analyzer...
- Page 35 List box allows the user to specify the unit of measure for pres- sure input. Fixed Check if a fixed input. Enter value External Check if external input. Enter values for 4 mA and 20 mA points. Figure 3.4. AMETEK 3050-AP Configurator - Setup Tab Parameter Setup...
- Page 36 View concentration reading on Status Tab. 3. Calulate new span value. Actual gas concentration = new span 3050 concentration reading (Status Tab) Example: = 1.11 50 ppmv 45 ppmv 4. Enter new span value and press enter. 3050-AP Moisture Analyzer...
- Page 37 Figure 3.5. AMETEK 3050-AP Configurator - Verification Tab Figure 3.6. AMETEK 3050-AP Configurator - Set Clock Figure 3.7. AMETEK 3050-AP Configurator - Dryer Production Code & Adjust Span Parameter Setup...
- Page 38 5. View 3050-AP Analyzer readings using the Status Tab. Refer to figure 3.8. Figure 3.8. AMETEK 3050-AP Configurator - Status Tab • Upper left list box Displays the analyzer’s connection status. It displays whether the analyzer is on-line, off-line, or in demo mode.
- Page 39 6. View 3050-AP Analyzer parameter readings using the Monitor Tab. Refer to figure 3.9. From this tab you can also collect data, test the alarm contacts and mA output of the analyzer. Using the test buttons takes the analyzer offline.
- Page 40 Rate The preferred data collection rate is “0.5” minutes and is set as the default. A record is created every 30 seconds. The collection rate can be increased to one minute or more. 3-10 3050-AP Moisture Analyzer...
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Page 41: Replacement Parts
Chapter 4 Replacement Parts Table 1 lists the replacement parts available for the Model 3050-AP Moisture Analyzer. Please contact the AMETEK Sales office (800-222-6789) for pricing and ordering information. Table 4.1: Model 3050-AP Replacement Parts AMETEK Part Description Part Number... - Page 42 ASAP plans may be written to provide coverage for a single analyzer or Your decision to buy an AMETEK analyzer is greatly all of the AMETEK process analyzers at your facility. appreciated. After the time and money spent on •...
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Page 43: Glossary Of Terms
A graphical representation of a panel annunciator on which alarm status of 3050-AP results are displayed. Address A decimal number that must be assigned to a Model 3050-AP , when the host PC is communicating with multiple Model 3050-AP Mois- ture Analyzers. - Page 44 Only required when engineering units of “dewpoint” are selected. The pressure may be entered as a fixed value, or as an input to the 3050-AP from a pressure transmitter with a 4-20mA output, with specified scaling. Resonance Frequency The frequency at which the QCM operates.
- Page 45 RS-485 A serial communication protocol, in which the RS-485 serial output of a Model 3050-AP analyzer may be input to a converter, which converts it to RS-232 protocol, then input to one of the COM ports of a PC. Alternatively, RS-485 may be run directly into a PC with an RS-485 interface board installed.
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