Ametek AMEVision 3050 Series User Manual
Ametek AMEVision 3050 Series User Manual

Ametek AMEVision 3050 Series User Manual

Moisture analyzer
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AMETEK
Model 3050 Moisture Analyzer Series
3050-OLV, 3050-SLR, 3050-DO, 3050-TE
AMEVision User Manual
Process Instruments
455 Corporate Blvd.
PN 305983901 Rev A
Newark, DE 19702

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Summary of Contents for Ametek AMEVision 3050 Series

  • Page 1 AMETEK Model 3050 Moisture Analyzer Series 3050-OLV, 3050-SLR, 3050-DO, 3050-TE AMEVision User Manual Process Instruments 455 Corporate Blvd. PN 305983901 Rev A Newark, DE 19702...
  • Page 2: Offices

    © 2018 AMETEK This manual is a guide for the use of the AMETEK 3050 Moisture Analyzers Series. Data herein has been verified and validated and is believed adequate for the intended use of this instrument. If the instrument or procedures are used for purposes over and above the capabilities specified herein, confirmation of their validity and suitability should be obtained;...
  • Page 3: Table Of Contents

    Contents Offices ..........................2 Overview ..........................5 AMEVision Software Display and Keypad ..........5 Home Screen ....................6 System Configuration Menu System Time ....................8 Communication ....................8 Modbus Communication Setup ..............9 System Passcode ................... 10 Analyzer Configuration Menu Analog Output ....................11 Process Pressure .................... 13 Analyzer Name Configuration ..............
  • Page 4 Auto Cal Configuration - Zero (Models SLR, DO, TE ONLY) ....40 Service Menu ......................... 41 MODBUS Communications ....................A-1 MODBUS Register .................... A-1 AMEVision Access ..................... A-1 Direct Access ...................... A-1 MODBUS Map ....................A-2 Installation Drawings ....................B-1 4 | AMETEK 3050-OLV Process Moisture Analyzer...
  • Page 5: Overview

    CONTROLLER / USER INTERFACE Overview AMEVision provides the capability to easily configure, calibrate, and mon- itor multiple 3050 Moisture analyzers. A two-wire Modbus RTU interface connects the AMEVision to the analyzer. The AMEVision provides the following communication interfaces: Modbus RTU, web interface (TCP/ IP) and USB flash drive capabilities for uploading/downloading data and firmware upgrades.
  • Page 6: Home Screen

    Home Screen Figure 1. Home Screens A and B The Home screen displays user-defined information and analyzer status. This is the main source for moisture values, system status and alarms. On multi-analyzer systems (Screen B), the left and right arrows navigate through the connected analyzers. The analyzer you have selected on the Home screen is the only analyzer whose functions and process will dis- play on the AMEVision menus.
  • Page 7: System Configuration Menu

    System Configuration Menu Figure 2. Analyzer Configuration menu. System Time Set system and display time in 24-hour format. Communications Define AMEVision communication parame- ters. Select TC/IP or MODBUS function. Passcode Create a system password to limit control unit Configuration access. Selecting Menu Options Press the ENTER/MENU key on the AMEVision keypad. Setting Menu Options Accept the changes you have made by pressing the ENTER key.
  • Page 8: System Time

    System Time Figure 3. System Time screen. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. Use the left and/or right navigation arrows to locate the System Time menu and press the ENTER/MENU key. Enter the information for your analyzer using a 24-hour time format, i.e., noon is 12:00 and 1 PM is 13:00.
  • Page 9: Modbus Communication Setup

    There are two user communication options available: Web Interface (TCP/ IP) and Modbus. Use the left and right arrows to navigate between the two. Figure 5a. TCP/IP Communications Screen. Use the left and/or right navigation arrows to locate the Communica- tion menu and press the ENTER/MENU key. Modbus Communication Setup Figure 5b. Modbus Configuration screen.
  • Page 10: System Passcode

    System Passcode By default, the system passcode is disabled. This menu allows you to cre- ate a new passcode or to disable the passcode requirement. If you create and enter a passcode, you will be required to enter that passcode on a lock screen every time you exit the Home screen and before accessing any of the menu options.
  • Page 11: Analyzer Configuration Menu

    Analyzer Configuration Menu Analog Output Define parameters that control analog current outputs. Process Pressure Select a process pressure. Enter process pressure value. Analyzer Name Name analyzer and connected analyzers in multiple configuration. Sample Gas Selection Select from the sample gas list. Set Production Code Dryer and Moisture generator Unit Selection Select the unit of measurement you are...
  • Page 12 Figure 7b. Analog Output selection screen. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. Use the left and/or right navigation arrows to locate the Analog Out- put menu and press the ENTER/MENU key. The output that is displayed beneath the analyzer name is the active output you are configuring.
  • Page 13: Process Pressure

    Process Pressure Define your process pressure. This value is used to calculate the dew point when Dew Point is selected on the Unit Selection screen (Figure 13). Figure 8. Process Pressure screen. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. Use the left and/or right navigation arrows to locate the Process Pres- sure menu and press the ENTER/MENU key.
  • Page 14: Analyzer Name Configuration

    Analyzer Name Configuration The default name of the analyzer is 3050-n, where “n” is the address of the analyzer. If you have multiple analyzers, entering a name for each analyzer you want to connect is recommended but not required. Figure 9. Analyzer Name Configuration screens. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu.
  • Page 15: Sample Gas Selection

    Sample Gas Selection Use the left and/or right navigation arrows to locate the Sample Gas Selec- tion menu and press the ENTER/MENU key. Select the sample gas from the drop down list. Navigate to ACCEPT and select ENTER on the keypad. Figure 10. Sample Gas List screen.
  • Page 16: Set Production Code

    Set Production Code Use the left and/or right navigation arrows to locate the Set Production Code menu and press the ENTER/MENU key. Set the production code for the Dryer and Moisture Generator. Navigate to ACCEPT and select ENTER on the keypad. Figure 11. Set Production Code screen.
  • Page 17: Gas And Analyzer Configuration

    Gas and Analyzer Configuration Figure 14. Gas & Sensor Configuration screen. Select the status from the drop down box. Navigate to ACCEPT and press ENTER on the keyboard. Alarm Configuration Figure 15. Alarm Configuration screen. Enable or Disable and define High Limit and/or Low Limit alarms. Use the left and/or right navigation arrows to locate the Communica- tions menu and press the ENTER/MENU key.
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  • Page 19: About Menus

    About Menus From the Main Menu screen, press the ENTER/MENU key to access the About Menus Menu. Use the left and/or right navigation arrows to locate the About Menus and About Analyzer screens and press the ENTER/MENU key. Figure 16. About Menus screen. Figure 16a. About Menus screen. Figure 16b. About Analyzer screen.
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  • Page 21: Monitor Menus

    Monitor Menus From the Main Menu screen, press the ENTER/MENU key to access the Monitor Menu. These screens show the current status of the analyzer and require no input. Use the left and right arrows at the top corners of the screens to toggle between them.
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  • Page 23: Utility Menu

    Utility Menu Figure 18. Utility Menu screen. From the Main Menu screen, press the ENTER/MENU key to access the Menus. Use the left and/or right navigation arrows to locate the Utility menu and press the ENTER/MENU key. There are four utility menus: • Detect Sensor •...
  • Page 24: Trend Data Transfer

    Press the ENTER/MENU key to access the Detect Analyzer screen. The analyzers that are connected are automatically displayed on the Sensor screen. When more than one analyzer is connected to the analyzer, a green indicator designates the enabled analyzer and red indicators designate disabled analyzers.
  • Page 25: Transfer Using Ftp

    Figure 20b. Trend Data Transfer Activation screen. The screen displays: “Transferring Data to USB” Figure 20c. Trend Data Transfer to USB progress screen. The upload is successful when the next screen displays a large green checkmark indicating the Trend Transfer was successful. Press the CANCEL key to exit the menu. If the upload was not successful, a large red “X” will appear on the display with the word “Failed!”...
  • Page 26: File Name Format For Uploaded File

    File Name Format for Uploaded File plog (1,2, or 3) Three (3) files are stored on the flash drive when you upload trend data files. The filenames end with the specific sequential file, i.e., plog1, plog2, plog3). The extension for uploaded Trend Data files is .txt. Backup/Restore Use the left and/or right navigation arrows to locate the Backup/Re- store menu and press the ENTER/MENU key.
  • Page 27: Restore

    Figure 21b. Backup Selection screen. Press the CANCEL key to exit the screen. Restore Select the Restore button (Figure 21a)and click ENTER to select. The Restore Selection screen displays. Figure 21c. Restore Selection screen. Use the navigation keys to enter information: Select Backup File Storage Select Device Type Enter Backup Device Address Enter Storage Device Address Navigate to CONFIRM and press ENTER/MENU to backup the user...
  • Page 28: Firmware Upgrade

    Firmware Upgrade Firmware upgrades are carried out using a USB flash drive. It is necessary to plug the USB into the inside of the AMEVision enclosure to download the software. Figure 22a. Firmware Upgrade screen. Use the left and/or right navigation arrows to locate the Firmware Upgrade menu and press the ENTER/MENU key.
  • Page 29 USB was plugged in. Check the USB drive to make sure it is connected and try again. If you continue to fail to upgrade the firmware, contact AMETEK customer service. Press the CANCEL key to exit the menu.
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  • Page 31 ALARMS MENU Figure 23a. Alarms Menu screen. Use this menu to view alarms that are currently active and also to view a history of alarms. Alarm parameters are set during the configuration process under the Alarm Configuration menu. From the Main Menu screen, press the ENTER/MENU key to access the Menus.
  • Page 32 Figure 23c. Alarm History screen. 2. Alarm History List of status and information changes Green Cleared alarms Fail Status Yellow Warning Blue Normal Up to 1000 past events under Alarm History can be viewed with 11 events per page. Use the arrow at the bottom of the screen to move between the pages of the Alarm History.
  • Page 33: Alarm Parameter Id And Bit Description

    Alarm Parameter ID and Bit Description ALARM BITS Alarm text Shown on AMEVision BIT - 0 High Concentration Alarm BIT - 1 Low Concentration Alarm BIT - 2 Invalid Reading BIT - 3 Process Pressure Alarm BIT - 4 Zero Error BIT - 5 Sensor Failure BIT - 6...
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  • Page 35: Diagnostics Menu

    Diagnostics Menu Figure 24a. Diagnostics Menu screen. Diagnostics are used to help determine the overall health of the analyzer as well as for basic troubleshooting in the unlikely event that there is a problem with the analyzer. The display screens give visibility to how the analyzer is running and where glitches might occur.
  • Page 36: Test 4-20 Ma Output

    Test 4-20 mA Output This menu allows you to test the 4-20 mA output. Use a meter to test the output. Figure 24b. Test 4-20 mA screen. Trend View Figure 24e. Trend View screens. Use the left and/or right navigation arrows to locate the Trend View menu and press the ENTER/MENU key. 36 | Model 3050 Moisture Analyzers Series...
  • Page 37: Calibration Menu

    Calibration Menu The Calibration Menu allows the user to configure the analyzer for cali- bration, perform the calibration, view the last calibration and calibration history. From the Main Menu screen, press the ENTER/MENU key to access the Menus. Use the left and/or right navigation arrows to locate the Calibration menu and press the ENTER/MENU key.
  • Page 38: Calibration Settings

    Calibration Settings Figure 26. Calibration Settings screen. Calibration Status Use the left and/or right navigation arrows to locate the Calibration Status menu and press the ENTER/MENU key. Figures 27a and 27b. Calibration Status screens. For 3050 analyzer models other than the OLV, ZERO calibration parameters will appear on the Figure 27B screen. 38 | Model 3050 Moisture Analyzers Series...
  • Page 39: Calibration History

    Calibration History Figure 28. Calibration History screen. The Model 3050 Series does not support Calibration History. Instead, AMEVision logs the last ten (10) successful calibrations. Auto Calibration Configuration This is an option at allows the system to calibrate itself. The user defines the time the cal gas will flow through the analyzer and the frequencies at which automatic calibrations will be performed.
  • Page 40: Auto Cal Configuration - Verification (All Models)

    Auto Cal Configuration - Verification (All Models) Figure 29b. Auto Calibration Configuration- Verification screen. Cal Gas Duration Define the duration of Verification/Zero. Calibration Frequency Select from drop down menu Day of the Week Select from drop down menu Calibration Date Day of the Month Calibration Time Hour of the Day Auto Cal Configuration - Zero (Models SLR, DO, TE ONLY) Fields are enabled / disabled based on cal frequency selection type. Zero will not appear for the 3050-OLV model.
  • Page 41: Service Menu

    Service Menu The Service menu appears after entering the service passcode on the HOME screen. Figure 30. Service screen after entering Password ID. Enter the Parameter ID using the keypad and press ENTER. The selected parameter will be displayed. AMEVision User Manual...
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  • Page 43: Modbus Communications

    MODBUS COMMUNICATIONS MODBUS Register AMEVision acts as a MODBUS server (slave device) or gateway to provide direct access to the 3050 analyzer MODBUS registers. Users can read / write into the MODBUS registers to view and configure MODBUS com- munication parameters such as baud rate, slave ID, timeout, etc. AMEVision supports two communication protocols: •...
  • Page 44 AMEVision MODBUS Register Map MODBUS Access MODBUS Size SL NO ADDRESS Data Type Parameters {READ/ Address (# registers) WRITE} (as per protocol) 40001 DATA_STRING AMEVision Serial # READ ONLY 40033 DATA_STRING MAC Address READ ONLY 40065 DATA_UNIT32 IP Address READ ONLY 40067 DATA_UNIT32 Subnet Mask READ ONLY 40069 DATA_UNIT32 Gateway...
  • Page 45: Installation Drawings

    AMEVISION INSTALLATION DRAWINGS Drawings...
  • Page 46 B-2 | Model 3050 Moisture Analyzers Series...

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