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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION, SAFETY AND MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
637375-XXX for fluid section repair with seats (see page 9).
637375-XX for fluid section repair without Seats (see page 9).
NOTE: This kit also contains several air motor seals which will
need to be replaced.
637389 for air section repair (see page 11).
637390-X major air valve assembly (see page 12).
PUMP DATA
Models . . . . . . see Model Description Chart on page 2 for
"-XXX" options
Pump Type . . Metallic Air Operated Double Diaphragm
Material . . . . . see Model Description Chart
Weight
PZ15A-XAX-XXX-AXX . . . . . . . . . . . . . . . 39.79 lbs (18.04 kgs)
PZ15A-XCX-XXX-AXX . . . . . . . . . . . . . . . 75.34 lbs (34.17 kgs)
PZ15A-XHX-XXX-AXX . . . . . . . . . . . . . . . 89.04 lbs (40.39 kgs)
PZ15A-XSX-XXX-AXX . . . . . . . . . . . . . . . 63.34 lbs (28.73 kgs)
Add 16 lbs (7.26 kg) for stainless steel air motor section.
Maximum Air Inlet Pressure . . . . . . . . 120 psig (8.3 bar)
Maximum Material Inlet Pressure . . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 psig (8.3 bar)
Maximum Flow Rate (flooded inlet) . 123 gpm (465.6 lpm)
Displacement / Cycle @ 100 psig . . . . 0.617 gal (2.34 ltrs)
Maximum Particle Size . . . . . . . . . . . . . 1/4" dia. (6.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat
material)
E.P.R / EPDM . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 180° F (-29° to 82° C)
Nitrile® . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene . . . . . . . . . . . . 32° to 175° F (0° to 79° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data . . . . . . . . . . . . . . . . . . . see page 13
Mounting Dimensions . . . . . . . . . . . . . . 9" x 11.75"
Noise Level @ 70 psig, 60 cpm. . . . . . . . 82.8 dB(A)
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LA
S1.13-1971, CAGI-PNEUROP S5.1. using four microphone locations.
INGERSOLL RAND COMPANY INC
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276
FAX (800) 892-6276
arozone.com
1-1/2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
OPERATING OR SERVICING THIS EQUIPMENT.
(228.6 mm x 298.5 mm)
) to meet the intent of ANSI
eq
© 2021
PZ15X-XXX-XXX-AXX
Model PZ15X-AXX
PZ15X-BXX
Model PZ15X-YXX
Figure 1
RELEASED:
11-26-21
(REV: A)
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Related Manuals for Ingersoll-Rand PZ15 Series
Summary of Contents for Ingersoll-Rand PZ15 Series
- Page 1 OPERATOR’S MANUAL PZ15X-XXX-XXX-AXX INCLUDING: OPERATION, INSTALLATION, SAFETY AND MAINTENANCE RELEASED: 11-26-21 (REV: A) 1-1/2" DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS 637375-XXX for fluid section repair with seats (see page 9).
-
Page 2: Model Description Chart
MODEL DESCRIPTION CHART Model Code Explanation PZ15 Center Body Material A - Aluminum S - Stainless Steel Fluid Connection A- 1-1/2 - 11-1/2 NPTF-1 Rp 1-1/2 (1-1/2 - 11 BSP, parallel) 1-1/2” A.N.S.I. / DIN Flange Fluid Caps & Manifold Material A- Aluminum C- Cast Iron H- Hastelloy - C... -
Page 3: Operating And Safety Precautions
OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. Secure pump, connections and all contact points (feet must be bolted) and provide clearance around the EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS STATIC SPARK HAZARDOUS PRESSURE pump to avoid vibration and generation of contact or static spark. - Page 4 Trip points for the temperature and pressure moni- For ambient, process fluid and air inlet temperature toring system shall be set such that shutdown of the see the temperature table on page 5. pump occurs if air inlet pressure exceeds 120 PSIG or Ensure proper housekeeping to eliminate dust build- if the air inlet or fluid temperature exceeds the limita- up on the pump.
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Page 5: Temperature Limits
TEMPERATURE LIMITS The seat, ball and diaphragm materials for metallic pumps establish the ambient and pump temperature limitations. Use the temperature table below and the model code for ball, seat, diaphragm material to determine the temperature range for each pump model. Model code is explained in detail on page 2. Example: PZ10X-XXX-AAA-AXX. -
Page 6: General Description
GENERAL PRODUCT SAFETY INFORMATION: Check pump motor section, fluid caps, manifolds and all wetted parts to assure compatibility before using EXCESSIVE AIR PRESSURE. Can cause per- WARNING with solvents of this type. sonal injury, pump damage or property damage. MISAPPLICATION HAZARD. Do not use WARNING Do not exceed the maximum inlet air pressure as stat- models containing aluminum wetted parts with food... -
Page 7: Maintenance
Viton® is a registered trademarks of the Chemours Company Hytrel® is a registered trademark of the DuPont Company y y Loctite® and 242 are registered trademarks of the Henkel Loctite Corporation y ARO® is a registered trademark of Ingersoll-Rand Company y y Santoprene®... - Page 8 PARTS LIST / PZ15X-XXX-XXX-AXX FLUID SECTION Fluid Section Service Kits (637375-XXX OR 637375-XX) For Fluid Kits With Seats: 637375-XXX Fluid section service kit includes: Seats (see SEAT Option, refer to -XXX in chart below), Balls (see BALL Option, refer to -XXX in chart below), Diaphragms (see DIAPHRAGM Option, refer to -XXX in chart) and item 19, 70, 144, 175 and 180 (listed below) plus items 174 and 94276 Lubriplate®...
- Page 9 PARTS LIST / PZ15X-XXX-XXX-AXX FLUID SECTION DIAPHRAGM OPTIONS PZ15X-XXX-XXX-AXX Service Kit Service Kit “7” "8" "19" (3/16” x 3-1/4” OD) With Seat Without Seat -XXX = (Seat) -XX = (Ball) -XXX -XXX = (Ball) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] "O" Ring [Mtl] -XX = (Diaphragm) -XXX= (Diaphragm)
- Page 10 PARTS LIST / PZ15X-XXX-XXX-AXX FLUID SECTION (models PZ15X-YXX-XXX-AXX) 26(e FOR THE AIR MOTOR SECTION SEE PAGE 11 AND 12. (models PZ15X-AXX-XXX-AXX 14f( and PZ15X-BXX-XXX-AXX) COLOR CODE Diaphragm Ball Material Color Color 180c Hytrel Cream Cream • Nitrile Black Red( Santoprene Santoprene Green (Backup)
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Page 11: Pilot Valve Disassembly
PARTS LIST / PZ15X-XXX-XXX-AXX AIR SECTION PARTS Indicates parts included in 637389 air section service kit shown below and items (70), (144), (175) and (180) shown on page 8 and 9. Item Description Part no Qty [Mtl] Item Description Part no Qty [Mtl] 140 Valve Insert... -
Page 12: Troubleshooting
PARTS LIST / PZ15X-XXX-XXX-AXX AIR SECTION 174c 169c PILOT VALVE 168c 172c 171c 173c 173c c166 174c 176c 132c Notch 200c 141c )d134 )ASSEMBLY TORQUE REQUIREMENTS( NOTE: DO NOT OVERTIGHTEN FASTENERS. Torque (105 and 134) screws to 40 -50 in. lbs (4.5 - 5.6 Nm). )d134 LUBRICATION / SEALANTS c Apply Lubriplate FML-2 grease to “O”... -
Page 13: Dimensional Data
DIMENSIONAL DATA Dimensions shown are for reference only, they are displayed in inches and millimeters (mm). 1-1/2 - 11-1/2 NPTF - 1 (PZ15X-AXX-XXX) Exhaust Port 3/4 - 14 NPT Air Inlet 1/2 - 14 NPT Rp 1-1/2 (1-1/2 - 11 BSP) (PZ15X-BXX-XXX) 1-1/2”... -
Page 14: Declaration Of Conformity
DECLARATION OF CONFORMITY INGERSOLL RAND INC MANUFACTURED BY: USA: 209 N. MAIN STREET, BRYAN, OHIO 43506 EU: 165 LAKEVIEW DRIVE, SWORDS, IRELAND DECLARE UNDER OUR SOLE RESPONSIBILITY THAT THE: TYPE / SERIES: AIR OPERATED DIAPHRAGM PUMPS MODEL: PZ05X-XXX-XXX, PZ10X-XXX-XXX, PZ15X-XXX-XXX, PZ20X-XXX-XXX, PZ30X-XXX-XXX. SERIAL NO. - Page 15 PZ15X-XXX-XXX-AXX (en) Page 15 of 16...
- Page 16 PN 97999-1934 Page 16 of 16 PZ15X-XXX-XXX-AXX (en)
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